Brother PDS-5000/PDS-6000 Service Manual and Parts List Manual

Service Manual and Parts List Manual Brother PDS-5000/PDS-6000;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Brother.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Brother photocopier.
To see what contain, please read table of contents:

CHAPTER 1) SPECIFICATIONS LIST
1. GENERAL
2. NETWORK CONNECTIVITY
3. SERVICE INFORMATION
4. PAPER
4.1 Paper Handling
4.2 Media Specifications
5. SCANNER

CHAPTER 2) ERROR INDICATIONS & TROUBLESHOOTING
1. INTRODUCTION
1.1 Precautions
1.2 Checks before Commencing Troubleshooting
2. OVERVIEW
2.1 Cross-section Drawing
2.2 Document Feed Path
2.3 Operation of Each Part
2.4 Block Diagram
3. ERROR INDICATIONS
4. TROUBLESHOOTING
4.1 Error Cause and Remedy
4.2 Troubleshooting for Document Feeding Problems
4.2.1 No document is fed
4.2.2 Multiple documents are fed
4.2.3 Document becomes jammed
4.2.4 Document becomes wrinkled
4.3 Troubleshooting for Scanned Image Defects
4.3.1 Defect examples
4.3.2 Troubleshooting according to image defect
4.4 Troubleshooting for Software Problems
4.4.1 Cannot receive data
4.5 Troubleshooting for Control Panel Problems
4.5.1 Nothing is displayed on the LCD
4.5.2 Control panel is inoperable
4.6 Troubleshooting for Other Problems
4.6.1 Cannot update firmware
4.6.2 Machine is not turned ON

CHAPTER 3) DISASSEMBLY/REASSEMBLY
1. SAFETY PRECAUTIONS
2. PACKING
3. SCREW CATALOGUE
4. SCREW TORQUE LIST
5. LUBRICATION
6. OVERVIEW OF GEARS
7. HARNESS ROUTING
8. DISASSEMBLY FLOW CHART
9. DISASSEMBLY PROCEDURE
9.1 Preparation
9.2 Paper feed roller kit (Reverse roller ASSY / Pick-up roller ASSY / Separation roller ASSY)
9.3 Reverse roller cover ASSY
9.4 Pick-up roller cover
9.5 Shaft mount ASSY
9.6 Top cover ASSY
9.7 Upper back cover
9.8 Bottom cover ASSY / Output tray ASSY
9.9 Back cover
9.10 Side cover L/R
9.11 Main PCB ASSY
9.12 Upper base ASSY
9.13 LCD PCB ASSY / Panel ASSY / LCD sheet / LCD PCB flat cable
9.14 Second side CCD glass ASSY /
Second side CCD glass spring / Second side LED light PCB ASSY
9.15 Reverse roller gear ASSY
9.16 ADF cover hook
9.17 Cover release lever
9.18 ADF cover sensor PCB / Sensor PCB flat cable
9.19 Paper detection sensor
9.20 Second side CCD unit / Second side CCD flat cable
9.21 Multi-feed sensor PCB (Transmit) /
Multi-feed sensor PCB flat cable (Transmit)
9.22 Main PCB shield
9.23 Feed drive belt S / Feed drive belt / Feed motor
9.24 First side CCD glass
9.25 Feed roller ASSY / Exit roller ASSY
9.26 Pick-up drive belt / Pick-up motor
9.27 First side LED light PCB ASSY
9.28 First side CCD unit / First side CCD flat cable
9.29 Multi-feed sensor PCB (Receive) /
Multi-feed sensor PCB flat cable (Receive)

CHAPTER 4) ADJUSTING AND UPDATING SETTINGS AS REQUIRED AFTER PARTS REPLACEMENT
1. IF YOU REPLACE THE MAIN PCB ASSY
1.1 Installing Firmware (Sub Firmware, Panel Firmware, and Main Firmware)
1.1.1 Checking firmware version
1.1.2 Installing firmware
1.2 Setting Serial Number
1.3 Setting Multi-feed Sensor Threshold
1.4 OD Adjustment (Optical Density Learning)
1.5 Checking Operation after Repair
2. IF YOU REPLACE THE MULTI-FEED SENSOR PCB
2.1 Setting Multi-feed Sensor Threshold
2.2 Checking Multi-feed Function
3. IF YOU REPLACE THE CCD UNIT OR LED PCB ASSY
3.1 OD Adjustment (Optical Density Learning)
3.2 Checking Operation after Repair

CHAPTER 5) SERVICE FUNCTIONS
CHAPTER 6) WIRING DIAGRAM
1. WIRING DIAGRAM

CHAPTER 7) PERIODICAL MAINTENANCE
1. PERIODICAL MAINTENANCE PARTS

APPENDIX 1 SERIAL NUMBERING SYSTEM
APPENDIX 2 INSTALLING ADJUSTMENT TOOLS
(OD LEARNING AND DOUBLE FEEDING)

Parts List Manual.

Brother PDS-5000 PDS-6000 PDS5000 PDS6000 PDS 5000 PDS 6000 Brother PDS-500 PDS-600 Brother PDS500 PDS600