Service Manual AGFA Anapurna L/XL;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your AGFA.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of AGFA wide format industrial inkjet printer.
To see what contain, please read table of contents:
About this Service Manual
1. Service Manual Overview
2. Scope
3. Related Documentation
Chapter 1) FUNCTIONAL DESCRIPTION
Functional Description
1. General Description
1.1. System Description
1.2. Block Diagram
2. Safety Circuits
2.1. Emergency Stop Circuit
2.2. Door Open Detection
3. Power Distribution
3.1. Functional Description
4. Compressed Air Distribution
4.1. Functional Description
5. Data flow
5.1. Functional Description
5.2. Printed Circuit Boards
6. Media Transport
6.1. Functional Description
6.2. Printed Circuit Boards
7. Ink Supply System
7.1. Functional Description
7.2. Printed Circuit Boards
8. Head Carriage Movement
8.1. Functional Description
8.2. Printed Circuit Boards
9. Print Head
9.1. Functional Description
9.2. Printed Circuit Boards
10. UV Curing
10.1. Functional Description
10.2. Printed Circuit Boards
11. Programmable Logic controller (PLC)
11.1. Functional Description
12. Anapurna Control Program
12.1. Control Program
12.2. Buttons used for Maintenance Purposes
12.3. Setup Parameters
12.4. Test Menu
13. Working with White Ink – Guidelines
13.1. Printing Jobs without White Ink
13.2. Application requires no White Ink at All
13.3. Putting White Ink into the Circuit
14. Printed Circuit Boards
14.1. MAIN PCB
14.2. FPGA PCB
14.3. HEAD PCB
14.4. REFILL PCB
14.5. CARTRIDGE PCB
14.6. HEAD LIFT PCB
14.7. ITV CONTROLLER PCB
14.8. SUB PCB
14.9. IF PCB
14.10. I/O PCB
14.11. TAKE UP PCB
14.12. REFILL CONTROL PCB
14.13. INDICATOR PCB
14.14. DRIVER COMMUNICATION PCB
Chapter 2) TECHNICAL FEATURES AND SPECIFICATIONS
1. Overview
1.1. Anapurna’s Print Quality
1.2. Outstanding Printing Potential
1.3. Inspired Design
1.4. User Profile
2. Features
2.1. Borderless Printing
2.2. Roll to Roll and Rigid Printing
2.3. Dual Board Printing
2.4. White Color Printing
2.5. Status Signal Lamp
2.6. Automatic Ink Filling System
2.7. UV Curing
2.8. Changeable UV Lamps
2.9. Exhausting System
2.10. Automatic Print Head Height
2.11. Easy and Quick Installation
2.12. Simple Maintenance
3. Specifications
3.1. Print Technology
3.2. Head Technology
3.3. Media
3.4. Inks
3.5. Working Conditions
3.6. Electricity
3.7. RIP PC
3.8. Service PC
3.9. Anapurna L
3.10. Anapurna XL
Chapter 3) REPAIR AND SERVICE
1. Safety Notes
1.1. Warning/Caution/Note
1.2. Emergency Stop
1.3. Handling UV Curable Ink
1.4. UV Radiation
1.5. Electricity
1.6. Maintenance Safety Instructions
1.7. MSDS Contents
2. Overview Safety Labels
3. Preparing for Service
3.1. Moving Head Carriage to Home or Purge Position
3.2. Putting the print Engine in Service Mode
4. Disassembly/Assembly of Major Components
4.1. Disassembly/Assembly of the Air Pressure Panel Components
4.2. Disassembly/Assembly of the Media Transport System Components
4.3. Disassembly/Assembly of the Ink Supply System Components at Refill Unit
4.4. Disassembly/Assembly of the Ink Supply System Components at Head Carriage Unit
4.5. Disassembly/assembly of the Head Carriage Movement Components
4.6. Disassembly/Assembly of the Print Head Components
4.7. Disassembly/Assembly of the UV Curing System Components
5. Installing the PCI I/O Card
5.1. Location
5.2. Replacement of the PCI I/O Card
6. Adjustment and Alignment Procedures
6.1. Vacuum Blower Adjustments
6.2. Print Head Adjustments
6.3. Conveyer Belt Alignment
6.4. Head Base Alignment
6.5. Lamp house Alignment
Chapter 4) PREVENTIVE MAINTENANCE
1. Maintenance Schedule
2. Print Media Unit Maintenance
2.1. Guidelines and Specific Safety Instruction
2.2. Conveyer Belt
2.3. Vacuum Holes
2.4. LM Guide
2.5. LM Blocks
2.6. Carriage Belt (S5M Belt)
2.7. S3M Belt
2.8. Linear Scale Encoder
2.9. Bearings Print Media Unit
2.10. Waste Tank
3. Head Carriage Unit Maintenance
3.1. Guidelines and Specific Safety Instruction
3.2. Print Head
3.3. UV Lamp Box / UV Lamp Box Housing
3.4. Head Carriage
4. Refill Unit Maintenance
4.1. Guidelines and Specific Safety Instruction
4.2. Air filter 6 Color and White
4.3. Ink Filter
5. Purge Unit Maintenance
5.1. Guidelines and Specific Safety Instruction
5.2. Purge box
6. Home Unit Maintenance
6.1. Guidelines and Specific Safety Instruction
6.2. Home box
7. Safety Circuit
7.1. Guidelines and Specific Safety Instruction
7.2. Emergency Stop Circuit
8. Air Tank Maintenance
8.1. Guidelines and Specific Safety Instruction
8.2. Air Tank
9. Air Pressure Panel Maintenance
9.1. Guidelines and Specific Safety Instruction
9.2. Air Pressure Panel
10. Engine
10.1. Guidelines and Specific Safety Instruction
10.2. Engine Level
Chapter 5) TROUBLESHOOTING
1. Troubleshooting Based on Visible Problems
1.1. Troubleshooting Based on Tower Lamp Indications
1.2. Troubleshooting Based on Mechanical and/or Electrical Problems
2. Troubleshooting Based on UI Error Messages
3. Troubleshooting based on Image Quality Control
3.1. Encoder (MARK) Error
3.2. Black Strips
3.3. Waves on the Media Surface
3.4. Only UNI MODE Output
3.5. Image Quality Failure
3.6. Spray on your Image
3.7. Print Length Exceeds Maximum Platen Length
4. UV Lamp Troubleshooting
5. Servo Motor Driver Troubleshooting
Chapter 6) GLOSSARY
Chapter 7) ANNEX
1. Pneumatic Diagrams
1.1. Pneumatic Diagram
2. Electrical Diagrams
2.1. Main Power Distribution in the Electrical Circuit Panel
2.2. Power Supply Distribution – 3 Phase with neutral with ground star 380V (EU)
2.3. Power Supply Distribution – 3 Phase no neutral with ground delta 208-240V (US)
2.4. UV Lamp Power Box Connections
2.5. UV Lamp Power Circuit
2.6. UV Lamp Head Part
2.7. UV Lamp Power Cables
3. Programmable Logic Controller (PLC) Block Diagram
3.1. Main PLC
3.2. UV Lamp PLC
4. Printed Circuit Boards
4.1. Total PCB Diagram Layout
4.2. MAIN PCB
4.3. FPGA PCB
4.4. HEAD PCB
4.5. REFILL PCB
4.6. CARTRIDGE PCB
4.7. HEAD LIFT PCB
4.8. ITV CONTROLLER PCB
4.9. SUB PCB
4.10. IF PCB
4.11. I/O PCB
4.12. TAKE UP PCB
4.13. REFILL CONTROL PCB
4.14. INDICATOR PCB
4.15. DRIVER COMMUNICATION PCB.
AGFA Anapurna L/XL AgfaAnapurna AGFA AnapurnaL AnapurnaXL AGFAX/XL AGFAX AGFAXL