CAT DP100N/DP120N/DP135N/DP150N/DP160N Forklift Service Manual
Chassis, Mast & Options
DP100N T36A-10011-up
DP120N T37A-10011-up
DP135N T38A-10011-up
DP150N T39A-10011-up
DP160N T40A-10011-up
Type of machine: Forklift
Print No: 99799-63100
Language and Format: English/PDF
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Table of contents:
GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations, Main Specifications,
Chassis and Mast Model Identification, Dimensions, Technical Data
COOLING SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Troubleshooting
ELECTRICAL SYSTEM
Specifications, Location of Components, Structure, Disassembly and Reassembly, Batteries
and Charging, Troubleshooting, Electrical Wiring Diagram
CONTROLLER
Outline, Service Tool Functions, Error Code List, Troubleshooting
TILTABLE SYSTEM Specifications, Structure, Oil supply, Hydraulic circuit diagram, Service Data
POWER TRAIN
Specifications, Structure, Reduction ratio, Removal and Installation of Engine and Transmission
Unit
POWERSHIFT TRANSMISSIONS
3-Speed Powershift Transmission Specifications, Description, Suggestions for Removal
and Installation, Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications, Structure, Suggestions for Removal and installation, Front Axle and
Reduction Differential, Disassembly and Reassembly, Troubleshooting, Service Data
REAR AXLE
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and
Reassembly, Readjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Disassembly and
Reassembly, Adjustment and Testing, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure, Procedure and Suggestions for Removal and Installation, Troubleshooting,
Service Data
HYDRAULIC SYSTEM
Specifications, Structure, Suggestions for Removal and Installation, Priority valve, Lift
cylinder, Tilt cylinder, Inspection and Adjustment, Tests, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Suggestions for Removal and Installation, Mast assembly, Troubleshooting,
Service Data
FORK POSITIONER
Applicable Attachment Model, Specifications, Structure, Suggestions for Removal and
installation, Fork positioner cylinder, Inspection and Adjustment, Troubleshooting, Service
Data
SERVICE DATA
Maintenance Chart. Tightening torque of standard bolts, Lubrication Standards