Lexmark MS510 MS610 M1145 M3150 Service Manual & Parts List (Edition October 24, 2016)

Machine Type 4514-630, -635, -636, -638, -639, -649.

Service Manual & Parts List Lexmark MS510 MS610 M1145 M3150 / (Edition October 24, 2016);
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Lexmark MS510 MS610 M1145 M3150 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Lexmark MS510 MS610 M1145 M3150 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Product information
Edition notice
Notices and safety information
Laser notices
Safety
Preface
Service manual conventions
Change history

GENERAL INFORMATION
Media guidelines
Paper guidelines
Using recycled paper and other office papers
Using specialty media
Supported paper sizes, types, and weights
Data security notice
Tools required for service

DIAGNOSTIC INFORMATION
Troubleshooting overview
Performing the initial troubleshooting check
Power-on Reset (POR) sequence
Fixing print quality issues
Initial print quality check
Print quality checks
Paper jams
Avoiding jams
Understanding jam messages and locations
200 paper jams
201 paper jams
202 paper jams
230 paper jams
240 paper jams
250 paper jams
Understanding the printer messages
Cartridge, imaging unit mismatch [41.xy]
Cartridge low [88.xy]
Cartridge nearly low [88.xy]
Cartridge very low, [x] estimated pages remain [88.xy]
Change [paper source] to [custom type name] load [orientation]
Change [paper source] to [custom string] load [paper orientation]
Change [paper source] to [paper size] load [orientation]
Change [paper source] to [paper type] [paper size] load [orientation]
Close front door
Complex page, some data may not have printed [39]
Configuration change, some held jobs were not restored [57]
Defective flash detected [51]
Error reading USB drive. Remove USB
Error reading USB hub. Remove hub
Imaging unit low [84.xy]
Imaging unit nearly low [84.xy]
Imaging unit very low, [x] estimated pages remain [84.xy]
Incorrect paper size, open [paper source] [34]
Insert Tray [x]
Insufficient memory to support Resource Save feature [35]
Insufficient memory to collate job [37]
Insufficient memory for Flash Memory Defragment operation [37]
Insufficient memory, some Held Jobs were deleted [37]
Insufficient memory, some held jobs will not be restored [37]
Load [paper source] with [custom string] [paper orientation]
Load [paper source] with [custom type name] [paper orientation]
Load [paper source] with [paper size] [paper orientation]
Load [paper source] with [paper type] [paper size] [paper orientation]
Load manual feeder with [custom type name] [paper orientation]
Load manual feeder with [custom string] [paper orientation]
Load manual feeder with [paper size] [paper orientation]
Load manual feeder with [paper type] [paper size] [paper orientation]
Maintenance kit low [80.xy]
Maintenance kit nearly low [80.xy]
Maintenance kit very low, [x] estimated pages remain [80.xy]
Memory full [38]
Network [x] software error [54]
Non-Lexmark [supply type], see User’s Guide [33.xy]
Not enough free space in flash memory for resources [52]
Printer had to restart. Last job may be incomplete
Reinstall missing or unresponsive cartridge [31.xy]
Reinstall missing or unresponsive imaging unit [31.xy]
Remove paper from standard output bin
Replace cartridge, 0 estimated pages remain [88.xy]
Replace cartridge, printer region mismatch [42.xy]
Replace imaging unit, 0 estimated pages remain [84.xy]
Replace maintenance kit, 0 estimated pages remain [80.xy]
Replace unsupported cartridge [32.xy]
Replace unsupported imaging unit [32.xy]
Serial option [x] error [54]
SMTP server not set up. Contact system administrator
Standard network software error [54]
Standard parallel port disabled [56]
Standard USB port disabled [56]
Too many flash options installed [58]
Too many trays attached [58]
Unformatted flash detected [53]
Unsupported option in slot [x] [55]
Weblink server not set up. Contact system administrator
User attendance messages (0-99.99)
User attendance messages (0-99.99)
Toner cartridge smart chip contact service check
Imaging unit smart chip contact service check
Media size mismatch service check
Printer/cartridge mismatch service check
Insufficient memory service check
Printer hardware errors
1xx error messages
111.xx LSU service check
Fuser service check
LVPS service check
Toner density sensor service check
CTLS service check
Main drive gearbox service check
ACM service check
Cartridge gearbox service check
Tray 1 pick/lift motor gearbox service check
171.xx Cooling fan service check
9xx error messages
System software error service check
NVRAM mismatch failure service check
Input option hardware errors
3xx error messages
Option tray pick/lift motor service check
Option tray separator/passthrough motor service check
Option tray ACM motor service check
Option tray controller card service check
Symptoms
Base printer symptoms
Dead machine service check
Controller board service check
Control panel button service check
Control panel service check
Toner starvation service check
USB print service check
Network service check

SERVICE MENUS
Understanding the control panel (MS510dn and MS610dn)
Using the printer control panel
Understanding the colors of the indicator and Sleep button lights
Understanding the control panel (MS610de)
Using the printer control panel
Understanding the colors of the indicator and Sleep button lights
Understanding the home screen
Using the touch-screen buttons
Updating the printer firmware
Menus list
Diagnostics menu
Entering the Diagnostics menu
Registration
Print Tests
Print Quality Pages
Hardware Tests
Duplex Tests
Input tray tests
Output Bin Tests
Base Sensor Test
Device Tests
Printer Setup
EP Setup
Reports
Event Log
Exit Diags
Configuration menu
Entering the Configuration menu
Maintenance Counter Value
Reset Maintenance Counter
Print Quality Pages
Reports
Panel Menus
PPDS Emulation
Download Emuls
Factory Defaults
Energy Conserve
Paper Prompts
Envelope Prompts
Action for Prompts
Jobs on Disk
Disk Encryption
Erase All Information on Disk
Wipe All Settings
Font Density
Font Sharpening
Require Standby
A5 Loading
UI Automation
Key Repeat Initial Delay
Key Repeat Rate
Clear Supply Usage History
Clear Custom Status
USB Speed
Automatically Display Error Screens
USB PnP
Entering Invalid engine mode
Entering Recovery mode
Accessing the Network SE menu
Service Engineer menu
Accessing the service engineer (SE) menu
Service engineer (SE) menu

REPAIR INFORMATION
Removal precautions
Data security notice
Handling ESD-sensitive parts
RIP board/operator panel replacement
eSF solutions backup
Ribbon cable connectors
Zero Insertion Force (ZIF) connectors
Horizontal top contact connector
Horizontal bottom contact connector
Vertical mount contact connector
Horizontal sliding contact connector
Low Insertion Force (LIF) connector
Printhead assembly adjustments
Removal procedures
Left side removals
Left cover removal
Main drive gearbox removal
MPF solenoid removal
MPF gearbox removal
Reverse solenoid removal
Cartridge gearbox removal
Duplex gear assembly removal
Right side removals
Right cover removal
Right cover removal (MS610de)
Tray present sensor removal
Cooling fan duct removal
Cooling fan removals
Cooling fan mount removal (MS610de)
Controller board shield removal (MS610de)
Controller board removals
Toner cartridge smart chip contact removal
Front removals
Left front mount removal
Right front mount removal
Transfer roll removal
Cartridge plunger removal
Bezel removals
Nameplate removals
Control panel assembly removals
UICC removals
Control panel USB port removal (MS610dn)
Speaker and control panel USB port removal (MS610de)
MPF assembly removal
MPF pick roller cover removal
MPF pick roller removal
Bail removal
Jam access cover removal
Front door removal
Front access cover removal
Front door sensor removal
Front input guide removal
Separator pad removal
Bottom removals
Power supply removals
Power supply removal
Power supply removal (MS610)
Power supply shield removal
Duplex removal
Duplex sensor and input sensor removal
Index sensor removal
Media present sensor removal
Toner density sensor removal
Trailing edge sensor removal
ACM assembly removal
Pick/Lift motor gearbox removal
Rear side removals
Dust cover removal
Rear door and cover removal
Narrow media/bin full sensor removal
Redrive assembly removal
Fuser removal
Top side removals
Top cover removal
Laser scanning unit (LSU) removal
250/550-sheet option tray removals
Pick roller removal
Separator roll assembly removal
ACM assembly removal

COMPONENT LOCATIONS
Exterior locations
MS510dn and MS610dn exterior locations
MS610de exterior locations

MAINTENANCE
Inspection guide
Scheduled maintenance
Maintenance kits
Resetting the maintenance counter
Lubrication specification
Cleaning the printer

PARTS CATALOG
Legend
Assembly 1: Covers
Assembly 2: Electronics 1
Assembly 3: Electronics 2
Assembly 4: Frame
Assembly 5: Option trays
Assembly 6: Maintenance kits
Assembly 7: Power cords
Assembly 8: Miscellaneous

Appendix A: Printer specifications
Product power consumption
Electrical specifications
Operating clearances
Acoustics
Operating environment

Appendix B: Options and features
Available internal options
Media handling options

Appendix C: Theory of Operation
POR sequence
Printer control
Paper path information
Input tray
Multipurpose feeder (MPF)
Simplex printing
Duplex printing
Media handling components
Main drive gearbox
Autocompensator mechanism (ACM)
Key components
Sensors
Other key components
Electrophotographic process (EP process)

Appendix D: Acronyms
Index
Part number index
Part name index

Number of pages: 360.