Canon imagePRESS 1135+/1125+/1110+/1135/1125/1110 Series Service Manual

Service Manual Canon imagePRESS 1135+/1125+/1110+/1135/1125/1110 Series
This manual is in the english language, in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon.
Table of content:

SAFETY PRECAUTIONS
Laser Safety
Handling of Laser System
Turn power switch ON
Points to Note About Turning Off the Main Power Switch
Safety of Toner
About Toner
Toner on Clothing or Skin
Notes When Handling a Lithium Battery
Notes Before it Works Serving

1. PRODUCT OVERVIEW
Product Lineup
Main unit
Pickup and delivery system options
Image scanning system options
Function extension system option
Features
Product features
Service features
SITUATION Mode
Version upgrade workability up
Jam/ error code display specifications
Use of new connectors
Main unit specifications
Power supply specifications
Weight and Size
Productivity (Printing Speed)
Paper Types
External and Internal views
External View
Contents
Sectional View
Operation
Power Supply Switches
Control Panel
Additional Function Mode (Mode for User Administrator)

2. TECHNOLOGY
Basic Configuration
Functional Configuration
Controller System
Overview
Controls
Service Operation
Laser Control System
Overview
Various Controls
Work of service
Image Formation System
Overview
Various Types of Control
Servicing work
Fixing System
Overview
Various Types of Control
Servicing work
Pickup / Feed System
Overview
Pick-up Area Control/Function
Pre-registration Area Control/Function
Active Registration Area Control / Function
Pre-fixing feed Area
Buffer Delivery Area Control/Function
Duplexing Area Function/Control
Escape Area Control/Function
Servicing work
MEAP
Checking the Operating Environment
Setting Up the Network
Login to SMS
Setting the method to login to SMS
Checking Application List
Starting and Stopping a MEAP Application
Checking the Platform Information
MEAP Specifications
Checking the System Information of a MEAP Application
with SMS
Printing the System Information of a MEAP Application
Reference (Application System Information)
Installing an Application
Adding a License File
Disabling a License File (suspending a license)
Downloading/Removing an Invalidated License File
Reusable license
License for forwarding
Uninstalling an Application
Login Service
Changing Login Services
Initializing the Password
Creating a Backup for MEAP Application Area, Formatting the
Hard Disk, Restoring the MEAP Application Area with the
Backup, Using the SST (Service Support Tool)
Replacing the Hard Disk Drive
MEAP Safe Mode
Setting HTTP port for MEAP application (level 2)
Reference material
Option for exclusive individual measure
eM Controller-E1
Overview
Settings procedures
FAQ
Troubleshooting guide
Service cautions

3. PERIODICAL SERVICE
Periodical service item

4. PARTS REPLACEMENT AND CLEANING
List of Parts
List of External / Internal Cover
List of Main Unit
List of Clutch / Solenoid
List of Motor
Fan
List of Sensor
Heater / Other
Switch
PCB
External Cover
Open the Front Left Cover and the Front Right Cover
Open Front Left Cover
Removing Rear Left Cover
Removing Rear Right Cover
Removing Rear Lower Cover
Pulling out Waste Toner Case Unit
Opening Controller Box Unit
Main Unit
Removing Laser Scanner Unit
Removing Pre Exposure LED (1)
Removing Pre-Exposure LED (2)
Removing Process Unit Cover
Pulling Out Process Unit
Removing Supply Pipe Unit
Pulling Out ITB Unit
Removing Secondary Transfer Outer Unit
Removing Patch Sensor Unit
Removing Registration Unit
Removing Registration Front Guide Unit
Caution about the Disassembly of Fixing Assembly
Caution about the thermistor/thermo switch
Open Fixing Upper Unit
Open Inner Delivery Unit
Removing Fixing Main Unit
Removing Fixing Pressure Unit
Removing Fixing Roller Unit
Installing the fixing heater
Removing Pressure Roller Unit
Installing the pressure heater
Pulling Out Fixing Feed Unit
Removing Feed Belt Unit
Removing Pickup Unit
Removing Delivery Outer Cover Unit
Removing Delivery Inner Cover Unit
Removing Delivery Guide Unit (Upper)
Removing Pressure Decurler 2
Removing Pressure Decurler 3
Pulling Out Buffer Delivery Unit
Removing Buffer Delivery Upper Unit
Removing Reversal Unit
Removing Control Panel Unit
Removing Hopper Unit
Pulling Out Paper Deck
Removing Paper Deck
Removing the Deck Lifter Motor Unit
Removing Air Pickup Heater
Periodic Replacing Parts, Durable Parts, Cleaning Parts
Removing Dustproof Glass
Removing Primary Charging Assembly
Points to note when installing the Primary Charging Assembly
Removing Primary Charging Wire (right) Pad Holder
Removing Primary Charging Wire (right) Slider
Replacing Primary Charging Wire (right)
Removing Primary Charging Wire (left) Pad Holder
Removing Primary Charging Wire (left) Slider
Replacing Primary Charging Wire (left)
Removing Pre-Primary Transfer Charging Assembly
Removing Pre-Primary Transfer Charging Wire Pad Holder
Removing Pre-Primary Transfer Charging Wire Slider
Replacing Pre-Primary Transfer Charging Wire
Removing Developing Assembly
Removing Developing Sleeve Unit
Cleaning Procedure During Developing Assembly Replacement
Removing Drum Cleaning Unit
Removing Drum Cleaning Blade
Installing the drum cleaning blade
Caution When Handling Photosensitive Drum Unit
Removing Photosensitive Drum Unit
Operation after replacing the photosensitive drum unit
Cleaning Pre-Primary Transfer Exposure Unit and
Cleaning Pre-Exposure Unit
Cleaning procedure of filters
Removing Primary Transfer Roller
Removing Secondary Transfer Inner Roller
Removing ITB
ITB Secondary Transfer Inlet Upper Guide
Removing ITB Cleaning Unit
Removing ITB Cleaning Blade
Installing the ITB cleaning blade
Cleaning Procedure During ITB Replacement
Cleaning Procedure of ITB back side
Cleaning Fixing Feed Unit (2 hundred thousand sheet)
Cleaning Fixing Feed Unit (5 hundred thousand sheet)
Cleaning Duplexing Unit
Removing Secondary Transfer Outer Roller
Cleaning Pre-Registration Unit (2 hundred thousand sheet)
Cleaning Pre-Registration Unit (5 hundred thousand sheet)
Removing Fixing Web Unit
Removing Fixing Web
Removing Fixing Web Roller
Removing Fixing Roller
Removing Fixing Roller Bearing
Removing Fixing Roller Insulating Bush
Removing Fixing Roller Main Thermistor
Removing Fixing Roller Sub Thermistor
Removing Fixing Roller Thermo Switch
Removing Pressure Roller
Removing Pressure Roller Bearing
Removing Pressure Roller Insulating Bush
Remove Pressure Roller Main Thermistor
Removing Pressure Roller Sub Thermistor
Removing Pressure Roller Thermo Switch
Removing Fixing Refresh Roller
Removing External Heat Roller Unit
Removing External Heat Cleaning Roller
Removing External Heat Roller (upper), External Heat Insulating
Bushing (upper), and External Heat Bearing (upper)
Removing External Heat Roller (lower), External Heat Insulating
Bushing (lower) and External Heat Bearing (lower)
Removing External Main Thermistor (upper), External Heat Sub
Thermistor (upper), External Heat Main Thermistor (lower) and
External Heat Sub Thermistor (lower)
Removing External Heat Roller Upper/Lower Thermo Switch
Removing Fixing Roller Separation Claw
Removing Pressure Roller Separation Claw Unit
Removing Pressure Roller Separation Claw
Cleaning Fixing Assembly
Cleaning Reverse Unit
Remove Delivery Decurler Belt Unit 1
Removing Delivery Decurler Belt 1
Remove Delivery Decurler Belt Unit 2
Removing Delivery Decurler Belt 2
Cleaning Buffer Delivery Unit (2 hundred thousand sheet)
Cleaning Buffer Delivery Unit (5 hundred thousand sheet)
Removing Duplex Decurler Belt Unit
Removing Duplexing Decurler Belt
Removing Deck Separation Pad (Right) /
Deck Separation Pad (Left)
Removing Deck Pickup Solenoid
Cleaning Pickup Unit and Deck Unit
Removing the Paper Dust Cleaning Brush
Removing Fixing Ozone Filter
Removing Primary Charging Ozone Filter
Removing Fixing Toner Filter
Removing Primary Charging Toner Filter
Removing Developing Toner Filter
PCB
Removing the Main Controller PCB 1 Unit
Removing Main Controller PCB 2
Removing DC Controller PCB
Removing Hard Disc
Removing Developing High-Voltage PCB
Removing the Pickup Feed Driver PCB
Removing Primary Transfer High-voltage PCB
Removing Primary Pre-transfer Charging High-voltage PCB
Removing Primary Charging High-voltage PCB
Removing Secondary Transfer High-Voltage PCB
Removing AC driver PCB
Removing the Fixing AC Driver PCB
Removing 12V Power PCB Unit
Removing 24V Power PCB Unit
Removing 24V Power PCB
Removing 24V Power PCB1
Removing 24V Power PCB 2
Removing 24V Power PCB 3
Removing All-Night Power PCB
Removing Leakage Breaker Unit
Removing Leakage Breaker 15A
Removing Leakage Breaker 20A
Removing Registration Duplex Driver PCB
Removing Secondary Transfer Static Eliminator PCB
Removing the ITB Driver PCB
Removing Fixing High-Voltage PCB
Removing Fixing Main Driver PCB
Removing Potential Sensor PCB
Removing Developing Dirvere PCB
Removing Power Relay PCB
Removing the Deck Driver PCB
Data to be handled by SRAM(with HDD Encryption Board
The kind of data to handle

5. ADJUSTMENT
Overview
When replacing parts
Controller system
Laser control system
Imaging system
Pickup / feed system
External auxiliary system
Major adjustment
Primary charging assembly
Image location adjustment

6. TROUBLESHOOTING
Making Initial Checks
List of Initial Check Items
Test Print
Overview
Selecting Test Print TYPE
How to check test print
Troubleshooting Items
List of Troubleshooting Items
Image Faults
Random black belt / horizontal lines (halftone)
Splash on characters (coated paper)
Dark image (edge on ”13 x ”19 inch paper)
Splash (trailing edge of halftone)
Density loss due to excessive transfer (2nd side)
Mottled image (2nd-side)
Unfocused image (margin)
Separation claw trace (solid image, 1st side of 2-sided print)
Horizontal / vertical lines (due to refresh roller)
Points to note when using the pre-printed paper
Malfunction
Front cover distortion correction
Front cover tilt correction
Feeding Failure
Multiple Feeding
Remedy against 0112 Jam
Version Upgrade
Outline
Making Preparations
Formatting HDD
Downloading System Software
Uploading and Downloading Backup Data
Version Upgrade using USB

7. ERROR CODE
Overview
Outline
Location Code
Outline
Pickup Position Code
Outline
Pickup size
Outline
Error Code
Error Code Details
Jam Code
Jam Type
imagePRESS 1135+/1125+/1110+
Color Image Reader-L1 (Reader + DADF)
POD Deck-C1 / Secondary POD Deck-C1
Multi Drawer Document Insertion Unit-A1
Professional Puncher-B1 / Professional Puncher
Integration Unit-A1
High Capacity Stacker-E1
Perfect Binder-C1
Paper Folding Unit-F1
Finisher-AK1 / Saddle Finisher-AK2
Booklet Trimmer-D1 / Two-Knife Booklet Trimmer-A1
Document Insertion Unit-F1
Side Paper Deck-AF1 (Multi Drawer)
Finisher-AG1 / Saddle Finisher-AG2
Alarm Code
Alarm Code Details

8. SERVICE MODE
Overview
Points to note when using Service Mode
Service Mode Menu
Service mode item explanations
I/O information enhancement
Display of Error Code/Alarm Code description
COPIER > OPTION > BODY, Item Segmentation
Security features
Switching Screen (Level 1 < - > 2)
Language switch
Back-up of service mode
The data output of the service data print
COPIER
DISPLAY (Status Display Mode)
I / O
ADJUST (Adjustment Mode)
FUNCTION (Operation / Inspection Mode)
OPTION (Mechanical specifications Setting Mode)
TEST (Test Print Mode)
COUNTER
FEEDER
DISPLAY
ADJUST
FUNCTION
OPTION
SORTER
ADJUST
FUNCTION
OPTION
BOARD
OPTION
Situation Mode
Troubleshooting
Parts Replacement
Major Adjustment
9 Installation
How to check this installation procedure
When using the contents (parts included in the package)
Symbols in the illustration
Order to install options
Checking before installation
Checking power supply
Checking installation environment
Checking installation site
Checking installation space
Points to note at installation
Unpacking
Unpacking
Checking the contents

INSTALLATION
Installing the host machine
Before installing the host machine
Removing the toner blocking material and the package
material of fixing feed unit
Removing the transportation packing member of the process unit
Installing the developing assembly
Removing the transportation packing member of the ITB unit
Removing the packing member of the waste toner container
Removing the packing member of the deck
Installing the cleaning tool
Preparing connection of the main power supply
Initial installation Service Mode 1
Setting the toner container
Attaching the label
Moving the control panel arm
Fixing the top board
Setting paper
Setting paper size
Initial installation Service Mode 2
Checking image margin
Image position adjustment
Checking network connection
Troubleshooting of network
Other Installations
Label position
Operation when moving the machine
Card Reader-C1
Point to Note About Installation
Checking Contents
Turning OFF Host Machine
Installation Procedure
Installation Procedure used in the imageWARE Accounting
Manager (will be called as iWAM) environment
imagePRESS Printer Kit-A1
Checking Contents
Turning OFF Host Machine
Installation Procedure
Post-installation Check
To Obtain and Register License Key
Cassete Heater-32
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Procedure (Connecting to Host Machine)
Installation Procedure (Connecting to POD Deck /
Secondary POD Deck)
Reader Heater Kit-G1
Checking Contents
Turning off Host Machine
Installation Procedure
Tab Feeding Attachment-E1
Checking Contents
Installation Procedure
IPSec Board-B1/B2
Pre-installation Check
Checking Contents
Turning OFF Host Machine
Installation Procedure
Post-installation Check
Voice Guidance Kit-E1
Checking before Installation
Checking Contents
Turning OFF Host Machine
Installation Procedure
Checking after Installation
When about to Use
Expansion Bus-F1/F2
Checking Contents
Turning OFF Host Machine
Installation Procedure
System Upgrade RAM-B1
Checking Contents
Turning OFF Host Machine
Installation Procedure
Post-installation check
Removable Hard Disk Kit-AA1
Points to Note About Installation
Checking the Contents
Power OFF of the Host Machine
Installation procedure
Appendix
Service Tools
Special Tools
Solvents and Oils
General Circuit Diagram
General Circuit Diagram (1/34)
General Circuit Diagram (2/34)
General Circuit Diagram (3/34)
General Circuit Diagram (4/34)
General Circuit Diagram (5/34)
General Circuit Diagram (6/34)
General Circuit Diagram (7/34)
General Circuit Diagram (8/34)
General Circuit Diagram (9/34)
General Circuit Diagram (10/34)
General Circuit Diagram (11/34)
General Circuit Diagram (12/34)
General Circuit Diagram (13/34)
General Circuit Diagram (14/34)
General Circuit Diagram (15/34)
General Circuit Diagram (16/34)
General Circuit Diagram (17/34)
General Circuit Diagram (18/34)
General Circuit Diagram (19/34)
General Circuit Diagram (20/34)
General Circuit Diagram (21/34)
General Circuit Diagram (22/34)
General Circuit Diagram (23/34)
General Circuit Diagram (24/34)
General Circuit Diagram (25/34)
General Circuit Diagram (26/34)
General Circuit Diagram (27/34)
General Circuit Diagram (28/34)
General Circuit Diagram (29/34)
General Circuit Diagram (30/34)
General Circuit Diagram (31/34)
General Circuit Diagram (32/34)
General Circuit Diagram (33/34)
General Circuit Diagram (34/34)
General Timing Chart
General Timing Chart (1/2)
General Timing Chart (2/2)
Operator Maintenance
Outline
Operator Maintenance Mode
Maintenance
Backup Data