HP LaserJet Enterprise 600 M601, M602, M603 Series Printer, Service Manual & Parts List

Service Manual & Parts List HP LaserJet Enterprise 600 M601, M602, M603 Series Printer;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your HP LaserJet Enterprise 600 M601, M602, M603 Series Printer copier.
You can print, zoom or read any diagram, picture or page from this Service & Parts List Manual. Every chapter on this manual is fully detailed and contain all the  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of HP LaserJet Enterprise 600 M601, M602, M603 Series Printer photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

1. THEORY OF OPERATION
Basic operation
Major print systems
Internal components
Operating sequence
Formatter system
Sleep mode
Input/output
USB
Embedded print server
Hard-disk
CPU
Memory
Random-access memory
Nonvolatile memory
DIMM slot
PJL overview
PML
Control panel
Engine-control system
DC controller PCA
Sensors, solenoids, and switches
Motors and fans
Failure detection
Motor failure
Fan motor failure
Engine power supply
Fuser-control circuit
Low-voltage power supply
High-voltage power supply
Overcurrent/overvoltage protection
Image-formation system
Image-formation process
Block 1: Latent image formation
Step 1: Primary charging
Step 2: Laser-beam exposure
Block 2: Developing
Step 3: Developing
Block 3: Transfer
Step 4: Transfer
Step 5: Separation
Block 4: Fusing
Step 6: Fusing
Block 5: Drum cleaning
Step 7: Drum cleaning
Step 8: Drum charge elimination
Laser/scanner system
Laser failure detection
Pickup, feed, and delivery system
Pickup-and-feed block
Fuser/delivery block
Pressure roller pressure release control
Paper trays
Printing from Tray 1
Printing from Tray 2
Cassette media size detection and cassette presence detection
Jam detection
1×500-sheet paper feeder
Pickup-and-feed operation (PF)
Cassette lift operation (PF)
Cassette media size detection and cassette presence detection (PF)
Cassette multiple-feed prevention (PF)
Jam detection (PF)
1×1500-sheet paper deck
Pickup-and-feed operation (PD)
Cassette lift operation (PD)
Media size detection (PD)
Multiple-feed prevention (PD)
Jam detection (PF)
Envelope feeder
Pickup-and-feed operation (EF)
Multiple-feed prevention (EF)
Multiple-feed detection (EF)
Jam detection (EF)
Duplexer
Motor and fan control (DP)
Failure detection (DP)
Reverse-and-re-pickup operation (DP)
Side registration adjustment operation (DP)
Jam detection (DP)

2. REMOVAL AND REPLACEMENT
Introduction
Removal and replacement strategy
Electrostatic discharge
Required tools
Types of screws
Service approach
Before performing service
After performing service
Post-service test
Print-quality test
Customer replaceable units (CRUs)
Print cartridge
Tray 2
Tray 2 separation, pickup, and feed rollers
Transfer roller
Fuser
Remove the fuser
Formatter cover and formatter cage
Installing a new formatter
Hard drive
Remove the SSM
Remove the encrypted HHD
Installing a replacement hard drive
SSM firmware upgrade
HDD firmware upgrade
Memory DIMM
Remove the memory DIMM
Install the memory DIMM
Tray 1 pickup and feed rollers
Tray 1 separation roller
Rear output bin
Covers
Top-accessory cover
Envelope feed accessory covers
Duplex accessory or cover
Tray 2 extension door
Remove the Tray 2 extension door
Top cover
Remove the top cover
Right-side cover
Remove the right-side cover
Reinstall the right cover
Left-side cover
Remove the left-side cover
Right-front cover
Remove the right-front cover
Rear-upper cover
Remove the rear-upper cover
Front cover
Remove the front cover
Main assemblies
Registration assembly
Control-panel assembly
Remove the control-panel assembly
Walk-up USB port and cable
Remove the walk-up USB port and cable
Inner connecting PCA
Remove the inner connecting PCA
Reinstall the inner connecting PCA
Fan FN102
Remove fan FN102
Fan FN103
Remove fan FN103
Pickup-motor assembly (M101)
Remove the pickup-motor assembly
Drum-motor assembly (M102)
Remove the drum motor
Lifter-motor assembly (M103)
Remove the lifter motor
DC controller PCA
Remove the DC controller PCA
Reinstallation tip
Installing a new formatter and a new DC controller
Pickup-drive assembly
Remove the pickup-drive assembly
Reinstall the pickup-drive assembly
Fuser-motor assembly (M299)
Remove the fuser-motor assembly
Drum-drive assembly
Remove the drum-drive assembly
Reinstall the drum-drive assembly
Fan FN101
Remove fan FN101
Fan FN301
Remove fan FN301
Environmental sensor (TH3)
Remove the environmental sensor (TH3)
High voltage power supply
Remove the high-voltage power-supply assembly
Feed-guide assembly
Remove the feed-guide assembly
Reinstall the feed-guide assembly
Tray 1 paper-pickup assembly
Remove the Tray 1 pickup assembly
Feed-roller assembly
Remove the feed-roller assembly
Laser/scanner assembly
Remove the laser/scanner assembly
Paper-delivery assembly
Remove the paper-delivery assembly
Reinstall the paper-delivery assembly
1,500-sheet paper deck (PD)
Separation roller (PD)
Rear cover (PD)
Right-side cover (PD)
1,500-sheet paper deck left-side cover
Remove the left-side cover
Door (PD)
Motor (PD)
Remove the Motor (PD)
Driver PCA (PD)
Remove the Driver PCA (PD)
Lift-drive assembly (PD)
Remove the Lift-drive assembly (PD)

3. SOLVE PROBLEMS
Solve problems checklist
Menu map
Preboot menu options
Current settings pages
Troubleshooting process
Determine the problem source
Pre-troubleshooting checklist
Troubleshooting flowchart
Power subsystem
Power-on checks
Overview
Tools for troubleshooting
Component diagnostics
LED diagnostics
Understand lights on the formatter
Engine diagnostics
Engine test button
Formatter test
Print/Stop test
Drum rotation test
Paper-path test (and automatic sensor test)
Paper path sensors test (automatic)
Manual sensor test
Top of page sensor (PS103)
Pre-feed sensor (PS102)
Fuser delivery sensor (PS700)
Duplex sensor (PS1502)
Media width sensors 1/2 (PS106/108)
Output bin full sensor (PS104)
Tray 1 paper present sensor (PS105)
Tray 2 paper present sensor (PS101)
Tray 2 top of stack sensor (PS107)
Tray 2 paper size switches (SW102)
Tray/Bin manual sensor test
Print/stop test
Component tests
Diagrams
Block diagrams
Main assemblies
Main parts
Motors and fans
PCAs
500-sheet feeder
1,500-sheet feeder
Connectors
DC controller PCA connectors
Product base connectors
500-sheet paper tray connectors
1,500-sheet paper tray connectors
Duplexer connectors
Envelope feeder connectors
General timing chart
Circuit diagrams
Internal print-quality test pages
Print-quality-troubleshooting pages
Clean the paper path
Set up an auto cleaning page
Print configuration page
Configuration page
HP embedded Jetdirect page
Print quality troubleshooting tools
Repetitive image defect ruler
Control-panel menus
Retrieve Job from USB menu
Retrieve Job from Device Memory menu
Supplies menu
Trays menu
Administration menu
Reports menu
General Settings menu
Retrieve From USB Settings menu
General Print Settings menu
Default Print Options menu
Display Settings menu
Manage Supplies menu
Manage Trays menu
Stapler/Stacker Settings menu
Multi-Bin Mailbox Settings menu
Network Settings menu
Troubleshooting menu
Device Maintenance menu
Backup/Restore menu
Calibrate/Cleaning menu
USB Firmware Upgrade menu
Service menu
Interpret control-panel messages, status-alert messages, and event code errors
10.00.33
10.00.35
10.00.60
10.00.69
10.00.91
10.0X.Y0 Supply memory error
10.23.35
10.23.50
10.23.51
10.23.52
10.23.60
10.23.70 Printing Past Very Low
10.26.15
10.26.50
10.26.60
10.XX.34 Used Supply In Use
10.XX.40 Genuine HP Supplies Installed
10.XX.41 Unsupported Supply In Use
10.XX.70 Printing past very low
10.YY.15 Install
10.YY.35 Incompatible
11.00.YY Internal clock error
13.00.00
13.00.EE
13.A3.FF
13.D3.DZ
13.E5.FF
13.EA.EE
13.EE.FF
13.FF.EE
13.FF.FF
13.WX.EE
13.WX.FF
13.WX.YZ Fuser Area Jam
13.WX.YZ Fuser wrap jam
13.WX.YZ Jam below control panel
13.WX.YZ Jam in Tray 1
13.WX.YZ Jam in Tray
13.WX.YZ Jam inside envelope feeder
13.WX.YZ Jam inside top cover
14.00.XX
20.00.00 Insufficient memory:  To continue, touch “OK”
21.00.00 Page Too Complex
32.08.AX
32.1C.XX
32.21.00
33.01.XX
33.XX.YY Used board/disk
40.00.01 USB I/O buffer overflow To continue, touch “OK”
40.00.02 Embedded I/O buffer overflow To continue, touch “OK”
40.00.05 Embedded I/O bad transmission To continue, touch “OK”
41.02.00 Error
41.03.YZ Unexpected size in envelope feeder To use another tray, touch “Options”
41.03.YZ Unexpected size in tray
41.05.YZ Unexpected type in tray
41.XX.YZ Error To continue, touch “OK”
42.XX.YY
47.00.XX
47.01.XX
47.02.XX
47.03.XX
47.04.XX
47.05.00
47.06.XX
47.WX.YZ Printer Calibration Failed To continue, touch “OK”
49.XX.YY To continue turn off then on
50.WX.YZ Fuser error To continue turn off then on
51.00.YY Error
52.XX.00 Error To continue turn off then on
54.XX.YY Error
55.00.YY DC controller error To continue turn off then on
55.0X.YY DC controller error To continue turn off then on
56.00.YY Error To continue turn off then on
57.00.0Y Error To continue turn off then on
58.00.0Y Error To continue turn off then on
59.00.YY error To continue turn off then on
59.A2.0x Error
60.00.0Y Tray  lifting error
62.00.00 No system To continue turn off then on
65.X0.A1 Output accessory disconnected
66.80.YY Stapler/Stacker failure
69.11.YY Error To continue turn off then on
70.00.00 Error To continue turn off then on
79.XX.YY Error To continue turn off then on
80.0X.YY Embedded JetDirect error
81.YY.ZZ EIO-1 Card Failure
82.73.46 OR 82.73.47
98.00.01 Corrupt data in firmware volume
98.00.02 Corrupt data in solutions volume
98.00.03 Corrupt data in configuration volume
98.00.04 Corrupt data in job data volume
99.00.01 Upgrade not performed file is corrupt
99.00.02 Upgrade not performed timeout during receive
99.00.03 Upgrade not performed error writing to disk
99.00.04 Upgrade not performed timeout during receive
99.00.05 Upgrade not performed timeout during receive
99.00.06 Upgrade not performed error reading upgrade
99.00.07 Upgrade not performed error reading upgrade
99.00.08 Upgrade not performed error reading upgrade
99.00.09 Upgrade canceled by user
99.00.10 Upgrade canceled by user
99.00.11 Upgrade canceled by user
99.00.12 Upgrade not performed the file is invalid
99.00.13 Upgrade not performed the file is invalid
99.00.14 Upgrade not performed the file is invalid
99.00.2X
99.09.60 Unsupported disk
99.09.61 Unsupported disk
99.09.62 Unknown disk
99.09.63 Incorrect disk
99.09.64 Disk malfunction
99.09.65 Disk data error
99.09.66 No disk installed
99.09.67 Disk is not bootable please download firmware
99.XX.YY
full Remove all paper from bin
low OR Supplies low
very low OR Supplies very low
[File System] device failure To clear press “OK”
[File System] file operation failure To clear press “OK”
[File System] file system is full To clear press “OK”
[File System] is not initialized
[File System] is write protected
Accept bad signature
Bad optional tray connection
Canceling
Canceling
Cartridge Low
Cartridge Memory Abnormal
Cartridge Out
Checking engine
Checking paper path
Chosen personality not available To continue, touch “OK”
Cleaning do not grab paper
Cleaning
Clearing event log
Clearing paper path
Close stapler/stacker multi bin mailbox door
Close top cover
Cooling device
Creating cleaning page
Data received To print last page press “OK”
Event log is empty
Expected drive missing
External device initializing
Face Down Tray Full
FIM Load Error Send full FIM on  port
Fuser Kit low
Fuser Kit very low To continue, touch “OK”
Genuine HP cartridge installed
Genuine HP supply installed
HP Secure hard drive disabled
Incompatible
Incompatible supplies
Initializing
Install fuser unit
Install supplies
Install supply
Internal disk device failure To clear press “OK”
Internal disk file operation failed
Internal disk file system is full
Internal disk is write protected
Internal disk not found
Internal disk not functional
Internal disk not initialized
Internal disk spinning up
Job not stapled due to mixed sizes
Load Tray : [Type], [Size]
Load Tray : [Type], [Size] To use another tray, press “OK”
Loading program
Manually feed output stack Then touch “OK” to print second side
Manually feed:
Manually feed:  To use another tray, press “OK”
Moving solenoid
Moving solenoid and motor
No job to cancel
NON HP SUPPLY INSTALLED
Output Bin Full
Paused
Performing Paper Path Test
Please Wait
Printing Configuration
Printing Event Log
Printing File Directory
Printing Font List
Printing Fuser Test Page
Printing Help Page
Printing Menu Map
Printing Registration Page
Printing stopped
Printing Supplies Status Page
Printing Usage Page
Printing-engine test
Processing duplex job Do not grab paper until job completes
Processing job from tray
Processing
Processing
RAM disk device failure To clear press “OK”
RAM disk file operation failed To clear press “OK”
RAM disk file system is full To clear press “OK”
RAM disk is write protected To clear press “OK”
RAM disk not initialized
Ready
Ready
Receiving Upgrade
Remove one print cartridge
Remove USB accessory
Replace
Replace supplies
Resend external accessory firmware
Resend Upgrade
Restore Factory Settings
ROM disk device failed To clear press “OK”
ROM disk file operation failed To clear press “OK”
ROM disk file system is full To clear press “OK”
ROM disk is write protected To clear press “OK”
ROM disk not initialized To clear press “OK”
Rotating Motor
Size Mis-Match
Size mismatch in Tray
Sleep mode on
Staple Cartridge low
Staple Cartridge very low
Stapler/Stacker staple jam
Supplies low
SUPPLY MEMORY WARNING
The unit has corrupt data
Tray  empty: [Type], [Size]
Tray  lifting
Tray  open
Tray  overfilled
Type mismatch Tray
Unsupported drive installed To continue, touch “OK”
Unsupported supply in use OR Unsupported supply installed To continue, touch “OK”
Unsupported tray configuration
Unsupported USB accessory detected Remove USB accessory
Upgrade Error
USB accessory not functional
USB hubs are not fully supported Some operations may not work properly
USB is write protected To clear press “OK”
USB needs too much power
USB needs too much power Remove USB and Then Turn Off then On
USB not initialized
USB storage accessory removed Clearing any associated data
USB storage device failure To clear press “OK”
USB storage file operation failed To clear press “OK”
USB storage file system is full To clear press “OK”
Used supply installed To continue, touch “OK” OR Used supply in use
Waiting for tray  to lift
Windows Login Required to Use this Feature
Event-log messages
Print an event log
View an event log
Clear an event log
Clear jams
Jam locations
Common causes of jams
Clear jams from the input trays
Clear jams from Tray 1
Clear jams from Tray 2 or an optional 500-sheet tray
Clear jams from the optional 1,500-sheet tray
Clear jams from the optional duplexer
Clear jams from the optional envelope feeder
Clear jams from the output areas
Clear jams from the rear output bin
Clear jams from the optional stacker or stapler/stacker
Clear paper jams from the optional stacker or stapler/stacker
Clear staple jams from the optional stapler/stacker
Clear jams from the optional 5-bin mailbox
Clear jams from the fuser
Clear jams from the print-cartridge (top cover)
Change jam recovery
Paper does not feed automatically
The product does not pick up paper
The product picks up multiple sheets of paper
Prevent paper jams
Use manual print modes
Solve image-quality problems
Print-quality examples
Clean the product
Clean the paper path
Set up an auto cleaning page
Solve performance problems
Solve connectivity problems
Solve direct-connect problems
Solve network problems
Service mode functions
Service menu
Product resets
Restore factory-set defaults
Clean Disk and Partial Clean functions
Active and repository firmware locations
Partial Clean
Execute a Partial Clean
Clean Disk
Execute a Clean Disk
Product updates
Determine the installed revision of firmware
Perform a firmware upgrade
Embedded Web Server
USB storage device (Preboot menu)
USB storage device (control-panel menu)

4. PARTS AND DIAGRAMS
Order parts by authorized service providers
Order parts, accessories, and supplies
Supplies part numbers
Customer-self repair parts
Accessories part numbers
Related documentation and software
How to use the parts lists and diagrams
Assembly locations
Base product (no optional trays or accessories)
Covers
Product base
Internal components
Internal components (1 of 3)
Internal components (2 of 3)
Internal components (3 of 3)
High-voltage power supply
Cassette (Tray 2)
Cassette (custom media)
Paper feed roller assembly
Registration assembly
Tray 1 (MP) pickup assembly
Paper delivery assembly
Fuser assembly
PCAs (product base)
Input devices
1×500-sheet feeder
Covers (1×500)
Main body (1×500)
Cassette (1×500)
PCA (1×500)
1×1500-sheet paper deck
Covers (1×1500)
Front door assembly (1×1500)
Main body (1×500; 1 of 2)
Main body (1×500; 2 of 2)
Paper pickup assembly (1×500)
PCA (1×1500)
Duplexer
Main body (duplexer)
PCA (duplexer)
Envelope feeder
Covers (envelope feeder)
Main body (1 of 2; envelope feeder)
Main body (2 of 2; envelope feeder)
PCA (envelope feeder)
Output devices
Stapler/stacker multi-bin mailbox (MBM)
Covers (MBM)
Main body (MBM)
Main body (MBM; 1 of 2)
Main body (MBM; 2 of 2)
PCA (MBM)
Stacker and Stapler/Stacker (S and S/S)
Covers (S and S/S)
Main body (SS)
Main body (S)
Middle assemblies (S and S/S)
Stapler/Stacker middle assembly (1 of 2; S/S)
Stapler/Stacker middle assembly (2 of 2; S/S)
Stacker middle assembly (1 of 2; S)
Stacker middle assembly (2 of 2; S)
PCA (S and S/S)
Alphabetical parts list
Numerical parts list

Appendix A Service and support
Hewlett-Packard limited warranty statement
HP’s Premium Protection Warranty: LaserJet print cartridge limited warranty statement
Data stored on the print cartridge
End User License Agreement
Customer self-repair warranty service
Customer support
Repack the product

Appendix B Product specifications
Physical specifications
Power consumption, electrical specifications, and acoustic emissions
Operating environment

Appendix C Regulatory information
FCC regulations
Environmental product stewardship program
Protecting the environment
Ozone production
Power consumption
Toner consumption
Paper use
Plastics
HP LaserJet print supplies
Return and recycling instructions
United States and Puerto Rico
Multiple returns (more than one cartridge)
Single returns
Shipping
Non-U.S
Paper
Material restrictions
Disposal of waste equipment by users in private households in the European Union
Chemical substances
Material Safety Data Sheet (MSDS)
For more information
Declaration of Conformity
Certificate of Volatility
Types of memory
Volatile memory
Non-volatile memory
Hard-disk-drive memory
Safety statements
Laser safety
Canadian DOC regulations
VCCI statement (Japan)
Power cord instructions
Power cord statement (Japan)
EMC statement (China)
EMC statement (Korea)
EMI statement (Taiwan)
Product Stability
Laser statement for Finland
GS statement (Germany)
Substances Table (China)
Restriction on Hazardous Substances statement (Turkey)
INDEX

Number of pages: 562.