Canon imageCLASS MF6530 MF6550 MF6560 MF6580 MF6540 MF6590 MF6595 Service Manual and Parts List Manual

Service Manual and Parts List Manual Canon imageCLASS MF6530 MF6550 MF6560 MF6580 MF6540 MF6590 MF6595;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon imageCLASS.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon imageCLASS MF6530 MF6550 MF6560 MF6580 MF6540 MF6590 MF6595 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Content SERVICE MANUAL:
Chapter 1. IINTRODUCTION
1.1 System Construction
1.1.1 System Construction
1.2 Product Specifications
1.2.1 Names of Parts
1.2.1.1 External View (Front)
1.2.1.2 External View (Rear)
1.2.1.3 Cross-Section (Main body)
1.2.1.4 Cross Section (ADF)
1.2.2 Using the Machine
1.2.2.1 Turning On the Power Switch
1.2.2.2 When Turning Off the Main Power Switch
1.2.2.3 Control Panel
1.2.3 User Mode Items
1.2.3.1 COMMON SETTINGS
1.2.3.2 COPY SETTINGS
1.2.3.3 FAX SETTINGS
1.2.3.4 ADDRESS BOOK SET
1.2.3.5 PRINTER SETTINGS
1.2.3.6 TIMER SETTINGS
1.2.3.7 ADJUST./CLEANING
1.2.3.8 REPORT SETTINGS
1.2.3.9 SYSTEM SETTINGS
1.2.4 Maintenance by the User
1.2.4.1 User Maintenance Items
1.2.4.2 Cleaning
1.2.5 Safety
1.2.5.1 Safety of the Laser Light
1.2.5.2 Safety of Toner
1.2.5.3 CDRH Regulations
1.2.5.4 Handling the Laser Unit
1.2.5.5 Point to Note about Fire
1.2.5.6 Cautions as to the replacement and disposal of lithium battery
1.2.5.7 Storing and Handling the Cartridge Before Unpacking
1.2.5.8 Storing or Handling the Cartridge After Unpacking
1.2.6 Product Specifications
1.2.6.1 Product Specifications
1.2.6.2 ADF Specifications
1.2.6.3 Fax specifications
1.2.7 Function List
1.2.7.1 Printing Speed
1.2.7.2 Types of Paper

Chapter 2. BASIC OPERATION
2.1 Construction
2.1.1 Functional Construction
2.1.2 Functional Block Diagram
2.1.3 Image Processor PCB
2.1.4 DC Controller PCB
2.1.5 Analog Processor PCB
2.1.6 Power Supply PCB
2.1.7 Relay PCB
2.1.8 Control Panel PCB
2.1.9 Network PCB (if equipped with network functions)
2.1.10 NCU PCB (if equipped with fax functions)
2.1.11 Modular Jack PCB (if equipped with fax functions)
2.1.12 Modem PCB (if equipped with fax functions)
2.2 Basic Sequence
2.2.1 Basic Sequence

Chapter 3. ORIGINAL EXPOSURE SYSTEM
3.1 Basic Constraction
3.1.1 Specifications, Control Methods, and Functions
3.1.2 Major Components
3.2 Basic Sequence
3.2.1 Basic Sequence at Power-on
3.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original)
3.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original)
3.3 Various Control
3.3.1 Enlargement/Reduction
3.3.1.1 Magnification Change in Vertical Scan Direction
3.3.1.2 Magnification Change in Horizontal Scan Direction
3.3.2 Dirt Sensor Control
3.3.2.1 Outline
3.4 Parts Replacement Procedure
3.4.1 Copyboard Glass
3.4.1.1 Removing the Copyboard Glass
3.4.2 Analog Processor PCB
3.4.2.1 Removing the Analog Processor PCB
3.4.3 Reader Motor
3.4.3.1 Removing the Reader Motor
3.4.4 Contact Sensor
3.4.4.1 Removing the Contact Sensor
3.4.4.2 Procedure after Replacing the CS
3.4.5 Reader Home Position Sensor
3.4.5.1 Removing the Contact Sensor Home Position Sensor

Chapter 4. ORIGINAL FEEDING SYSTEM
4.1 Basic Constraction
4.1.1 Outline
4.1.2 Drive Mechanism
4.2 Basic Operation
4.2.1 Outline of Operation Mode
4.2.2 Document Size Detection
4.2.3 Paper Pickup Operation
4.2.4 Reversal Operation
4.2.5 Delivery Operation
4.3 Detection Jams
4.3.1 Outline
4.4 ADF
4.4.1 ADF
4.4.1.1 Removing the ADF
4.4.2 External Covers
4.4.2.1 Removing the Front Cover
4.4.2.2 Removing the Rear Cover
4.4.2.3 Detaching the Open/Close cover
4.4.2.4 Removing the Pickup Tray
4.4.3 Feed Frame Unit
4.4.3.1 Removing the Feed Frame Unit
4.4.4 Drive Unit
4.4.4.1 Removing the Drive Unit
4.4.5 Pick-up/Feed Roller Unit
4.4.5.1 Removing the Pickup/Feed Roller Unit
4.4.6 Pick-up Roller
4.4.6.1 Removing the Pickup Roller
4.4.7 Feed Roller
4.4.7.1 Removing the Feed Roller
4.4.8 ADF Motor
4.4.8.1 Removing the ADF Motor
4.4.9 Document Set Sensor
4.4.9.1 Removing the Document Set Sensor
4.4.10 Document Edge Sensor
4.4.10.1 Removing the document Edge Sensor
4.4.11 Registration Sensor
4.4.11.1 Removing the Registration Sensor
4.4.12 Separation Sensor
4.4.12.1 Removing the Separation Rear Sensor
4.4.13 Pick-up Solenoid
4.4.13.1 Removing the Pickup Solenoid
4.4.14 Registration Solenoid
4.4.14.1 Removing the Registration Solenoid
4.4.15 Release Solenoid
4.4.15.1 Removing the Roller Release Solenoid
4.4.16 Separation Pad
4.4.16.1 Removing the Separation Pad

Chapter 5. LASER EXPOSURE
5.1 Overview/Configuration
5.1.1 Specifications and Control Mechanism
5.1.2 Main Components
5.2 Parts Replacement Procedure
5.2.1 Laser/Scanner Unit
5.2.1.1 Removing the Laser Scanner Unit

Chapter 6. IMAGE FORMATION
6.1 Overview/Configuration
6.1.1 Specifications and Control Mechanism
6.1.2 Outline
6.2 Image Formation Process
6.2.1 Reproduction Processes
6.3 Parts Replacement Procedure
6.3.1 Transfer Charging Roller
6.3.1.1 Removing the Transfer Charging Roller

Chapter 7. PICKUP AND FEED SYSTEM
7.1 Overview/Configuration
7.1.1 Outline
7.2 Detection Jams
7.2.1 Jam Detection Outline
7.2.1.1 Outline
7.2.1.2 Types of Jams
7.3 Cassette Pickup Unit
7.3.1 Outline
7.3.2 Retry Pickup
7.3.3 Detecting the Size of Paper
7.4 Duplex Unit
7.4.1 Outline
7.5 Manual Feed Pickup Unit
7.5.1 Outline
7.5.2 Retry Pickup
7.5.3 Detecting the Size of Paper
7.6 Parts Replacement Procedure
7.6.1 Cassette Pickup Roller
7.6.1.1 Removing the Cassette Pickup Roller
7.6.2 Cassette Separation Roller
7.6.2.1 Removing the Cassette Separation Roller
7.6.3 Cassette Paper Sensor
7.6.3.1 Removing the Cassette Paper Sensor
7.6.4 Cassette Pickup Solenoid
7.6.4.1 Removing the Cassette Pickup Solenoid
7.6.5 Paper Feed Roller
7.6.5.1 Removing the Cassete Feed Roller
7.6.6 Manual Pickup Roller
7.6.6.1 Removing the Manual Pickup Roller
7.6.7 Manual Pickup Sensor
7.6.7.1 Removing the Manual Tray Sensor
7.6.8 Manual Pickup Solenoid
7.6.8.1 Removing the Manual Pickup Solenoid
7.6.9 Manual Separation Roller
7.6.9.1 Removing the Manual Separation Pad
7.6.10 Registration Roller
7.6.10.1 Removing the Registration Roller
7.6.11 Registration Sensor
7.6.11.1 Removing the Registration Sensor
7.6.12 Duplex Pick-up Solenoid
7.6.12.1 Removing the Duplex Pickup Solenoid
7.6.13 Registration Clutch
7.6.13.1 Removing the Registration Clutch
7.6.14 Main Motor
7.6.14.1 Removing the Main Motor

Chapter 8. FIXING SYSTEM
8.1 Overview/Configuration
8.1.1 Specifications, Control Mechanisms, and Functions
8.1.2 Outline
8.2 Various Control Mechanisms
8.2.1 Controlling the Temperature of the Fixing Unit
8.2.1.1 Outline
8.2.2 Controlling the Fixing Film Temperature
8.2.2.1 Controlling the Fixing Film Temperature
8.2.2.2 Target Temperatures by Mode
8.3 Protection Function
8.3.1 Outline
8.3.2 Failure Detection
8.4 Parts Replacement Procedure
8.4.1 Fixing Unit
8.4.1.1 Removing the Fixing Unit
8.4.1.2 Installing the fixing unit
8.4.2 Fixing Film Unit
8.4.2.1 Removing the Fixing Film Unit
8.4.3 Fixing Pressure Roller
8.4.3.1 Removing the Pressure Roller
8.4.4 Fixing Delivery Paper Sensor
8.4.4.1 Removing the Delivery Sensor
8.4.5 Delivery Full Sensor
8.4.5.1 Removing the Delivery Full Sensor

Chapter 9. EXTERNAL AND CONTROLS
9.1 Control Panel
9.1.1 Outline
9.2 Fan
9.2.1 Outline
9.3 Power Supply
9.3.1 Power Supply
9.3.1.1 Outline
9.3.1.2 Rated Output of the Power Supply PCB
9.3.2 Protection Function
9.3.2.1 Protective Functions
9.4 Parts Replacement Procedure
9.4.1 External Cover
9.4.1.1 Detaching the Reader Rear Cover (Small)
9.4.1.2 Detaching the Reader Rear Cover
9.4.1.3 Detaching the Rear Cover
9.4.1.4 Detaching the Reader Left Cover
9.4.1.5 Detaching the Front-left Cover
9.4.1.6 Detaching the Rear-left Cover
9.4.1.7 Detaching the Reader Right Cover
9.4.1.8 Detaching the Right Cover
9.4.1.9 Detaching the Front Cover
9.4.1.10 Detaching the Delivery Tray
9.4.2 Operation Panel Unit
9.4.2.1 Removing the Operation Panel Unit
9.4.3 Image Processor PCB
9.4.3.1 Removing the Image Processor PCB
9.4.3.2 Procedure after Replacing the Image Processor PCB
9.4.4 DC Controller PCB
9.4.4.1 Removing the DC Controller PCB
9.4.5 Powwer Supply PCB
9.4.5.1 Removing the Power Supply PCB
9.4.6 Relay PCB
9.4.6.1 Removing the Relay PCB
9.4.7 NCU PCB
9.4.7.1 Removing the NCU PCB
9.4.8 Modem PCB
9.4.8.1 Removing the Modem PCB
9.4.9 Modular Jack PCB
9.4.9.1 Removing the Modular Jack PCB
9.4.10 Network PCB
9.4.10.1 Removing the Network PCB
9.4.11 Interlock Switch
9.4.11.1 Removing the Interlock Switch
9.4.12 Fan
9.4.12.1 Removing the Heat Discharge Fan
9.4.13 Speaker
9.4.13.1 Removing the Speaker

Chapter 10. MAINTENANCE AND INSPECTION
10.1 Periodically Replaced Parts
10.1.1 Periodically Replaced Parts
10.2 Consumables
10.2.1 Durables
10.3 Periodical Service
10.3.1 Periodeical Service Items

Chapter 11. MEASUREMENT AND ADJUSTMENTS
11.1 Scanning System
11.1.1 Procedure after Replacing the CS
11.2 Fixing System
11.2.1 Adjustment of the height of the fixing unit
11.3 Electrical Adjustments
11.3.1 Procedure after Replacing the Image Processor PCB
11.3.2 Actions to Take before All Clearing (Backing up the User Data)
11.4 ADF
11.4.1 Outline
11.4.1.1 Outline
11.4.1.2 Preparing a Test Sheet for Adjustment
11.4.2 Adjusting the Mechanical System
11.4.2.1 Adjusting the Perpendicularity
11.4.3 Adjusting the Electrical System
11.4.3.1 Adjusting the Magnification
11.4.3.2 Adjusting the Horizontal Registration
11.4.3.3 Leading edge registration adjustment

Chapter 12. CORRECTING FAULTY IMAGES
12.1 Initial Checkup
12.1.1 Site Environment
12.1.2 Checking the Paper
12.1.3 Checking the Placement of Paper
12.1.4 Checking the Durables
12.1.5 Checking the Units and Functional Systems
12.1.6 Others
12.2 Outline of Electrical Components
12.2.1 Clutch/Solenoid/Motor/Fan
12.2.1.1 List of Clutches/Solenoids/Motors/Fans
12.2.2 Sensor/Switch
12.2.2.1 List of Sensors
12.2.3 Others
12.2.3.1 List of Lamps, Heaters, and Others

Chapter 13. ERROR CODE
13.1 Error Code
13.1.1 List of Error Codes
13.2 Jam Code
13.2.1 Jam Codes (Main body)
13.2.2 Jam Codes (ADF)
13.3 Fax Error Codes
13.3.1 Outline
13.3.1.1 Error Code Outline
13.3.2 User Error Code
13.3.2.1 User Error Code
13.3.3 Service Error Code
13.3.3.1 Service Error Code

Chapter 14. SERVICE MODE
14.1 Outline
14.1.1 Outline of Service Mode
14.1.2 Using the Mode
14.2 Default Settings
14.2.1 Service Mode Menus
14.3 Service Soft Switch Settings (SSSW)
14.3.1 Outline
14.3.1.1 Bit Switch Composition
14.3.2 SSSW-SW01:
14.3.2.1 List of Functions
14.3.2.2 Detailed Discussions of Bit 0
14.3.3 SSSW-SW03
14.3.3.1 List of Functions
14.3.3.2 Detailed Discussions of Bit 7
14.3.4 SSSW-SW04
14.3.4.1 List of Functions
14.3.4.2 Detailed Discussions of Bit 2
14.3.4.3 Detailed Discussions of Bit 3
14.3.4.4 Detailed Discussions of Bit 4
14.3.4.5 Detailed Discussions of Bit 6
14.3.4.6 Detailed Discussions of Bit 7
14.3.5 SSSW-SW05
14.3.5.1 List of Functions
14.3.5.2 Detailed Discussions of Bit 1
14.3.5.3 Detailed Discussions of Bit 2
14.3.6 SSSW-SW12
14.3.6.1 List of Functions
14.3.7 SSSW-SW13
14.3.7.1 List of Functions
14.3.7.2 Detailed Discussions of Bit 2
14.3.8 SSSW-SW14
14.3.8.1 List of Functions
14.3.8.2 Detailed Discussions of Bit 2
14.3.8.3 Detailed Discussions of Bit 4
14.3.9 SSSW-SW28
14.3.9.1 List of Functions
14.3.9.2 Detailed Discussions of Bit 0
14.3.9.3 Detailed Discussions of Bit 1
14.3.9.4 Detailed Discussions of Bit 2
14.3.9.5 Detailed Discussions of Bit 3
14.3.9.6 Detailed Discussions of Bit 4
14.3.9.7 Detailed Discussions of Bit 5
14.3.10 SSSW-SW30
14.3.10.1 List of Functions
14.3.10.2 Detailed Discussions of Bit 5
14.4 Menu Switch Settings (MENU)
14.4.1 Menu Switch Composition
14.4.2
14.4.3
14.4.4
14.4.5
14.4.6
14.4.7
14.5 Numeric Parameter Settings (NUMERIC Param.)
14.5.1 Numerical Parameter Composition
14.5.2
14.5.3
14.5.4
14.5.5
14.5.6
14.5.7
14.5.8
14.5.9
14.5.10
14.5.11
14.5.12
14.5.13
14.5.14
14.5.15
14.6 Scanner Function Settings (SCANNER)
14.6.1 Numeric Parameter Functional configuration
14.6.2
14.6.3
14.6.4
14.6.5
14.6.6
14.6.7
14.6.8
14.6.9 14-
14.6.10
14.6.11
14.6.12
14.6.13
14.6.14
14.6.15
14.6.16
14.6.17
14.6.18
14.6.19
14.6.20
14.7 Printer Function Settings (PRINTER)
14.7.1 Service Soft Switch Settings (SSSW)
14.7.1.1 SSSW-SW05
14.7.1.2 SSSW-SW14
14.7.1.3 SSSW-SW15
14.7.2 Numeric Parameter Settings (NUMERIC Param.)
14.7.2.1 Numeric Parameter Functional configuration
14.7.2.2
14.7.2.3
14.7.2.4
14.7.2.5
14.7.2.6
14.7.2.7
14.7.2.8
14.7.2.9
14.7.2.10
14.7.2.11
14.7.2.12
14.7.2.13
14.7.2.14
14.7.2.15
14.7.2.16
14.8 Counter Indication (COUNTER)
14.8.1 Counters
14.8.2 Clearing Counters
14.9 Report Output (REPORT)
14.9.1 Report Output
14.9.2 System Data List
14.9.3 System Dump List
14.9.4 Counter List
14.9.5 Error Log List
14.9.6 Spec List
14.9.7 Service Label
14.10 Download (DOWNLOAD)
14.10.1 Download
14.11 Data Initialization Mode (CLEAR)
14.11.1 Clear
14.12 ROM Management (ROM)
14.12.1 ROM display
14.13 Test Mode (TEST)
14.13.1 Overview
14.13.1.1 Outline
14.13.1.2 Test Mode Menu List
14.13.2 DRAM Test
14.13.2.1 D-RAM Test
14.13.3 Scan Test
14.13.3.1 Scan Test ((2) SCAN TEST)
14.13.4 Print Test
14.13.4.1 Print Test ((3) PRINT TEST)
14.13.5 Modem Test
14.13.5.1 MODEM Test ((4) MODEM TEST)
14.13.6 Faculty Test
14.13.6.1 FUNCTION TEST
14.13.7 Cleaning Mode
14.13.7.1 Roller cleaning mode ((0) ROLLER CLEAN)

Chapter 15. UPGRADING
15.1 Outline
15.1.1 Overview of Upgrade
15.1.2 Overview of Service Support Tool
15.2 Making Preparations
15.2.1 Registering the System Software
15.2.2 Connection
15.3 Downloading System Software
15.3.1 Downloading the System Software
15.3.1.1 Downloading Procedure
15.3.2 Downloading the Boot Software
15.3.2.1 Downloading Procedure
15.3.3.1 Downloading the PCL Software

Chapter 16. SERVICE TOOLS
16.1 Service Tools
16.1.1 Special Tools

APPENDIX
1. General Timing Chart
ADF
Reader Unit
Printer
2. General Circuit Diagram
General Circuit Diagram

———————

Content PARTS LIST:
ASSEMBLY LOCATION DIAGRAM
OPTION PARTS CATALOG LIST
PACKAGE COMPONENTS
EXTERNAL COVERS, PANELS, ETC
INTERNAL COMPONENTS 1 (OLD TYPE)
INTERNAL COMPONENTS 1 (NEW TYPE)
INTERNAL COMPONENTS 2
CONTROL PANEL ASSEMBLY
LEFT DOOR ASSEMBLY
ADF ASSEMBLY
DOCUMENT TRAY ASSEMBLY
OPEN/CLOSE PANEL ASSEMBLY
PAPER FEED ASSEMBLY (OLD TYPE)
PAPER FEED ASSEMBLY (NEW TYPE BELT DRIVE)
READER ASSEMBLY
MAIN DRIVE ASSEMBLY
REVERSE DRIVE ASSEMBLY
CASSETTE (EXCEPT CN)
CASSETTE (CN ONLY)
PAPER PICK-UP ASSEMBLY
MULTI PAPER PICK-UP TRAY ASSEMBLY
REGISTRATION ASSEMBLY (OLD TYPE)
REGISTRATION ASSEMBLY (NEW TYPE)
LASER SCANNER ASSEMBLY
FIXING ASSEMBLY
PCB ASSEMBLY
IMAGE PROCESSOR PCB ASSEMBLY
CASSETTE

Number of pages: 316.