Canon iR Advance C7580i iR Advance C7570i iR Advance C7565i Service Manual

Service Manual Canon imageRUNNER Advance C7580i imageRUNNER Advance C7570i imageRUNNER Advance C7565i;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon imageRUNNER Advance copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon iR Advance C7580i iR Advance C7570i iR Advance C7565i photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

SAFETY PRECAUTIONS
Laser Safety
Handling of Laser System
Turn power switch ON
Power Supply
Toner Safety
About Toner
Handling Adhered Toner
Notes When Handling a Lithium Battery
Notes Before it Works Serving
Points to Note at Cleaning
Notes on Assembly/Disassembly

1. PRODUCT OVERVIEW
Product Lineup
Host machine
Options
Features
Product Features
Toner Container
Setup Guide
Introduction of Situation Mode
Limiting of Color Printing
Specifications
Product Specifications
Weight and Size
Productivity
Paper type
Parts Name
External View
Cross Section View
Control Panel

2. TECHNOLOGY
Basic Configuration
Functional Configuration
Original Exposure System
Overview
Basic configuration
Controls
Main Controller
Role and functions
Motion Sensor
Shutdown Sequence
Contents
Boot Sequence
Laser Exposure System
Overview
Characteristics
Specifications
Parts Configuration
Laser ON Timing Control
Laser Beam Intensity Control
Duplex print magnification correction
Laser Scanner Motor Control
Control to Turn OFF Laser (Safety of Laser)
Image Formation System
Overview
Specifications
Parts Configuration
Drive Configuration
Bias Types
Print Process
Process Unit (Bk)
Process Unit (CL)
Transfer Assembly
Toner Supply Assembly
Waste Toner Feed Assembly
Image Stabilization Control
Other Controls
Fixing System
Overview
Features
Specifications
Parts Configuration
Drive Configuration
Fixing Temperature Control
Outer Core shift control
Fixing cleaning control
Fixing Film (non paper-feed area) Temperature Rise Prevention Control
Paper Dust Removal Control
Paper Wrapping Prevention Control
Fixing Film Scratch Prevention Control
Down Sequence
Pressure Roller Cooling Control
Fixing Film Unit Engagement/Disengagement Control
Fixing Assembly detection
Detection of New Fixing Film Unit
Fixing Film Unit Life Detection
Protection Function
Pickup / Feed System
Overview
Specifications
Parts configuration
Drive Configuration
Paper Path
Contents
Deck/Cassette Pickup Unit
Multi-purpose Tray Pickup Unit
Registration Unit
Pre-fixing Feed Unit
Delivery Unit
Reverse Unit
Duplex Unit
Jam Detection
External and Controls
Counter Control
Fan
Environment Heater Control
Power Supply Control
Protection Function
Power-saving Function
Quick Startup

3. PERIODICAL SERVICE
Periodically Replaced Parts List
Host machine
Consumable Parts List
Host machine
Cleaning/Check/Adjustment Locations

4. DISASSEMBLY AND ASSEMBLY
List of Parts
External / Internal Cover
Main Unit
List of Electrical Parts
Original Exposure System
Removing the DADF Unit
Removing the Reader Unit
Removing the DADF Scanner Unit
Removing the Pickup Roller Unit
Removing the DADF Front Cover
Removing the DADF Rear Cover
Removing the DADF Left Cover
Removing the Feeder Cover
Removing the DADF White Plate
Removing the Stamp Solenoid
Removing the Hinges (Left/Right)
Removing the Double Feed Sensor (Reception/Transmission)
Removing the Pickup Roller / Feed Roller 1
Removing the Separation Roller
Removing the Dust Collecting Sheets Type E
Removing the Dust Collecting Sheets
Removing the Stamp Cartridge
Cleaning the Reading Glass
Cleaning the Post-separation Sensor 1/Post-separation Sensor 2/Post-separation Sensor 3
Cleaning the Registration Sensor/Lead Sensor 1/Registration Roller
Cleaning the Pullout Roller/Feed Roller 2/Lead Roller 1
Cleaning the Lead Roller 2/Lead Roller 3
Cleaning the Delivery Roller/Delivery Sensor
Cleaning the Double Feed Sensor (Transmission/Reception)
Removing the Scanner Unit (Reader)
Removing the Reader Controller PCB
Cleaning the Copyboard Glass (Large)
Cleaning the Copyboard Glass (Small)
Cleaning/Lubrication of the Scanner Rail
Main Controller System
Removing the Flat Control Panel
Removing the Upright Control Panel
Removing the Upright Control Panel Arm Unit
Removing the HDD
Removing the Main Controller PCB
Removing the Riser PCB
Opening/closing the Controller Box
Removing the DC Controller PCB
Removing the Main Power Supply Box
Removing the AC Driver Box
Removing the Environment Sensor
Removing the Pre-transfer Charging High Voltage PCB
Laser Exposure System
Cleaning the Dustproof Glass
Removing the Laser Scanner Unit
Image Formation System
Opening/Closing the Process Unit Inner Cover
Pulling Out the ITB Unit
Removing the ITB Unit
Removing the ITB Frame
Storing the ITB Unit
Removing the ITB Cleaning Blade Unit
Removing the ITB Cleaning Blade
Removing the ITB Cleaning Unit
Removing the ITB
Cleaning (the ITB Drive Roller/ITB Steering Roller) when replacing the ITB/Secondary Transfer Inner
Roller
Removing the Primary Transfer Roller (Y/M/C/Bk)
Removing the Secondary Transfer Inner Roller
Removing the ITB Inner Scraper Holder
Removing the Drum Heater Unit
Removing the ITB Drive Motor
Removing the Patch Sensor Unit
Cleaning the Patch Sensor Unit
Removing the Secondary Transfer Outer Unit
Removing the Secondary Transfer Static Eliminator
Removing the Secondary Transfer Outer Roller
Removing the Primary Charging Rail
Removing the Drum Thermopile
Removing the Potential Control PCB Unit (including Potential Sensor/Potential Control PCB)
Removing the Drum Thermistor
Removing the Primary Charging Assembly
Removing the Primary Charging Assembly Shutter Unit
Removing the Grid Plate
Removing the Grid Cleaning Pad
Removing the Primary Charging Wire Cleaning Pad Holder
Removing the Primary Charging Wire Cleaning Pad Slider
Cleaning the Primary Charging Assembly (Shield Plate)
Removing the Primary Charging Wire Unit
Removing the Pre-transfer Charging Assembly
Removing the Pre-transfer Charging Assembly Shutter Unit
Removing the Pre-transfer Charging Wire Cleaning Pad Holder/Pre-transfer Charging Wire
Cleaning Pad Slider
Removing the Pre-transfer Charging Wire Unit
Cleaning the Pre-transfer Charging Assembly (Pre-transfer Upper Duct/Inner Shield Plate)
Removing the Drum Unit (Bk)
Removing the Drum Cleaning Unit
Removing the Drum Cleaning Blade (Bk)/Side Seal (Front/Rear)
Removing the Drum (Bk) (Lubricating the Drum Sliding Area)
Cleaning the Toner Catch Tray (Bk)
Removing the Drum Cleaning Scoop-up Sheet (Bk)
Removing the Edge Scraper 1 (Bk)/Edge Scraper 2 (Bk)/Drum Sliding Shaft Support
Removing the Drum Fur Brush
Removing the Developing Assembly (Bk)
Cleaning the Developing Assembly Sleeve Cover (Bk) / Toner Blocking Sheet (Bk)
Removing the Process Unit (Y/M/C)
Removing the Developing Assembly (Y/M/C) and the Drum Unit (Y/M/C)
Cleaning the Developing Assembly Sleeve Cover (Y/M/C)/Toner Catch Sheet (Y/M/C)/Toner
Blocking Sheet (Y/M/C)
Removing the Toner Container Manually
Removing the Hopper Tray (Bk)
Removing the Hopper Tray (Y/M/C)
Removing the Drum Drive Unit (Bk)
Removing the Drum Drive Unit (Y/M/C)
Removing the Hopper Unit (Bk)
Removing the Hopper Unit (Y/M/C)
Removing the Developing Drive Unit (Bk)
Removing the Developing Drive Unit (Y/M/C)
Removing the Waste Toner / Collecting the Waste Toner
Removing the Waste Toner Pipe (Waste Toner Primary Feed / Waste Toner Secondary Feed)
Fixing System
Removing the Fixing Assembly
Removing the Fixing Web Unit
Removing the Fixing Web
Removing the Fixing Web Roller
Removing the Fixing Inner Delivery Unit
Removing the Fixing IH Unit
Removing the Fixing Film Unit
Removing the Fixing Pressure Roller Unit
Removing the Fixing Heat Soaking Roller/Bearing
Removing the Fixing Thermistor
Removing the Fixing Motor
Cleaning the Fixing Assembly (Fixing IH Unit/Fixing Inlet Guide)
Pickup Feed System
Pulling out the Fixing Feed Unit
Removing the Multi-purpose Tray Roller
Removing the Multi-purpose Tray Separation Roller
Removing the Multi-purpose Tray Pickup Roller
Removing the Multi-purpose Tray Unit/Multi-purpose Tray Pickup Drive Unit
Removing the Multi-purpose Tray Cover Unit
Removing the Multi-purpose Tray Pickup Unit
Removing the Left Deck/Right Deck
Removing the Left Deck/Right Deck Paper Level Detection Unit
Removing the Cassette 3/Cassette 4
Removing the Cassette Size Detection Unit
Removing the Cassette 3 Paper Level Detection Unit/Cassette 4 Paper Level Detection Unit
Removing the Cassette Heater Unit
Removing the Pickup Roller/Feed Roller/Separation Roller
Removing the Vertical Path Unit
Removing the Right Deck Pickup Unit/Cassette 3 Pickup Unit/Cassette 4 Pickup Unit
Removing the Left Deck Pickup Unit
Removing the Delivery Unit
Removing the Reverse Unit
Removing the Pre-fixing Feed Belt Unit
Cleaning the Post-secondary Transfer Sensor / Pre-fixing Feed Belt
Removing the Registration Unit
Cleaning the Registration Sensor/Original Size Sensor (Paper Width Sensor)
External Auxiliary System
Removing the Front Upper Cover
Removing the Toner Container Replacement Unit Inner Cover
Removing the Right Upper Cover 1
Removing the Multi-purpose Tray Unit Inner Cover
Removing the Box Right Cover
Removing the Box Left Cover
Removing the Box Upper Cover
Removing the Left Upper Cover
Removing the Left Middle Cover
Removing the Left Lower Cover 3
Removing the Rear Lower Cover Unit
Removing the Dustproof Filter and the Ozone Filter
Removing the Primary Charging Dustproof Filter

5. ADJUSTMENT
Pickup Feed System
Image Position Adjustment
Original Exposure System
Reader Assembly
DADF
Actions at Parts Replacement
DADF
Reader controller PCB
Hinge Unit (Left/Right)
Pickup Roller/Feed Roller 1
Separation Roller
Dust Collecting Sheets
Dust Collecting Sheets Type E
Stamp Cartridge
Scanner Unit (ADF)
Scanner Unit (Reader)
Copyboard Glass (Large)/(Small)
Original Width Volume
Post-separation sensor 1/2/3, Registration sensor, Lead sensor 1, Delivery sensor
HDD
DC Controller PCB
Control Panel CPU PCB
Laser Scanner Unit
Primary Charging Wire Unit
Grid Plate
Primary Charging Assembly
Pre-transfer Charging Wire Unit
Pre-transfer Charging Assembly
Drum Unit (Y/M/C/Bk)
Developing Assembly (Y/M/C/Bk)
Potential Control PCB Unit
Adjustment When Installing/Removing the ITB Unit
Adjustment When Installing/Removing the ITB Cleaning Blade Unit
ITB
Primary Transfer Roller (Y/M/C/Bk)
Patch Sensor Unit
Fixing assembly
Fixing Pressure Roller Unit
Fixing Heat Soaking Roller/Bearing
Fixing Web Unit, Fixing Web
Multi-purpose Tray Pickup Unit

6. TROUBLESHOOTING
Initial Check
Test Print
Overview
How to use the test print
Initial Check
Display of “Non-Canon Product” Message
Forcible stop of paper feed
Controller Self Diagnosis
Preface
Overview
Basic Flowchart
Boot Method
Diagnosis Result
Limitations
Debug Log
Overview
Saving to a USB device using download mode (Method 1)
Saving to a USB Device with Counter Key + Numeric Key (Methods 2 and 4)
Saving to a PC Using SST (Method 3)
Saving to a USB Flash Drive Using Service Mode (Method 5)
Service Mode Relating to Debug Logs
Collecting the Log of Key Operations
Network Packet Capture

7. ERROR/JAM/ALARM
Overview
Location Code
Pickup Position Code
Pickup size
Points to Note When Clearing MN-CON
Points to Note When Clearing HDD
Error Code
Error Code Details
Jam Code
Jam Type
Jam screen display specification
Main Unit
Buffer Pass Unit-M1
ADF/Reader
Paper Deck Unit-E1
POD Deck Lite-C1
Multi-drawer Paper Deck-C1
Booklet/Staple Finisher-V2
Booklet/Staple Finisher-X1
Document Insertion / Folding Unit-K1
Document Insertion Unit-N1
Paper Folding Unit-J1
Multi Function Professional Puncher-A1
Alarm Code
Alarm Code Details

8. SERVICE MODE
Overview
Points to Note when Executing Service Mode
Service Mode Menu
Description of Service Mode Items
Operation Check of Electrical Components
Enhanced I/O Information
Security Support
Switching the Screen Display (Level 1 <->2)
Service Mode Backup
Output of Service Print Data
SITUATION Mode
Function to Mask the Screen during Remote Access
COPIER
DISPLAY
I/O
ADJUST
FUNCTION
OPTION
TEST
COUNTER
FEEDER
DISPLAY
ADJUST
FUNCTION
OPTION
SORTER
ADJUST
FUNCTION
OPTION

9. INSTALLATION
How to Check the Installation Procedure
Description on the parts included in the package
Symbols in the Illustration
Checking before Installation
Checking the Power Supply
Checking the Installation Environment
Points to Note at Installation
Points to Note When Moving This Host Machine
Checking the Installation Space
Option Combination Table
Host Machine Installation Procedure
Unpacking
Checking the Unpacking Space
Unpacking Procedure
Checking the Contents
Accessory Box 1
Accessory Box 2
Toner Container (for KR)
Waste Toner Container (for EUR)
Others
Buffer Path Unit (Only Models with the Buffer Path Unit Included as Standard) (for US and EUR)
Installation Procedure
Installing the Buffer Path Unit (Only Models with the Buffer Path Unit Included as Standard) (for US
and EUR)
Installing the Fixing Feed Assembly
Installing the Process Unit
Installing the Developing Assembly (for Black)
Installing the Card Reader (for US and EUR)
Other Installations
Installing the Noise Reduction Cover
Securing the Host Machine
Preparing Connection of the Main Power
Turning ON the Main Power Switch
Installing the Toner Container
ITB Neutral Position Adjustment
Host Machine Settings (Starting Setup Guide)
Auto Gradation Adjustment (Full Adjustment)
Register Correction Pattern
Installing the Reader Assembly
Installing the Stamp Cartridge
Cassette Settings
Image Position Adjustment
Checking the Network Connection
Network Troubleshooting
When Relocating the Machine
When moving the machine to another floor
When moving the machine by truck
Printer Cover-H1
Points to Note before Installation
Checking the Contents
Turning OFF the power of the host machine
Installation Outline Drawing
Installation Procedure
NFC Kit-A1 (for Upright Control Panel)
Points to Note before Installation
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Setting after Installation
NFC Kit-B1 (Flat Control Panel)
Points to Note before Installation
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Setting after Installation
NFC Kit-C1
Points to Note before Installation
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Setting after Installation
IC Card Reader Box-B1
Point to Note About Installation
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Connection Kit-A1 for Bluetooth LE
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Setting after Installation
Utility Tray-B1
Points to Note when Installing
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
When Installing the USB Keyboard
Copy Card Reader-F1
Points to Note at Installation
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Setting after Installation
Voice Operation Kit-D1
Points to Note at Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Checking after Installation
Operation Check
Voice Guidance Kit-G1
Points to Note at Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Checking after Installation
Operation Check
Document Scan Lock Kit-B1
Points to Note at Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Checking after Installation
Serial Interface Kit-K3_Control Interface Kit-A1
Points to Note at Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Subsequent Work
Reader Heater Unit-G1
Checking the Contents
Checking the Parts to be Installed
Turning OFF the power of the host machine
Installation Outline Drawing
Installation Procedure
Paper Deck Heater Unit-A1
Checking before Installation
Checking the Supplied Parts
Installation Procedure
Checking after Installation
Paper Deck Heater Unit for POD Deck Lite-C1
Check Items when Turning OFF the Main Power
Checking the Supplied Parts
Removing from the Host Machine
Installation Procedure
Paper Deck Heater Unit for Multi-drawer Paper Deck-C1
Checking the Parts to be Installed
Check Items when Turning OFF the Main Power
Installation Procedure
Pre-checks for HDD-related Option
Points to Note at Installation
Installation Outline Drawing
Check Item When Turning OFF the Main Power
Removing the HDD (Preparation)
[TYPE-1] Option HDD (1TB)
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-2] Removable HDD Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-3] Option HDD (1TB) + Removable HDD Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-4] Standard HDD + Option HDD (250GB) + HDD Mirroring Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-5] Standard HDD + Option HDD (250GB) + Removable HDD Kit + HDD Mirroring Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-6] 2 Option HDDs (1TB) + HDD Mirroring Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure
[TYPE-7] 2 Option HDDs (1TB) + Removable HDD Kit + HDD Mirroring Kit
Checking the Contents
Check Item When Turning OFF the Main Power
Installation Procedure

APPENDICES
Service Tool
List of Special Tools
Solvent/Oil List
General Timing Chart
Basic Sequence
General Circuit Diagram
Main Body General Circuit Diagram (1/31)
Main Body General Circuit Diagram (2/31)
Main Body General Circuit Diagram (3/31)
Main Body General Circuit Diagram (4/31)
Main Body General Circuit Diagram (5/31)
Main Body General Circuit Diagram (6/31)
Main Body General Circuit Diagram (7/31)
Main Body General Circuit Diagram (8/31)
Main Body General Circuit Diagram (9/31)
Main Body General Circuit Diagram (10/31)
Main Body General Circuit Diagram (11/31)
Main Body General Circuit Diagram (12/31)
Main Body General Circuit Diagram (13/31)
Main Body General Circuit Diagram (14/31)
Main Body General Circuit Diagram (15/31)
Main Body General Circuit Diagram (16/31)
Main Body General Circuit Diagram (17/31)
Main Body General Circuit Diagram (18/31)
Main Body General Circuit Diagram (19/31)
Main Body General Circuit Diagram (20/31)
Main Body General Circuit Diagram (21/31)
Main Body General Circuit Diagram (22/31)
Main Body General Circuit Diagram (23/31)
Main Body General Circuit Diagram (24/31)
Main Body General Circuit Diagram (25/31)
Main Body General Circuit Diagram (26/31)
Main Body General Circuit Diagram (27/31)
Main Body General Circuit Diagram (28/31)
Main Body General Circuit Diagram (29/31)
Main Body General Circuit Diagram (30/31)
Main Body General Circuit Diagram (31/31)
Backup Data
Detail of HDD partition
Software Counter Specifications
Removal
Overview
Work Procedure
Target PCBs of Automatic Update
List of Service Modes That Can Be Restored

Number of pages: 2129.