Graphtec Cutting Pro FC5100 Vinyl Plotter Cutter Service Manual and Parts List Manual

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Table of contents:

Chapter 1. DIAGNOSING PROBLEMS
1. Test Modes for Production Inspection
1.1 Mechanical Check Pattern
1.2 Printing the ISO Patterns
1.3 Printing the Skew Test Patterns
2. Mechanical Adjustment
2.1 Y Slider Belt Tension
2.2 Y Drive Belt Tension
2.3 X Drive Belt Tension
2.4 Pinch Roller Pressure
2.5 Pen Head Position
2.6 Pen Arm
3. Running the aging patterns
4. Test methods for hardware problems
4.1 Checking Operation
4.1.1 Checking the Power Supply
4.1.2 The Protective Circuit
4.2 Testing the Sensors
4.3 Temporary Use of the Plotter without the Sensor
4.3.1 Method 1
4.3.2 Method 2
4.4 Testing the Control Panel Keys
5. Special condition settings
5.1 Special Condition Setting
5.1.1 UP ARROW Key + POWER ON
5.1.2 DOWN ARROW Key + POWER ON
5.1.3 RIGHT ARROW Key + POWER ON
5.1.4 LEFT ARROW Key + POWER ON
5.1.5 CONDITION Key + POWER ON
5.2 Setting the Pen Up Condition
5.3 Setting the Parallel Interface Condition
5.3.1 Method 1
5.3.1 Method 2

Chapter 2. REMOVAL AND REPLACEMENT PROCEDURES
1. Before You Start
2. Safety Precautions
3. Components Not to be Removed
3.1 Right side plate and Left side plate
3.2 Pillow Blocks
3.3 Pen Head Block
4. Common Removal and Replacement Procedures
4.1 How to remove and install the Right Side Cover
4.2 How to remove and install the Left Side Cover
4.3 How to remove and install the Top Cover Assembly
4.4 How to remove and install the Pen Head Cover
4.5 How to remove and install the Rear Cover
4.6 How to remove and install the Front Cover
4.7 How to replace the PCA Main Board
5. Replacing and Adjusting Procedures
5.1 How to replace and adjust the Lever and Lever Cap
5.2 How to replace and adjust the Y-slider Belt
5.3 How to replace and adjust the Y-drive Belt
5.4 How to replace the Y-drive Motor and Y-motor Pulley
5.5 How to replace the Y-drive Pulley Assembly
5.6 How to replace the Y Tension Pulley with Bearing
5.7 How to replace and adjust the X-Drive Belt
5.8 How to replace the X-Motor and X-Motor Pulley
5.9 How to replace the X-Drive Pulley
5.10 How to tighten the Grit Rollers
5.11 How to replace and adjust the X-drive Shaft with the Grit Rollers
5.12 How to adjust the Y-slider Assembly
5.13 How to replace and adjust the Y-Rail Assembly
5.14 How to replace and adjust the Y-Slider Assembly
5.15 How to replace the Pinch Roller
5.16 How to replace the Pinch Roller Spring
5.17 How to replace and adjust the Pen Head Block
5.18 How to adjust the Pen Arm Guide
5.19 How to replace the PCA Pen Board
5.20 How to replace the Y Flat Flexible Cable (FFC)
5.20.1 For the FC5100-75
5.20.2 For the FC5100-100, FC5100-130 and FC5100-150 Models
5.21 How to replace the Cutting Mat
5.22 How to replace the Control panel Sheet Switch
5.23 How to replace the LCD Assembly
5.24 How to replace the Front and Rear Paper Size Sensor
5.25 How to replace the Power Supply Unit
6. Media Brackets
6.1 How to assemble the Media Brackets
7. Options
7.1 The Stand Option
7.2 The Basket Option
7.3 The Media Roll Holder Option
7.4 The Pounce Tool Option

Chapter 3. SYSTEM CONTROL PARAMETER SETTINGS
1. Overview
1.1 Replacing the PCA Main Board
1.2 Replacing or Adjusting the X axis or Y axis moving mechanism
1.3 Replacing the Pen Head Assembly
1.4 Replacing the PCA Pen Board
2. Locations of the Components on the Main Board
3. Setting the DIP Switches
4. Factory Preset Settings
5. Clearing the Non-Volatile RAM
6. Setting the Servo Gain
7. Adjusting the Pen Force
8. Adjusting the LED-Pointer Offset
9. Adjusting the Plot Area
10. Adjusting the Distance Accuracy
11. Adjusting the Servo Gain
11.1 Installation and Starting the Servo Gain Adjustment Program
11.2 Adjusting the Servo Gain

Chapter 4. FIRMWARE
1. Installation and Starting the Data File Output Utility Program
2. Downloading the Boot Program
3. Downloading the Main Program

Chapter 5. PARTS LIST
5.1 List of Recommended Parts
5.2 Outer Casing
5.3 Main Frame
5.4 Frame FC5100-100/130/150
Frame FC5100-100/130/150 Parts List
5.5 Pen Block
Pen Block Parts List
5.6 2 Pen Holder & Station
2-Pen Holder & Station Parts List
5.7 Light Pointer Assy
Light Pointer Assy Parts List
5.8 Y Slider FC5100-75
Y Slider FC5100-75 Parts List
5.9 Y Slider FC5100-100/130/150
Y Slider FC5100-100/130/150 Parts List
5.10 Pinch Roller Assy
Pinch Roller Assy Parts List
5.11 Stand Assy
Stand Assy Parts List
5.12 Accuload™ System Components
Accuload™ System components Parts List
5.13 Other

Chapter 6. ELECTRICAL
6.1 Circuit Diagrams
6.2 Circuit wiring
Main Board (Clock & Reset)
Main Board (CPU Section)
Main Board (PLD Section)
Main Board (Memory Section)
Main Board (Motor Control Section)
Main Board (Motor Drive Section)
Main Board (Interface Section)
Main Board (USB Interface Section)
Main Board (I/O Connection#1 Section)
Main Board (I/O Connection#2 Section)
Main Board (I/O Connection#3 Section)
Main Board (Power Section)
Pen Board
Pinch Roller Sensor Board
Mark Sensor