HP Color LaserJet CM3530 MFP, Service Manual & Parts List

Service Manual HP Color LaserJet CM3530 MFP;
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1. PRODUCT BASICS
CONVENTIONS USED IN THIS GUIDE
PRODUCT COMPARISON
PRODUCT FEATURES
PRODUCT VIEW
PRODUCT FRONT VIEW
PRODUCT BACK VIEW
INTERFACE PORTS
SERIAL NUMBER AND MODEL NUMBER LOCATION
2. CONTROL PANEL
USE THE CONTROL PANEL
CONTROL-PANEL LAYOUT
HOME SCREEN
BUTTONS ON THE TOUCHSCREEN
CONTROL-PANEL HELP SYSTEM
NAVIGATE THE ADMINISTRATION MENU
INFORMATION MENU
DEFAULT JOB OPTIONS MENU
DEFAULT OPTIONS FOR ORIGINALS
IMAGE ADJUSTMENT
DEFAULT COPY OPTIONS
DEFAULT FAX OPTIONS
DEFAULT E-MAIL OPTIONS
DEFAULT SEND TO FOLDER OPTIONS
DEFAULT PRINT OPTIONS
TIME/SCHEDULING MENU
MANAGEMENT MENU
INITIAL SETUP MENU
NETWORKING AND I/O
FAX SETUP
E-MAIL SETUP
SEND SETUP MENU
DEVICE BEHAVIOR MENU
PRINT QUALITY MENU
TROUBLESHOOTING MENU
RESETS MENU
SERVICE MENU
3. PAPER AND PRINT MEDIA
SUPPORTED PAPER AND PRINT MEDIA
SUPPORTED PAPER AND PRINT MEDIA TYPES
TRAY AND BIN CAPACITY
CUSTOM PAPER SIZES
LOAD PAPER AND PRINT MEDIA
PAPER ORIENTATION FOR LOADING TRAYS
TRAY 1
TRAY 2 OR OPTIONAL TRAY 3
LOAD TRAY 1
PRINT ENVELOPES
LOAD TRAY 2
LOAD THE OPTIONAL 500-SHEET PAPER AND HEAVY MEDIA TRAY (TRAY 3)
LOAD STANDARD-SIZED PAPER INTO TRAY 3
LOAD CUSTOM-SIZE PAPER INTO TRAY 3
CONFIGURE TRAYS
CONFIGURE A TRAY WHEN LOADING PAPER
CONFIGURE A TRAY TO MATCH PRINT JOB SETTINGS
AUTOMATIC OVERHEAD TRANSPARENCY SENSING (AUTO SENSE MODE)
AUTO-SENSE SETTINGS
SELECT THE PAPER BY SOURCE, TYPE, OR SIZE
SOURCE
TYPE AND SIZE
CHOOSE AN OUTPUT BIN
4. MANAGE AND MAINTAIN
PRINT INFORMATION PAGES
HP EASY PRINTER CARE
OPEN THE HP EASY PRINTER CARE SOFTWARE
HP EASY PRINTER CARE SOFTWARE SECTIONS
EMBEDDED WEB SERVER
OPEN THE EMBEDDED WEB SERVER BY USING A NETWORK CONNECTION
EMBEDDED WEB SERVER SECTIONS
USE HP WEB JETADMIN SOFTWARE
PRODUCT SECURITY FEATURES
SECURE THE EMBEDDED WEB SERVER
HP ENCRYPTED HIGH PERFORMANCE HARD DISKS
SECURE DISK ERASE
DATA AFFECTED
ADDITIONAL INFORMATION
JOB STORAGE
DSS AUTHENTICATION
LOCK THE CONTROL-PANEL MENUS
LOCK THE FORMATTER CAGE
MANAGE SUPPLIES
PRINT-CARTRIDGE STORAGE
HP POLICY ON NON-HP PRINT CARTRIDGES
HP FRAUD HOTLINE AND WEB SITE
REPLACE SUPPLIES
SUPPLIES LIFE
LOCATE SUPPLIES
SUPPLY REPLACEMENT GUIDELINES
CHANGE PRINT CARTRIDGES
CHANGE THE TONER COLLECTION UNIT
INSTALL MEMORY
INSTALL DDR MEMORY DIMMS
ENABLE MEMORY FOR WINDOWS
INSTALL AN HP JETDIRECT OR EIO PRINT SERVER CARD OR EIO HARD DISK
CLEAN THE PRODUCT
CLEAN THE OUTSIDE OF THE PRODUCT
CLEAN THE TOUCHSCREEN
CLEAN THE SCANNER GLASS
CLEAN THE DOCUMENT FEEDER
CLEAN THE DOCUMENT-FEEDER BACKING
CLEAN THE DOCUMENT-FEEDER ROLLERS
CLEAN THE FUSER
PRODUCT UPDATES
DETERMINE THE CURRENT FIRMWARE VERSION
DOWNLOAD NEW FIRMWARE FROM THE HP WEB SITE
TRANSFER THE NEW FIRMWARE TO THE PRODUCT
USE THE FLASH EXECUTABLE FILE TO UPDATE THE FIRMWARE
USE FTP TO UPLOAD THE FIRMWARE THROUGH A BROWSER
USE FTP TO UPGRADE THE FIRMWARE ON A NETWORK CONNECTION
USE HP WEB JETADMIN TO UPGRADE THE FIRMWARE
USE MICROSOFT WINDOWS COMMANDS TO UPGRADE THE FIRMWARE
5. THEORY OF OPERATION
BASIC OPERATION
SEQUENCE OF OPERATION
ENGINE-CONTROL SYSTEM
DC CONTROLLER
SOLENOIDS
CLUTCHES
SWITCHES
SENSORS
MOTORS AND FANS
HIGH-VOLTAGE POWER SUPPLY
LOW-VOLTAGE POWER SUPPLY
OVERCURRENT/OVERVOLTAGE PROTECTION
SAFETY
VOLTAGE DETECTION
SLEEP (POWERSAVE) MODE
LOW-VOLTAGE POWER SUPPLY FAILURE
FUSER (FIXING) CONTROL
FUSER (FIXING) TEMPERATURE-CONTROL CIRCUIT
FUSER (FIXING) OVER-TEMPERATURE PROTECTION
FUSER (FIXING)-FAILURE DETECTION
LASER/SCANNER SYSTEM
IMAGE-FORMATION SYSTEM
IMAGE-FORMATION PROCESS
STEP 1: PRE-EXPOSURE
STEP 2: PRIMARY CHARGING
STEP 3: LASER-BEAM EXPOSURE
STEP 4: DEVELOPMENT
STEP 5: PRIMARY TRANSFER
STEP 6: SECONDARY TRANSFER
STEP 7: SEPARATION
STEP 8: FUSING
STEP 9: ITB CLEANING
STEP 10: DRUM CLEANING
PRINT CARTRIDGE
DEVELOPING-ROLLER ENGAGEMENT AND DISENGAGEMENT
INTERMEDIATE TRANSFER BELT (ITB) UNIT
PRIMARY-TRANSFER-ROLLER ENGAGEMENT AND DISENGAGEMENT
ITB CLEANING
CALIBRATION
COLOR-MISREGISTRATION CONTROL
IMAGE-STABILIZATION CONTROL
PICKUP, FEED, AND DELIVERY SYSTEM
PICKUP-AND-FEED UNIT
CASSETTE PICKUP
CASSETTE-PRESENCE DETECTION
CASSETTE LIFT OPERATION
CASSETTE PAPER-PRESENCE DETECTION
MULTIFEED PREVENTION
MULTIPURPOSE TRAY PICKUP
PAPER FEED
SKEW-FEED PREVENTION
OHT DETECTION
FUSING AND DELIVERY UNIT
LOOP CONTROL
PRESSURE-ROLLER PRESSURIZATION CONTROL
DUPLEXING UNIT
DUPLEXING REVERSE AND FEED CONTROL
DUPLEX PICKUP OPERATION
JAM DETECTION
OPTIONAL PAPER FEEDER
PAPER-FEEDER PICKUP AND FEED OPERATION
PAPER-SIZE DETECTION AND CASSETTE-PRESENCE DETECTION
PAPER-FEEDER CASSETTE LIFT OPERATION
PAPER-FEEDER PRESENCE DETECTION
PAPER-FEEDER MULTIPLE FEED PREVENTION
PAPER FEEDER JAM DETECTION
SCANNING/IMAGE CAPTURE SYSTEM SYSTEM
OPTICAL ASSEMBLY
AUTOMATIC DOCUMENT FEED SYSTEM
CONTROL PANEL
SENSORS IN THE ADF
ADF PAPER PATH
STAPLER
6. REMOVAL AND REPLACEMENT
INTRODUCTION
REMOVAL AND REPLACEMENT STRATEGY
ELECTROSTATIC DISCHARGE
REQUIRED TOOLS
BEFORE PERFORMING SERVICE
AFTER PERFORMING SERVICE
POST-SERVICE TEST
PRINT-QUALITY TEST
COPY-QUALITY TEST
DC CONTROLLER PCA
PARTS REMOVAL ORDER
CUSTOMER SELF REPAIR (CSR) COMPONENTS
PRINT CARTRIDGES
STAPLER CARTRIDGE
DUPLEX-REVERSE GUIDE
TONER-COLLECTION UNIT
FORMATTER PCA
MEMORY DIMM
REMOVE THE MEMORY DIMM
ENABLE MEMORY FOR WINDOWS
HARD DRIVE AND SERIAL ADVANCED TECHNOLOGY ATTACHMENT (SATA) CABLE
REMOVE THE HARD DRIVE AND SATA CABLE
FAX PCA AND CABLE
REMOVE THE FAX PCA AND CABLE
TRAY CASSETTE
FUSER
PICKUP ROLLER (TRAY 2)
PICKUP AND FEED ROLLERS (TRAY 3)
SEPARATION ROLLER (TRAY 2)
SECONDARY TRANSFER ROLLER
REINSTALL THE TRANSFER ROLLER
SECONDARY TRANSFER ASSEMBLY
REINSTALL THE SECONDARY TRANSFER ASSEMBLY
INTERMEDIATE TRANSFER BELT (ITB)
FRONT-DOOR ASSEMBLY
AUTOMATIC DOCUMENT FEEDER (ADF)
CALIBRATE A REPLACEMENT ADF ASSEMBLY
ADF ROLLER ASSEMBLY AND SEPARATION PAD
REINSTALL THE ADF ROLLER ASSEMBLY
CONTROL-PANEL OVERLAY
CONTROL-PANEL ASSEMBLY
REMOVE THE CONTROL-PANEL ASSEMBLY
RIGHT DOOR (OPTIONAL PAPER FEEDER)
EXTERNAL PANELS, COVERS, DOORS, AND SCANNER ASSEMBLY
IDENTIFICATION AND LOCATION
FRONT-UPPER COVER
RIGHT-DOOR ASSEMBLY
RIGHT-REAR COVER
LEFT COVER
REAR-UPPER COVER
REAR COVER
REMOVE THE REAR COVER
RIGHT-FRONT COVER
REMOVE THE RIGHT-FRONT COVER
REINSTALL THE POWER BUTTON
SCANNER ASSEMBLY
REMOVE THE SCANNER ASSEMBLY
DELIVERY COVER
REMOVE THE DELIVERY COVER
LEFT-UPPER COVER
REMOVE THE LEFT-UPPER COVER
FRONT STAPLER COVER AND RIGHT-SIDE STAPLER COVER
REMOVE THE FRONT STAPLER COVER AND RIGHT-SIDE STAPLER COVER
REINSTALL THE RIGHT-SIDE STAPLER COVER
RIGHT-TOP COVER
REMOVE THE RIGHT-TOP COVER
FRONT-TOP COVER
REMOVE THE FRONT-TOP COVER
REAR-TOP COVER
REMOVE THE REAR-TOP COVER
INTERNAL ASSEMBLIES
STAPLER ASSEMBLY
REMOVE THE STAPLER ASSEMBLY
REINSTALL THE STAPLER ASSEMBLY
STAPLER POWER SUPPLY
REMOVE THE STAPLER POWER SUPPLY
INTERCONNECT BOARD (ICB)
REMOVE THE ICB
REINSTALL THE ICB
DC CONTROLLER PCA AND TRAY
REMOVE THE DC CONTROLLER PCA AND TRAY
LOW-VOLTAGE POWER SUPPLY (LVPS)
REMOVE THE LVPS
SCANNER-CONTROL BOARD (SCB)
REMOVE THE SCB
REINSTALL THE SCB
PICKUP ROLLER (TRAY 1)
DELIVERY FAN, CARTRIDGE FAN, AND ENVIRONMENTAL SENSOR
REMOVE THE DELIVERY FAN, CARTRIDGE FAN, AND ENVIRONMENTAL SENSOR
TONER-COLLECTION SENSOR
REMOVE THE TONER-COLLECTION SENSOR
RESIDUAL-TONER-FEED MOTOR
REMOVE THE RESIDUAL-TONER-FEED MOTOR
REINSTALL THE RESIDUAL-TONER COLLECTION DOOR
REGISTRATION DENSITY (RD) SENSOR ASSEMBLY
REMOVE THE RD SENSOR ASSEMBLY
POWER-SUPPLY FAN AND FAN DUCT
REMOVE THE POWER-SUPPLY FAN AND FAN DUCT
REGISTRATION ASSEMBLY
REMOVE THE REGISTRATION ASSEMBLY
HIGH-VOLTAGE POWER SUPPLY LOWER
REMOVE THE HIGH-VOLTAGE POWER SUPPLY LOWER
REINSTALL THE HIGH-VOLTAGE POWER SUPPLY LOWER
DEVELOPING-DISENGAGEMENT MOTOR
REMOVE THE DEVELOPING-DISENGAGEMENT MOTOR
PICKUP MOTOR
REMOVE THE PICKUP MOTOR
LIFTER-DRIVE ASSEMBLY
REMOVE THE LIFTER-DRIVE ASSEMBLY
CASSETTE-PICKUP DRIVE ASSEMBLY
REMOVE THE CASSETTE-PICKUP DRIVE ASSEMBLY
REINSTALL THE CASSETTE-PICKUP DRIVE ASSEMBLY
CASSETTE-PICKUP ASSEMBLY
REMOVE THE CASSETTE-PICKUP ASSEMBLY
LASER/SCANNER ASSEMBLY (Y/M)
REMOVE THE LASER/SCANNER ASSEMBLY (Y/M)
LASER/SCANNER ASSEMBLY (C/BK)
REMOVE THE LASER/SCANNER ASSEMBLY (C/BK)
REINSTALL THE PROTECTIVE GLASS CLEANER (PGC) ACTUATORS
HIGH-VOLTAGE POWER SUPPLY UPPER
REMOVE THE HIGH-VOLTAGE POWER SUPPLY UPPER
REINSTALL THE HIGH-VOLTAGE POWER SUPPLY UPPER
DRUM MOTOR 1
REMOVE THE DRUM MOTOR 1
DRUM MOTOR 2 OR DRUM MOTOR 3
REMOVE THE DRUM MOTOR 2 OR DRUM MOTOR 3
FUSER MOTOR
REMOVE THE FUSER MOTOR
MAIN-DRIVE ASSEMBLY
REMOVE THE MAIN-DRIVE ASSEMBLY
REINSTALL THE MAIN-DRIVE ASSEMBLY
FUSER-DRIVE ASSEMBLY
REMOVE THE FUSER-DRIVE ASSEMBLY
REINSTALL THE FUSER-DRIVE ASSEMBLY
DELIVERY ASSEMBLY
REMOVE THE DELIVERY ASSEMBLY
REINSTALL THE DELIVERY ASSEMBLY
DUPLEX-DRIVE ASSEMBLY
REMOVE THE DUPLEX-DRIVE ASSEMBLY
OPTIONAL PAPER FEEDER ASSEMBLY (TRAY 3)
DRAWER CONNECTOR
7. SOLVE PROBLEMS
SOLVE PROBLEMS CHECKLIST
MENU MAP
TROUBLESHOOTING PROCESS
DETERMINE THE PROBLEM SOURCE
PRE-TROUBLESHOOTING CHECKLIST
TROUBLESHOOTING FLOWCHART
POWER SUBSYSTEM
POWER-ON CHECKS
POWER-ON TROUBLESHOOTING OVERVIEW
TOOLS FOR TROUBLESHOOTING
INDIVIDUAL COMPONENT DIAGNOSTICS
LED DIAGNOSTICS
UNDERSTAND LIGHTS ON THE FORMATTER
ENGINE DIAGNOSTICS
TROUBLESHOOTING MENU
DEFEATING INTERLOCKS
DISABLE CARTRIDGE CHECK
ENGINE-TEST BUTTON
PAPER-PATH TEST
MANUAL SENSOR TEST (SPECIAL-MODE TEST)
A TOP (TOP OF PAGE) SENSOR
B AND C LOOP SENSORS
D FUSER (FIXING) DELIVERY SENSOR
E DUPLEX RE-PICKUP SENSOR
F OUTPUT BIN FULL SENSOR
G DEVELOPING HOME-POSITION SENSOR
H FUSER (FIXING) PRESSURE-RELEASE SENSOR
I PRIMARY TRANSFER-ROLLER DISENGAGEMENT SENSOR
K RIGHT AND FRONT DOOR INTERLOCK SWITCHES
L TRAY 1 MEDIA PRESENT SENSOR
M TRAY 2 PAPER OUT SENSOR
N TRAY 2 CLOSED SENSOR
O TRAY 2 STACK-SURFACE SENSOR
P OPTIONAL TRAY 3-EMPTY SENSOR
Q OPTIONAL TRAY 3 MEDIA-FEED SENSOR (Q)
R OPTIONAL TRAY 3 STACK-SURFACE SENSOR (R)
S, T, AND U OPTIONAL TRAY 3 MEDIA-SIZE SENSORS
PAPER-PATH SENSORS TEST
PRINT/STOP TEST
COMPONENT TESTS
COMPONENT TEST (SPECIAL MODE TEST)
DIAGRAMS
FORMATTER PCA
LOCATION OF CONNECTORS
DC CONTROLLER PCA
PAPER FEEDER DRIVER PCA
PCAS, MOTORS, FANS, SWITCHES, SOLENOIDS, AND CLUTCHES
BASE PRODUCT
1 X 500 PAPER FEEDER
SENSORS
GENERAL TIMING CHART
CIRCUIT DIAGRAMS
PRINT-QUALITY TROUBLESHOOTING TOOLS
REPETITIVE DEFECTS RULER
CALIBRATE THE PRODUCT
INTERNAL PRINT-QUALITY TEST PAGES
PRINT-QUALITY-TROUBLESHOOTING PAGES
DIAGNOSTICS PAGE
CLEANING PAGE
CONFIGURATION PAGES
CONFIGURATION PAGE
HP EMBEDDED JETDIRECT PAGE
EMBEDDED PROTOCOL PAGE
FINDING IMPORTANT INFORMATION ON THE CONFIGURATION PAGES
COLOR-BAND TEST
CONTROL-PANEL MESSAGES
EVENT LOG MESSAGES
PRINT AN EVENT LOG
SHOW AN EVENT LOG
CLEAR THE EVENT LOG
EVENT LOG MESSAGE TABLE
CLEAR PAPER JAMS
COMMON CAUSES OF JAMS
JAM LOCATIONS
CLEAR JAMS
CLEAR JAMS IN THE RIGHT DOOR
CLEAR JAMS IN THE OUTPUT BIN AREA
CLEAR JAMS IN TRAY 1
CLEAR JAMS IN TRAY 2
CLEAR JAMS IN THE OPTIONAL 500-SHEET PAPER AND HEAVY MEDIA TRAY
(TRAY 3)
CLEAR JAMS IN THE LOWER RIGHT DOOR (TRAY 3)
CLEAR JAMS IN THE DOCUMENT FEEDER
JAM RECOVERY
SOLVE PAPER-HANDLING PROBLEMS
PRODUCT FEEDS MULTIPLE SHEETS
PRODUCT FEEDS INCORRECT PAGE SIZE
PRODUCT PULLS FROM INCORRECT TRAY
PAPER DOES NOT FEED AUTOMATICALLY
PAPER DOES NOT FEED FROM TRAY 2 OR 3
TRANSPARENCIES OR GLOSSY PAPER WILL NOT FEED
ENVELOPES JAM OR WILL NOT FEED IN THE PRODUCT
PRODUCT WILL NOT DUPLEX OR DUPLEXES INCORRECTLY
USE MANUAL PRINT MODES
SOLVE IMAGE-QUALITY PROBLEMS
IMAGE DEFECTS TABLE
SOLVE PERFORMANCE PROBLEMS
SOLVE CONNECTIVITY PROBLEMS
SOLVE DIRECT-CONNECT PROBLEMS
SOLVE NETWORK PROBLEMS
SERVICE MODE FUNCTIONS
SERVICE MENU
PRODUCT RESETS
RESTORE FACTORY SETTINGS
HARD DISK INITIALIZATION (OPTIONAL)
NVRAM INITIALIZATION
RESTORE FACTORY SETTINGS (COLD RESET)
SOLVE FAX PROBLEMS
SOLVE E-MAIL PROBLEMS
VALIDATE THE SMTP GATEWAY ADDRESS
VALIDATE THE LDAP GATEWAY ADDRESS
8. PARTS AND DIAGRAMS
ORDER PARTS, ACCESSORIES, AND SUPPLIES
PART NUMBERS
CUSTOMER SELF-REPAIR (CSR) COMPONENTS
ACCESSORIES AND PRODUCTS
PRINT CARTRIDGES AND TONER COLLECTION UNIT
MEMORY
CABLES AND INTERFACES
SERVICE KITS
SERVICE MANUALS AND USER DOCUMENTATION
SCREWS
HOW TO USE THE PARTS LISTS AND DIAGRAMS
ADF AND SCANNER ASSEMBLIES
EXTERNAL COVERS, PANELS, AND DOORS
RIGHT DOOR ASSEMBLY
INTERNAL COMPONENTS
INTERNAL COMPONENTS (1 OF 5)
INTERNAL COMPONENTS (2 OF 5)
INTERNAL COMPONENTS (3 OF 5)
INTERNAL COMPONENTS (4 OF 5)
INTERNAL COMPONENTS (5 OF 5)
FUSER
250-SHEET CASSETTE
250-SHEET CASSETTE PAPER PICKUP ASSEMBLY
REGISTRATION ASSEMBLY
PAPER-DELIVERY ASSEMBLY
PCAS
FORMATTER COMPONENTS
ACCESSORIES
500-SHEET PAPER FEEDER
PAPER FEEDER MAIN BODY
ALPHABETICAL PARTS LIST
NUMERICAL PARTS LIST

Number of pages: 630.