Lexmark MX610 XM3150 Service Manual & Parts List (Edition April 27, 2016)

Service Manual & Parts List Lexmark MX610 XM3150 (Edition April 27, 2016);
This manua is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Lexmark.
You can print, zoom or read any diagram, picture or page from this Service & Parts List Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Lexmark MX610 XM3150. You can find easily everything what do you need.
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Machine Type 7016-630, -67x

Product information
Edition notice
Notices and safety information
Laser notices
Safety information
Preface
Service manual conventions
Change history

GENERAL INFORMATION
Media guidelines
Paper guidelines
Using recycled paper and other office papers
Using specialty media
Supported paper sizes, types, and weights
Data security notice
Tools required for service

DIAGNOSTIC INFORMATION
Troubleshooting overview
Performing the initial troubleshooting check
Power-on Reset (POR) sequence
Using Safe Mode
Fixing print quality issues
Initial print quality check
Gray background or toner fog check
Repeating defects check
Blank pages check
Solid black pages check
Shadow images check
Skewed print check
Streaked horizontal or vertical lines check
Toner smear check
Toner specks check
Paper jams
Avoiding jams
Understanding jam messages and locations
200 paper jams
202 paper jams
23y paper jams
241 paper jams
242-244 paper jams
25y paper jams
28y paper jams
29y paper jams
45y paper jams
Understanding the printer messages
Cartridge, imaging unit mismatch [41.xy]
Cartridge low [88.xy]
Cartridge nearly low [88.xy]
Cartridge very low, [x] estimated pages remain [88.xy]
Change [paper source] to [custom type name] load [orientation]
Change [paper source] to [custom string] load [orientation]
Change [paper source] to [paper size] load [orientation]
Change [paper source] to [paper type] [paper size] load [orientation]
Check tray [x] connection
Close front door
Close flatbed cover and load originals if restarting job [2yy.xx]
Complex page, some data may not have printed [39]
Configuration change, some held jobs were not restored [57]
Defective flash detected [51]
Disk full [62]
Disk must be formatted for use in this device
Disk near full. Securely clearing disk space
Error reading USB drive. Remove USB
Error reading USB hub. Remove hub
Fax memory full
Fax partition inoperative. Contact system administrator
Fax server ‘To Format’ not set up. Contact system administrator
Fax Station Name not set up. Contact system administrator
Fax Station Number not set up. Contact system administrator
Imaging unit low [84.xy]
Imaging unit nearly low [84.xy]
Imaging unit very low, [x] estimated pages remain [84.xy]
Incompatible tray [x] [59]
Incorrect paper size, open [paper source] [34]
Insufficient memory to collate job [37]
Insufficient memory for Flash Memory Defragment operation [37]
Insufficient memory, some Held Jobs were deleted [37]
Insufficient memory, some held jobs will not be restored [37]
Insufficient memory to support Resource Save feature [35]
Load [paper source] with [custom type name] [paper orientation]
Load [paper source] with [custom string] [paper orientation]
Load [paper source] with [paper size] [paper orientation]
Load [paper source] with [paper type] [paper size] [paper orientation]
Load Manual Feeder with [custom type name] [paper orientation]
Load Manual Feeder with [custom string] [paper orientation]
Load Manual Feeder with [paper size] [paper orientation]
Load Manual Feeder with [paper type] [paper size] [paper orientation]
Maintenance kit low [80.xy]
Maintenance kit nearly low [80.xy]
Maintenance kit very low, [x] estimated pages remain [80.xy]
Memory full [38]
Memory full, cannot print faxes
Memory full, cannot send faxes
Network [x] software error [54]
No analog phone line connected to modem, fax is disabled
Non-Lexmark [supply type], see User’s Guide [33.xy]
Not enough free space in flash memory for resources [52]
Paper changes needed
Parallel port [x] disabled [56]
Printer had to restart. Last job may be incomplete
Remove defective disk [61]
Remove paper from standard output bin
Replace defective imaging unit [31.xy]
Replace cartridge, 0 estimated pages remain [88.xy]
Replace imaging unit, 0 estimated pages remain [84.xy]
Replace maintenance kit, 0 estimated pages remain [80.xy]
Replace all originals if restarting job
Reinstall missing or unresponsive cartridge [31.xy]
Reinstall missing or unresponsive imaging unit [31.xy]
Replace unsupported cartridge [32.xy]
Replace unsupported imaging unit [32.xy]
Restore held jobs?
Scanner automatic feeder cover open
Scanner disabled by admin [840.01]
Scanner disabled. Contact system administrator if problem persists. [840.02]
Scanner jam, remove all originals from the scanner [2yy.xx]
Scanner jam, remove jammed originals from the scanner [2yy.xx]
Serial port [x] disabled [56]
SMTP server not set up. Contact system administrator
Some held jobs were not restored
Standard network software error [54]
Standard USB port disabled [56]
Supply needed to complete job
Too many flash options installed [58]
Too many trays attached [58]
Unformatted flash detected [53]
Unsupported disk
Unsupported option in slot [x] [55]
USB port [x] disabled [56]
Weblink server not set up. Contact system administrator
User attendance messages
User attendance messages (0-99.99)
Toner cartridge smart chip contact service check
Imaging unit smart chip contact service check
Toner smart chip compatibility service check
Imaging chip compatibility service check
Printer/cartridge mismatch service check
Flash full service check
Maintenance kit service check
Insufficient memory service check
Imaging unit low service check
Toner cartridge low service check
Printer hardware errors
111 errors
121 errors
126 errors
132 errors
133 errors
140 errors
146 errors
155 errors
171 errors
Steps before starting the 9yy service checks
900 errors
912 errors
94y errors
950-958 errors
959 errors
96y errors
97y errors
98y errors
99y errors
Base printer symptoms
Dead machine service check
Controller board service check
Control panel service check
Toner starvation service check
USB print service check
Front door not closed service check
Network service check
Bin full service check
ADF/Scanner hardware errors
8yy error messages
Scanner disabled error service check
ADF service check
Scanner configuration error service check
Scan/fax/copy symptoms
Black or blank page copy service check
CCD service check
Flatbed motor service check
Flatbed home position service check
ADF rattling noise service check
Flatbed legal scan service check
ADF streak service check
ADF feed errors service check
ADF duplex service check
Modem/fax card service check
Blank spaces on incoming fax service check
Stretched words on incoming fax service check
Fax reception service check
Fax transmission service check
Fax error log codes
Escalating a fax issue to second-level support
Input/output option hardware errors
321-344 errors
381 errors

SERVICE MENUS
Understanding the printer control panel
Using the printer control panel
Understanding the colors of the indicator and Sleep button lights
Understanding the home screen
Using the touch-screen buttons
Menus list
Diagnostics menu
Entering the Diagnostics menu
Registration
Scanner calibration
Print Tests
Print Quality Pages
HARDWARE TESTS
DUPLEX TESTS
INPUT TRAY TESTS
OUTPUT BIN TESTS
FINISHER TESTS
BASE SENSOR TEST
DEVICE TESTS
PRINTER SETUP
EP SETUP
REPORTS
EVENT LOG
Scanner tests
Exit Diags
Configuration menu
Entering the Configuration menu
Reset ADF Maintenance Kit Counter
Maintenance Counter Value
Reset Maintenance Counter
Print Quality Pages
Reports
Panel Menus
PPDS Emulation
Download Emuls
Safe Mode
Factory Defaults
Energy Conserve
Fax low power support
Min copy memory
Num pad job assist
Format fax storage
ADF edge erase
Flatbed edge erase
Scanner manual registration
Disable scanner
Paper Prompts
Envelope Prompts
Action for Prompts
Jobs on Disk
Disk Encryption
Wipe All Settings
Font Density
Font Sharpening
Require Standby
A5 Loading
UI Automation
LES Applications
Key Repeat Initial Delay
Key Repeat Rate
Clear Supply Usage History
Clear Custom Status
USB Speed
Automatically Display Error Screens
USB PnP
Restore factory defaults
Entering Invalid engine mode
Entering Recovery mode
Accessing the Network SE menu
Service Engineer menu
Accessing the service engineer (SE) menu
Service engineer (SE) menu
Fax service engineer (SE) menu

REPAIR INFORMATION
Removal precautions
Data security notice
Handling ESD-sensitive parts
Controller board/control panel replacement
Restoring the printer configuration after replacing the controller board
Updating the printer firmware
Using the flash drive
Using a network computer
eSF solutions backup
Ribbon cable connectors
Zero Insertion Force (ZIF) connectors
Horizontal top contact connector
Horizontal bottom contact connector
Vertical mount contact connector
Horizontal sliding contact connector
Low Insertion Force (LIF) connector
Printhead assembly adjustments
Removal procedures
Left side removals
Left cover removal
Main drive gearbox removal
MPF solenoid removal
MPF gearbox removal
Reverse solenoid removal
Cartridge gearbox removal
Duplex gear assembly removal
Right side removals
Right cover removal
Memory access door removal
Tray present sensor removal
Cooling fan removal
Controller board removal
Controller board shield removal
Toner cartridge smart chip contact removal
Modem removal
Front side removals
Left front mount removal
Right front mount removal
Transfer roll removal
Cartridge plunger removal
Name plate cover removal
Front bin cover removal
Control panel assembly removal
UICC removal
USB cable bracket removal
Speaker removal
Cave light lens removal
Interface card removal
Control panel cover removal
Display removal
Keypad assembly removal
MPF tray removal
MPF pick roller cover removal
MPF pick roller removal
Bail removal
Jam access cover removal
Front access cover removal
Front door sensor removal
Front input guide removal
Separator pad removal
Bottom side removals
Power supply removal
Power supply shield removal
Duplex removal
Duplex sensor and input sensor removal
Index sensor removal
Media present sensor removal
Toner density sensor removal
Trailing edge sensor removal
Media present sensor flag removal
ACM assembly removal
Pick/lift motor gearbox removal
Tray guide removal
Rear side removals
Dust cover removal
Rear exit door removal
Rear cover removal
Redrive assembly removal
Redrive shaft removal
Fuser removal
Stapler cable removal
Diverter spring removal
Diverter cover removal
Top side removals
Top cover removal
Bin full sensor/lens removal
Bin full sensor cable removal
Laser scanning unit (LSU) removal
ADF/scanner removals
ADF separator roll removal
Flatbed cushion removal
Scanner front cover removal
ADF input tray removal
ADF unit removal
Scanner assembly removal
ADF top cover assembly removal
ADF cable removal
USB cable removal
USB wireless cable removal
ADF hinge removal
Flatbed assembly removal
Control panel ribbon cable removal
Speaker cable removal
Restraint pad removal
550-sheet option tray removals
Pick roller removal
Separator roll assembly removal
ACM assembly removal
Staple finisher option removals
Staple finisher option removal
Stapler cartridge access door removal
Staple roll holder removal
Stapler right cover removal
Stapler left cover removal
Stapler rear door removal
Sensor (stapler access door) removal
Stapler carriage assembly removal
Stapler door close limit switch removal
Stapler paddle motor removal
Stapler rear cover removal
Sensor (stapler rear cover) removal
Trapped staple access door removal
Stapler service cover removal
Stapler controller card removal
Stapler left tamper motor removal
Stapler right tamper motor removal
Stapler rear cover close limit switch removal
Stapler cooling fan removal
Stapler power supply unit removal
Stapler interface cable removal
Stapler top cover removal
Sensor (stapler bin full receive) removal
Sensor (stapler bin full send) removal
Sensor (stapler pass through) removal
Tamper main assembly removal
Tamper sub-assembly removal
Tamper drive belt removal
Diverter gearbox removal
Stapler accumulator assembly removal
Sensor (stapler right tamper HP) removal
Sensor (stapler left tamper HP) removal
Sensor (stapler paddle HP) removal
Component locations
Exterior locations
Front view
Rear view
Connectors
Controller board
Power supply
Maintenance
Inspection guide
Scheduled maintenance
Maintenance kits
Resetting the maintenance counter
Lubrication specification
Cleaning the printer
Cleaning the printer
Cleaning the scanner glass

PARTS CATALOG
Legend
Assembly 1: Covers
Assembly 2: Imaging
Assembly 3: Control panel
Assembly 4: Electronics 1
Assembly 5: Electronics 2
Assembly 6: Frame
Assembly 7: Option trays
Assembly 8: Staple finisher option
Assembly 9: Staple finisher (right)
Assembly 10: Staple finisher (top)
Assembly 11: Staple finisher (rear)
Assembly 12: Staple finisher exit assembly
Assembly 13: Staple finisher tamper assembly
Assembly 14: Staple finisher accumulator assembly
Assembly 15: Maintenance kits
Assembly 16: Power cords
Assembly 17: Miscellaneous

Appendix A: Printer specifications
Electrical specifications
Operating clearances
Acoustics
Operating environment
Scanner specifications
Fax specifications

Appendix B: Options and features
Available internal options
Media handling options

Appendix C: Theory of Operation
POR sequence
Printer control
Paper path information
Input tray
Multipurpose feeder (MPF)
Simplex printing
Duplex printing
Media handling components
Main drive gearbox
Autocompensator mechanism (ACM)
Key components
Sensors
Other key components
Electrophotographic process (EP process)
ADF theory
ADF theory of operation

Appendix D: Acronyms
Acronyms
Index
Part number index
Part name index

Number of pages: 525.