Lexmark M5150, M5160, M5170, MS710dn, MS711dn, MS810n, MS810dn, MS810de, MS811n, MS811dn, MS812dn, MS812de, Service Manual & Parts List

Machine Type 4063-2xx, -4×0, -63x, -83x

Service Manual & Parts List Lexmark M5150, M5160, M5170, MS710dn, MS711dn, MS810n, MS810dn, MS810de, MS811n, MS811dn, MS812dn, MS812de;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Lexmark M5150, M5160, M5170, MS710dn, MS711dn, MS810n, MS810dn, MS810de, MS811n, MS811dn, MS812dn, MS812de copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Lexmark M5150, M5160, M5170, MS710dn, MS711dn, MS810n, MS810dn, MS810de, MS811n, MS811dn, MS812dn, MS812de photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Product information
Edition notice
Notices and safety information
Laser notices
Safety
Preface
Service manual conventions

GENERAL INFORMATION
Printer configurations
Paper guidelines
Paper characteristics
Selecting paper
Selecting preprinted forms and letterhead
Using recycled paper and other office papers
Storing paper
Data security notice
Tools required for service

DIAGNOSTIC INFORMATION
Troubleshooting overview
Performing the initial troubleshooting check
Error code number key
Power-on Reset (POR) sequence
Using Safe Mode
Fixing print quality issues
Initial print quality check
Gray background on prints
Printer is printing blank pages
Printer is printing solid black pages
Repeating defects
Shadow images appear on prints
Skewed print
Streaked horizontal lines appear on prints
Streaked vertical lines appear on prints
Toner rubs off
Paper jams
Understanding jam numbers and locations
200-201 paper jams
Sensor (input) static jam service check
Sensor (input) early arriving jam service check
Sensor (input) never- or late-arriving jam service check
Sensor (input) late-leaving or did-not-clear jam service check
Main drive motor control jam service check
Printhead motor control jam service check
Fuser drive motor control jam service check
Sensor (input) miscellaneous jam 1 service check
Sensor (input) miscellaneous jam 2 service check
Sensor (input) miscellaneous jam 3 service check
202 paper jams
Sensor (fuser exit) static jam service check
Sensor (fuser exit) late-leaving jam service check
Sensor (fuser exit) late-arriving jam service check
Sensor (narrow media) late arriving jam service check
Sensor (narrow media) static jam service check
Sensor (fuser exit) miscellaneous jam service check
Fuser ID chip control jam service check
203 paper jams
Upper redrive motor control jam service check
230 paper jams
Sensor (duplex path) static jam service check
Sensor (duplex path) early arriving jam service check
Sensor (duplex path) never- or late-arriving jam service check
Sensor (duplex path) late leaving jam service check
Duplex control jam service check
Sensor (duplex path) miscellaneous jam service check
Sensor (input) never-arriving jam (exiting duplex) service check
235-239 paper jams
24x paper jams
Media feeder motor control service check
Media tray 1, tray pulled jam
Media feeder motor tray lift error service check
Sensor (input) never-arriving jam from tray 1 service check
250 paper jams
Sensor (input) never-arriving jam from MPF media tray service check
41y.xx paper jams
43y.xx paper jams
451 paper jams
455-457 paper jams
User attendance messages (0-99.99)
User attendance messages (0-99.99)
Toner level sensing error check
Toner cartridge smart chip error service check
Imaging unit smart chip service check
Fuser unit smart chip service check
Printer hardware errors (100-199.99)
Printer hardware error messages(100-199.99)
Printhead ID service check
Printhead service check
Fuser drive motor service check
Fuser service check
LVPS service check
Toner level sensing service check
Main drive motor service check
Media feeder service check
Redrive motor service check
Duplex motor service check
Toner add motor service check
Main cooling fan service check
Cartridge cooling fan service check
LVPS cooling fan service check
HVPS cooling fan service check
Miscellaneous cooling fan service check
Firmware and/or system electronics errors (900-999.99)
9xx error messages
System software error service check
NVRAM mismatch failure service check
Input/output option hardware errors
3xx error messages (300-399.99)
250/550-sheet transport motor failure service check
250/550-sheet media feeder failure service check
250/550-sheet controller board failure service check
HCIT lift drive motor failure service check
HCIT lift plate failure service check
HCIT transport motor failure service check
HCOE failure service check
Mailbox failure service check
Output expander failure service check
Input/output option paper jam errors
Input option jam error messages (242-245.99)
250/550-sheet media tray option jam service check
HCIT jam service check
HCIT source jam service check
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4xx error messages (400-499.99)
Sensor (mailbox pass through) jam service check
Mailbox diverter jam service check
HCOE diverter jam service check
Sensor (HCOE pass through) jam service check
Sensor (finisher pass through) jam service check
Finisher left tamper jam service check
Finisher right tamper jam service check
Finisher ejector jam service check
Finisher diverter jam service check
Finisher paddle jam service check
Finisher tray holder jam service check
Stapler carriage jam service check
Output expander jam service check
Sensor (media in stapler) jam service check
Symptoms
Base printer symptoms
Network service check
Dead machine service check
Option tray symptoms
250/550-sheet media type error service check
250/550-sheet tray undetected service check
HCIT incorrect media error service check
HCIT media type error service check
HCIT undetected service check
HCIT media low undetected service check
Finisher side door error service check
Mailbox incorrect bin exit service check
Finisher cartridge error service check
Finisher undetected service check
Finisher bin error service check
Finisher door undetected service check
Stapler carriage failure service check
Finisher bin media present error service check
Output expander error service check

SERVICE MENUS
Using the printer control panel
Menus list
Diagnostics menu
Entering diagnostics mode
REGISTRATION
PRINT TESTS
Print Quality Pages (Prt Quality Pgs)

HARDWARE TESTS
Panel Test
Button Test
DRAM Test
Serial Wrap Test
USB HS Test Mode
DUPLEX TESTS
Quick Test
Top Margin
Sensor Test
Motor Test
Duplex Feed 1
Duplex Feed 2
INPUT TRAY TESTS
Feed Tests
Sensor Tests
OUTPUT BIN TESTS
Feed Tests
Feed To All Bins
Sensor Test
Diverter Test
FINISHER TESTS
Staple Test
Hole Punch Test
Feed Test (finisher)
Finisher Sensor Test
BASE SENSOR TEST
DEVICE TESTS
Quick Disk Test
Disk Test/Clean
Flash Test
PRINTER SETUP
Defaults
Printed Page Count
Permanent Page Count (Perm page count)
Processor ID
Engine Setting [x]
Edge to Edge
Parallel Strobe Adjustment (Par 1 Strobe Adj)
EP SETUP
EP Defaults
Fuser Temperature (Fuser Temp)
Fuser Page Count
Warm Up Time
Transfer
Print Contrast
Charge Roll
Gap Adjust
Automatic Darkness Adjust (Auto Dark Adj)
REPORTS
Menu Settings Page
Installed Licenses
EVENT LOG
Display Log
Print Log
Clear Log
Exit Diags
Configuration menu
Entering configuration mode
Roller Kit Counter Value
Reset Roller Kit Counter
Print Quality Pages
Reports
Menu Settings Page
Event Log
Size sensing
Panel Menus
PPDS Emulation
Download Emuls
Safe Mode
Factory Defaults
Energy Conserve
Paper Prompts
Envelope Prompts
Action for Prompts
Jobs on Disk
Disk Encryption
Erase All Information on Disk
Wipe All Settings
Font Sharpening
Require Standby
A5 Loading
UI Automation
LES Applications
Key Repeat Initial Delay
Key Repeat Rate
Wiper Message
Clear Supply Usage History
Clear Custom Status
USB Speed
Automatically Display Error Screens
USB PnP
Entering invalid engine mode
Entering recovery mode
Accessing the Network SE menu
Service Engineer menu
Accessing the service engineer (SE) menu
Service engineer (SE) menu

REPAIR INFORMATION
Removal precautions
Handling ESD-sensitive parts
Controller board/control panel replacement
eSF solutions backup
Ribbon cable connectors
Zero Insertion Force (ZIF) connectors
Horizontal top contact connector
Horizontal bottom contact connector
Vertical mount contact connector
Horizontal sliding contact connector
Low Insertion Force (LIF) connector
Adjustments
Media aligner roller adjustment
Polygon printhead mechanical registration adjustment
Removal procedures
Base printer – cover removals
Left cover removal
Rear lower cover removal
Top cover removal
Right cover removal
Rear door removal
Base printer- front removals
Duplex exit diverter removal
Front door removal
Inner guide deflector removal
Laser printhead removal
Left inner cover removal
Media aligner roller removal
Media turn guide removal
Media vertical guide removal
MPF feeder lift plate removal
MPF pick roller removal
MPF tray removal
Right inner cover removal
Sensor (input) removal
Sensor (toner density) removal
Transfer roller left arm with cable removal
Transfer roller right arm removal
Transfer roller removal
Base printer – rear removals
Duplex motor removal
Fuser removal
Fuser access door removal
Left frame pivot removal
Output bin sensor cover removal
Right frame pivot removal
Sensor (rear door interlock) removal
Base printer – top removals
Sensor (standard bin full) removal
Standard bin cover removal
Upper redrive removal
Base printer – bottom removals
Duplex front flap removal
Duplex rear flap removal
Left frame extension removal
Media tray removal
Pick roller assembly removal
Right frame extension
Sensor (duplex path) removal
Sensor (tray 1 media out) removal
Separator roller assembly removal
Base printer – left removals
Controller board removal
Controller board access cover removal
Controller board access shield removal
Fuser drive motor removal
Main cooling fan removal
Main drive motor removal
Media feeder removal
PCBA housing removal
Sensor (control panel interlock) removal
Sensor (pick roller position) removal
Toner add motor removal
Base printer – right removals
Cartridge cooling fan removal
Duplex cooling fan removal
HVPS removal
LVPS removal
Control panel removals
4.3-inch tilting display removal
7-inch tilting display removal
Control panel removal (2.4-inch screen)
Control panel removal (4.3-inch screen, 7-inch screen)
Control panel board (2.4-inch tilting display) removal
Control panel board (4.3-inch tilting display) removal
Control panel board (7-inch tilting display) removal (MS812de)
Control panel front cover removal
Control panel latch removal
Control panel left bezel removal
Left control panel hinge removal
Right control panel hinge removal
250/550-sheet media tray option removals
250/550-sheet media tray and drawer assembly removal
Media tray separation roller removal
Media tray assembly removal
Media tray front cover removal
Drawer pick roller removal
Sensor (pick roll position) removal
Drawer assembly rear cover removal
Drawer assembly left cover removal
Drawer controller PCBA removal
Drawer upper interface cable removal
Drawer lower interface cable removal
Drawer media feeder removal
Drawer transport motor removal
Sensor (drawer pass through) removal
Sensor (pick) removal
High capacity input tray option removals
HCIT and drawer assembly removal
HCIT removal
HCIT drawer assembly removal
HCIT separator roll assembly removal
HCIT media guide removal
HCIT front cover removal
HCIT pick arm assembly removal
HCIT drawer assembly rear cover removal
HCIT drawer assembly left cover removal
HCIT drawer assembly right cover removal
HCIT controller PCBA removal
HCIT top cover assembly removal
HCIT lift drive motor removal
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HCIT drawer assembly interface cable removal
Sensor (HCIT media low) with flag removal
Sensor (pick roll position) removal
Sensor (HCIT pick) removal
HCIT media feeder removal
Output expander option removals
Output expander assembly removal
Output expander top cover removal
Output expander rear door removal
Output expander sensor cover removal
Sensor (media bin full) with flag removal
Output expander right cover removal
Output expander left cover removal
Output expander controller PCBA removal
Lower interface cable removal
Upper interface cable removal
Spring with string removal
High capacity output expander option removals
High capacity output expander assembly removal
HCOE top cover removal
HCOE rear door removal
HCOE sensor cover removal
Sensor (HCOE media bin full) with flag removal
HCOE right outer cover removal
HCOE left cover removal
HCOE controller PCBA removal
HCOE lower interface cable removal
HCOE upper interface cable removal
Staple finisher option removals
Staple finisher assembly removal
Stapler rear door removal
Stapler right cover removal
Sensor (cartridge door interlock) removal
Stapler door close limit switch removal
Stapler carriage assembly removal
Stapler left cover removal
Stapler cartridge access door removal
Stapler top cover removal
Stapler spring with string removal
Media stack flap (right) removal
Media stack flap (left) removal
Standard output bin LED removal
Sensor (finisher bin media present) removal
Tamper motor (right) removal
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Tamper motor (left) removal
Tamper drive belt removal
Paddle drive motor removal
Stapler lower interface cable removal
Stapler controller PCBA removal
Sensor (bin full send) removal
Sensor (bin full receive) removal
Mailbox option removals
Mailbox assembly removal
Mailbox top cover removal
Mailbox rear door removal
Mailbox right cover removal
Mailbox spring with string removal
Mailbox solenoid removal
Mailbox left cover removal
Mailbox controller PCBA removal
Sensor (mailbox divert motor) removal
Mailbox lower interface cable removal
Mailbox upper interface cable removal
Mailbox divert motor removal
Mailbox media bin full flag removal
Sensor (mailbox bin full receive) removal
Mailbox belt removal
Mailbox output bin LED assembly removal

COMPONENT LOCATIONS
Connectors
Controller board
Maintenance
Inspection guide
Scheduled maintenance
Fuser maintenance kits
Replacing fuser maintenance kits
Identifying the type of fuser used in the printer
Resetting the Roller Kit counter
Preventive maintenance
Device-specific preventive maintenance
Lubrication specification
Cleaning the printer

PARTS CATALOG
Legend
Assembly 1: Covers
Assembly 2: Paper path
Assembly 3: Fusers
Assembly 4: Electronics
Assembly 5: Drive motors
Assembly 6: Duplex
Assembly 7: Frame
Assembly 8: Control panel
Assembly 9: Paper tray
Assembly 10: Input options
Assembly 11: 250-sheet tray option
Assembly 12: 550-sheet tray option
Assembly 13: High capacity input tray option 1
Assembly 14: High capacity input tray option 2
Assembly 15: Output options
Assembly 16: Output expander option
Assembly 17: High capacity output expander option
Assembly 18: Staple finisher option 1
Assembly 19: Staple finisher option 2
Assembly 20: Mailbox option 1
Assembly 21: Mailbox option 2
Assembly 22: Miscellaneous
Assembly 23: Power cords

Appendix A: Printer specifications
Power specifications
Operating clearances
Acoustics
Environment
Processor
Appendix B: Options and features
Available internal options
Input options supported
Output options supported
Physical specifications (options)
Options configurations
Appendix C: Theory of operation
Models MS81x and MS71x paper path rollers and sensors
Models MS81x and MS71x sensors
Functions of main components – need a new title
Media tray assembly
Rear media guide
Side media guide
Media tray
Media feeder
Sensor (media size)
Sensor (pick roller position)
Multi-purpose feeder (MPF)
MPF pick roller
MPF pick solenoid
Registration
Sensor (input)
Duplex
Sensor (duplex path)
Transfer
Transfer roller
Printhead
Fuser components
Heat belt (belt fuser)
Heat belt (hot roll fuser)
Pressure roll
Heater lamp (hot roll fuser)
Thermistor
Sensor (fuser exit)
Sensor (narrow media) (hot roll fuser only)
Exit
Sensor (standard bin full)
Drive
Main drive motor assembly
Fuser drive motor assembly
Toner add motor assembly
Redrive motor assembly
Sensors
Electrical components and controller
Sensor (control panel door interlock)
Sensor (rear door interlock)
Main cooling fan
Cartridge cooling fan
Duplex cooling fan
Fuser cooling fan (hot roll printer only)
LVPS board assembly
HVPS board assembly
Controller board
Xerographic and print cartridge components
Supported paper sizes, types, and weights
Paper types and weights supported by the printer
Paper sizes supported by the printer
Paper sizes, types, and weights supported by the optional finishers
Output options theory
Output expander theory
High capacity output expander theory
Mailbox theory
Staple finisher theory
Appendix D: Acronyms
Acronyms

Index
Part number index
Part name index

Number of pages: 645.