Agfa Avantra 36/44 Service Manual and Parts List Manual

Service Manual and Parts List Manual Agfa Avantra 36/44;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Agfa.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Agfa Avantra 36/44.
To see what contain, please read table of contents:

INTRODUCTION
About This Manual
Warnings, Cautions, and Notes
Imagesetter Safety Information
Laser Safety
Labeling
On-Line Processor (OLP) Safety Information
Service Manual Audience
Manual Overview
Product Description

GLOSSARY OF ACRONYMS
Glossary of Acronyms

SECTION 1: IMAGESETTER
Chapter 1: Imagesetter Installation Procedures
Introduction
Customer Pre-site Checklist
Service Engineer Installation Procedure
Pre-installation Checks
Unpacking the Imagesetter
Unlocking and Installing the Imagesetter
Checking the System
Customer Application Training

Chapter 2: Imagesetter Functional Analysis
Introduction
System Overview
Electronics Overview
Electronics Packaging
System Architecture
Digital Engine Controller (DEC)
Operator Control Panel
Micro-controller
OCP FLASHROM
Liquid Crystal Display (LCD)
Keypad
OLP/Bridge Interface
Speaker (Audio Interface)
Carriage Sensor Driver Module (CSDM)
Sensor Driver Module (SDM)
SDM to DEC Interface
Laser Driver Module (LDM)
Power Supply
Additional Voltages
Power Distribution
Power Good
Optical System Overview
Spot Generation Module
Laser Diode Mount
Polarizer
Spot Size Changer
Spot Forming Lens
Weak Lens
Beam Compressor
Spin Motor Module
Spin Motor
Mirror
Encoder
Linear Carriage Transport Overview
Carriage Assembly
Linear Bearing Guideway
Carriage Home Position Sensor
Inner Shrouds
Vacuum System
Media Transport System Overview
Supply Side Mechanics
Powered Media Take-up Cassette
Media Punch/Clamp Assembly
Take-up Drive Assembly
Media Cutter Assembly
Supply Cassette
Humidifier Option Overview
General Description
Humidifier Sub-assembly
Humidifier Electronics Module
Fan Control Circuit
Interface Connections
Software Functionality
Humidifier PC Board: LED Descriptions
Humidifier Option: Warnings and Indications
Humidity Low Indicator
Water Supply Empty Alert

Chapter 3: Imagesetter Diagnostics and Vacuum System
Troubleshooting Guide
Introduction
Power-up Boot Diagnostics
Power-up Boot Diagnostics Overview
Power-up Boot Sequence
Error Reporting
Automatic Dial-out Feature
Boot Error Codes
OCP Run-Time Application Errors
Avantra Diagnostic Program (PC)
Equipment Requirements
Software Installation
Starting the Program
Save and Restore System Parameters
Remote Diagnostics
Equipment Requirements
Hardware Configuration
Vacuum System Troubleshooting Guide
Volt Sensing Relay Adjustment Procedure

Chapter 4: Imagesetter Component Removal/Replacement
Procedures
Introduction
Covers
Right/Left Side Covers
Top, Middle and Bottom Front Panels
Electronic Enclosure Cover
Media Transport Removal/Replacement Procedures
Take-up Light Shield
Outer Take-up Drive (Nip) Assembly
Inner Take-up Drive (Nip) Assembly
Inner Take-up Drive (Nip) Motor
Take-up Jam Sensor
Take-up Punch Assembly
Cutter Assembly
Cutter Motor
Take-up Media Present Detector
Supply Jam and Media Present Sensors
Electrical Removal/Replacement Procedures
Digital Engine Controller (DEC) PCB
Carriage Sensor Driver (CSDM) PCB
Operator Control Panel Assembly
The Supply and Take-Up Sensor Driver Modules PCB (SDMs)
Power Supply
Main Power Switch
Exhaust Fan
Intake Fan
Carriage Drive Removal/Replacement Procedures
Carriage Transfer Tool Installation
Carriage Assembly
Opto-mechanical Removal/Replacement Procedures
Light Shields (Right and Left)
Spin Motor Module (SMM)
Spot Generation Module (SGM)
Spot Size Sensor
Polarizer Sensor
Beam Compressor Motor
Aperture Wheel Motor
Weak Lens Motor
Focus Sensor
Media Transport Removal/Replacement Procedures
Supply Drive Servo Motor
Supply Cassette A or B Rewind Motors
Supply Spindle Select Motor
Supply Spindle Select A/B Sensors
Supply Roller Removal and Installation
The Vacuum System
Vacuum Pump
Vacuum Valves
Vacuum Board

Chapter 5: Imagesetter Alignment
Introduction
Beginning of Line (BOL) Alignment Procedure
Exposure Adjustment Procedure
Carriage Home Position Alignment Procedure
Focus Alignment
System Leveling Procedure
Voltage Check Procedure
Pulse Width Modulation (PWM) Adjustment Procedure
Carriage Encoder Alignment Procedure
Supply Motor Offset Alignment Procedure
Take-up Cassette Clutch Adjustment Procedure
Feed Motor Calibration Test
A/B Roller and Sensor Adjustment
Slack Loop Test Procedure
Chapter 6: Imagesetter Preventive Maintenance
Introduction
General Preventive Maintenance Requirements
Mechanical Inspection
Operational Inspection
Cleaning

Appendix A: Specifications
Appendix B: Spare Parts
Index

SECTION II: BRIDGE
Chapter 1: Bridge Installation
Introduction
Removing the Imagesetter Top Cover
Attaching the Capture Bar to the Bridge
Raising and Lowering the Bridge into the Imagesetter
Attaching the Bridge to the Imagesetter
Attaching the Bridge Foot
Attaching the Gas Shocks
Adjusting the Detent Plate
Aligning the Solid Stops
Setting up the DEC to Bridge/Buffer Interface
Attaching the Ground Wires
Chapter 2: Bridge Functional Analysis
Introduction
Chapter 3: Bridge Debugger Diagnostic Tool
Introduction
Setting Up the Debugger Port
Bridge Debugger User Interface
Terminal Code Identifiers
Bridge Unlock Sequence
Bridge States
Bridge State Responses
Bridge Error Codes
Bridge Sensor Status
Bridge Parameters
Bridge/Buffer Commands
Chapter 4: Bridge Component Removal/Replacement
Procedures
Introduction
Removing and Replacing the Bridge Foot
Media Purchase Sensor
Bridge Loop Sensor
Upper Bridge Servo Motor
The Activator Switch
The Bridge Up Sensor
Bridge Shuttle Motor
Shuttle Light and Heavy Sensors
Appendix A: Spare Parts
Index

SECTION III: BUFFER
Chapter 1: Buffer Installation
Introduction
Buffer Installation Procedures
Unpacking the Buffer
Unlocking the Buffer
Installing the Buffer to the Imagesetter
Aligning the Buffer Carriage
Chapter 2: Buffer Component Removal/Replacement
Introduction
Buffer Home and Buffer Processor Sensors
Buffer Purchase Sensor
Buffer Carriage Drive Motor
Buffer Roller Driver Motor
Appendix A: Spare Parts
Index

SECTION IV: ON-LINE PROCESSOR
Chapter 1: OLP Installation
Introduction
OLP Work Space Requirements
Space
Floor Load
Electrical
Operational
OLP Unpacking Procedures
Tools Required for OLP Unpacking
OLP Inventory
Opening and Unpacking the Parts Crate
Unpacking and Preparing the OLP Engine
Installation Procedures
Tools and Equipment Required for Installation
Attaching the Legs and Feet
Connecting the Water Supply and Drainage
Connecting The Electrical Supply
Leveling and Attaching the OLP to the Buffer
Attaching the Panels and Covers
Chapter 2: OLP Functional Analysis
Introduction
Description of OLP Boot-up Procedures
OLP Standby Mode
Idle Mode
Ready Mode
Operate Mode
The OLP Jog Function
Electronics
The LUTH Computer Board (LCB)
The LUTH Power Board (LPB)
The LUTH Motor Board (LMB)
The Agfa Terminal Board (ATB)
Sensors
OLP Racks
Temperature Control
Replenishment
Chapter 3: OLP Component Removal/Replacement
Introduction
Drive Motor
CPU-OLP
LUTH Motor Control Board
LUTH Rectifier Board (LRB)
Power Board
Circulation Pump
Developer or Fixer Replenishment Pumps
Heating Element
Wet Section Temperature Sensor
Dryer Section Temperature Sensor
Dryer Blower Motor Assembly
Dryer Heater Element
Dryer Blower
Entry Rack Assembly
Drive Belt
Drive Shaft
Chapter 4: OLP Maintenance
Introduction
Servicing
Checking Sensor Operation
Checking Operation of the LCB
Checking the Battery
Setting the Jumpers
Calibrating/Jumper Settings
LUTH Motor Control Board (LMB) 24V DC (P/N 5202Y000100)
LUTH Motor Control Board (LMB) 180V DC (P/N 5203Y4000200)
Replenishment Pumps Calibration
Troubleshooting
The Service Program
Service Program Codes
How to Use the Repair Method Tables
Appendix A: Specifications
Appendix B: Spare Parts
Appendix C: Wiring Diagrams
Index

SECTION V: CRANE
Chapter 1: Crane Mounting Instructions
Introduction
Unpacking the Crane
Crane Installation Procedures
The Mounting Plate and Boom
Mounting the Head
Chapter 2: Crane Component Removal / Replacement
Introduction
Crane Removal/Replacement Procedures
Crane On/Off Switch
Crane Motor
Crane Slack Safety Switch
Crane Cable
Appendix A: Spare Parts
Index.

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