Service Manual and Parts List Manual Canon imageRUNNER Advance Series III C5560 C5560i C5550 C5550i C5540 C5540i C5535 C5535i;
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To see what contain, please read table of contents:
Safety Precautions
Laser
Laser Safety
Handling of Laser System
Power Supply / Lithium Battery
Turn power switch ON
Power Supply
Notes When Handling a Lithium Battery
Toner Safety
About Toner
Handling Adhered Toner
Notes on works
Notes Before it Works Serving
Points to Note at Cleaning
Notes on Assembly/Disassembly
1. PRODUCT OVERVIEW
Product Lineup
Host machine
Pickup/Delivery System Options
Image Reading System Options
Function Expansion System Options
Specifications
Product Specifications
Fax Specifications
Weight and Size
Productivity
Paper type
Parts Name
External View
Cross Section View
Control Panel
2. TECHNOLOGY
Basic Configuration
Functional Configuration
Original Exposure System
Overview
Magnification Ratio
Original Size Detection
Dust Detection Control
Image Processing
Color displacement correction processing in vertical scanning direction
Outline of Electric Circuits
Scanner Unit
Pickup Feed System
Fan
Power Supply Assembly
Controller System
Specifications / Configuration
Motion Sensor
Shutdown Sequence
Startup Sequence
Laser Exposure System
Overview
Laser ON/OFF Control
Horizontal Scanning Synchronization Control
Vertical Scanning Synchronization Control
APC (Auto Power Control)
Laser Scanner Motor Control
BD Correction Control
Laser Shutter Control
Image Skew Correction Control
Image Formation System
Overview
Charging Control
Developing Control
Primary Transfer Control
Secondary Transfer Control
Pre-exposure Control
Image Stabilization Control
Toner Supply Control
Waste Toner Feed Control
Other Controls
Fixing System
Overview
Overview of Fixing Temperature Control
Standby temperature control
Print temperature control
Down Sequence Control
Fixing Film Edge Cooling Control
Film Unit Engagement/Disengagement Control
Fixing Unit Detection
Detection of New Fixing Film Unit
Protection function
Pickup Feed System
Overview
Cassette Pickup Assembly
Multi-purpose Tray Pickup Assembly
Fixing/Registration Assembly
Duplex / Delivery Assembly
Jam Detection
External Auxiliary System
Software Counter Control
Fan Control
Environment Heater Control
Power supply
Power-saving Function
Quick Startup
3. PERIODICAL SERVICE
Consumable Parts List
Host machine
Cassette Feeding Unit-AM1
High Capacity Casette Feeding Unit-A1
Paper Deck Unit-F1
Booklet Finisher-Y1
Staple Finisher-Y1
Inner Finisher-H1
Cleaning/Check/Adjustment Locations
4. PARTS REPLACEMENT AND CLEANING
Preface
Outline
List of Parts
List of Cover
List of Electrical Parts
Original Exposure System
Removing the ADF Pre-separation Unit / ADF Separation Roller
Removing the ADF Pickup Roller Unit
Removing the ADF Pickup Roller and the ADF Feed Roller
Installing the ADF Pickup Roller Unit
Removing the ADF
Installing the White Plate
Removing the ADF Scanner Unit
Cleaning the Paper Back Reading Glass
Removing the Rear Cover
Cleaning the Lead Roller 1/2/3
Removing the ADF Driver PCB
Removing the Reader Controller PCB
Cleaning the Reader Scanner Unit Scanner Mirror
Removing the Reader Scanner Unit
Main Controller System
Removing the HDD
Removing the Main Controller PCB
Removing the Riser PCB
Opening the Controller Box
Removing the DC Controller PCB
Removing the Primary Transfer/Bk Developing Charging High-Voltage Unit
Removing the Rear Lower Cover
Removing the Power Supply Unit (12 V/24 V)
Removing the Feed/Drum Driver PCB
Removing the Relay PCB
Removing the Secondary Transfer High Voltage Unit
Removing the AC Driver PCB
Removing the Control Panel
Removing the Control Panel CPU PCB
Removing the Touch Panel, LCD Unit, and the Control Panel Key Switch PCB
Removing the Developing High-Voltage PCB (YMC)/Charging High-Voltage PCB (YMC)
Removing the Drum Contact PCB
Removing the Front Driver PCB
Laser Control System
Cleaning the Dustproof Glass
Removing the Dustproof Glass Cleaning Pad
Removing the Laser Scanner Unit
Image Formation System
Removing the Toner Filter
Removing the ITB Unit
Cleaning the Registration Patch Sensor
Removing the Registration Patch Sensor (Front), (Middle), (Rear)
Removing the ITB Cleaning Unit
Removing the ITB Cleaning Blade Unit
Installing the ITB Cleaning Blade Unit
Removing the ITB
Installing the ITB
Removing the Primary Transfer Roller (Bk)
Removing the Primary Transfer Roller (C, M, Y)
Removing the Secondary Transfer Inner Roller
Removing the Waste Toner Container
Pulling out the Process Unit
Removing the Process Unit
Installing the Process Unit
Removing the Drum Unit
Installing the Drum Unit
Removing the Developing Unit
Installing a New Developing Unit
Removing the Waste Toner Feed Unit
Removing the Secondary Transfer Roller/Secondary Transfer Separation Guide Unit
Installing the Secondary Transfer Roller/Secondary Transfer Separation Guide Unit
Removing the Main Drive Unit
Removing the Toner Container Front Inner Cover
Removing the Hopper Unit (M)
Removing the Hopper Unit (Y)
Removing the Hopper Unit (C)
Removing the Hopper Unit (Bk)
Fixing System
Removing the Fixing Unit
Removing the Film Unit
Cleaning the Fixing Shutter Cover
Cleaning the Fixing Separation Guide
Cleaning the Fixing Inlet Guide
Removing the Pressure Roller and Pressure Roller Bearing
Removing the 27T Gear
Pickup Feed System
Cleaning the Secondary Transfer Guide
Cleaning the Feed Contact Guide
Cleaning the Registration Roller
Cleaning the Pre-registration Guide Unit
Cleaning the Registration Sensor
Cleaning the Between-Cassette 1/2 Sensor
Cleaning the Fixing Delivery Guide
Cleaning the Cassette 1 Pullout Sensor
Cleaning the Cassette 2 Pullout Sensor
Cleaning the Cassette 1 Pickup Nip Sensor
Cleaning the Cassette 2 Pickup Nip Sensor
Cleaning the Fixing Rear Roller
Cleaning the Fixing Delivery Roller
Removing the Duplex Feed Upper Rollers
Removing the Duplex Feed Lower Roller
Cleaning the Second/Third Delivery Roller, Roller and First, Second, and Third Delivery Rollers
Removing the Right Rear Cover 1
Removing the Right Front Upper Cover Unit
Removing the Reverse Backend Guide and Inner Output Cover
Removing the Second/Third Delivery Unit
Removing the First Delivery Unit
Removing the Duplex Unit
Removing the Multi-purpose Tray/Feed/Separation Roller
Removing the Pickup/Delivery/Separation Roller (Cassette 1/2)
Removing the Right Door
Removing the Cassette 1/2 Pickup Unit
Removing the Transparency Registration Sensor/Registration Sensor
5. ADJUSTMENT
Pickup Feed System
Image Position Adjustment
Geometric Characteristics Adjustment
Original Exposure System
Reader Assembly
ADF
Image Formation System
ITB Alignment Adjustment
Actions at Parts Replacement
MP Pickup Tray Unit
DC Controller PCB
Hard Disc
Control Panel Unit
Laser Scanner Unit
ITB Unit
ITB
Secondary Transfer Inner Roller
Secondary Transfer Roller
Drum Unit
Developing Unit
Patch Sensor
Reader Controller PCB
Scanner Unit (Paper Front)
Scanner Unit (Paper Back)
Copyboard Glass
6. TROUBLESHOOTING
Initial Check
Test Print
Overview
How to use the test print
Troubleshooting Items
Fixing Wrinkle/Jams Caused by Deterioration in the Rib of the Fixing Inlet Guide
Display of “Non-Canon Product” Message
Forcible stop of paper feed
Remedies to be performed when E602-xxxx or E614-xxxx error is displayed
Debug Log
Function Overview
Saving and Collecting Debug Logs
Service Mode Relating to Debug Logs
7. ERROR/JAM/ALARM
Overview
Error code notation
Location Code
Pickup Position Code
Pickup size
Points to Note When Clearing MN-CON
Points to Note When Clearing HDD
Error Code
Error Code Details
Error Code (FAX)
How to View Fax Error Codes
User error codes
Service Error Code
Alarm Code
Alarm Code Details
Jam Code
Jam Type
Jam screen display specification
Main Unit
ADF/ Reader
Cassette Feeding Unit-AM1
High Capacity Cassette Feeding Unit-A1
Paper Deck Unit-F1
Inner Finisher-H1
Staple Finisher-Y1/ Booklet Finisher-Y1
2/4 Hole Puncher Unit-A1
Inner 2/4 Hole Puncher-B1
Buffer Pass Unit-L1
8. SERVICE MODE
Overview
Basic Operations
SITUATION Mode
Security Support
Position to Affix the Service Label
Output of Service Print Data
COPIER (Service mode for printer)
DISPLAY (State display mode)
I/O
ADJUST (Adjustment mode)
FUNCTION (Operation / inspection mode)
OPTION (Specification setting mode)
TEST (Print test mode)
COUNTER (Counter mode)
FEEDER (ADF service mode)
DISPLAY (State display mode)
ADJUST (Adjustment mode)
FUNCTION (Operation / inspection mode)
OPTION (Specification setting mode)
SORTER (Service mode for delivery options)
ADJUST (Adjustment mode)
FUNCTION (Operation / inspection mode)
OPTION (Specification setting mode)
BOARD (Option board setting mode)
OPTION (Specification setting mode)
FAX (Serivce Mode for FAX)
Overview
Setting of Bit Switch (SSSW)
Setting of Menu Switch (MENU)
Setting of Numeric Parameter (NUMERIC Param.)
Setting of Destination (TYPE)
Setting of Printer Functions (PRINTER)
IPFAX Setting
Initialization of Set Value (CLEAR)
Test Mode (TEST)
Service Report (REPORT)
9. INSTALLATION
How to Utilize This Installation Procedure
Symbols
Checking before Installation
Points to Note at Installation
Checking Power Supply
Checking the Installation Environment
Points to Note before Installation
Points to Note When Moving This Host Machine
Checking Installation Space
Combination Table of Accessory Installation
Host Machine Installation Procedure
Installation of Host Machine
Unpacking
Checking the Contents
Removing the Packaging Materials
Installing the Scanner
Installing the Drum Unit
Setting the Environment Heater Switch
Installing IC Card Reader (EUR Only)
Setting the Cassette
Installing the Filter (Duct Model for EUR Only)
Installing the Cleaning Tool
Securing the Host Machine
Turning the Main Power ON / Setting the Toner Container
Host Machine Settings (Starting Setup Guide)
Registration of Installation Date Information
Other Installations
Checking the K paper settings (CHINA Only)
Installing the Envelope Attachment A
Installing the Envelope Attachment B
Checking after the Installation
Auto Adjust Gradation (Full Adjustment)
Auto Correct color Tone Settings (Register Correction Pattern)
Execute the ITB Equilibrium Position Detection
Adjusting Image Position
Checking Network Connection
Troubleshooting of Network
Operation when using uniFLOW Online
When Relocating the Machine
Printer Cover-J1
Points to Note before Installation
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Operation Check
Platen Cover Type W
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Reader Heater Unit-J3
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Paper Deck Heater Unit-C1
Checking the Contents
Essential Items to Be Performed Before Installation
Installation Procedure
Checking after Installation
Inner 2-Way Tray-J1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Settings after Installation
Copy Tray-J2
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Preparation before Installation
Installation Procedure
Settings after installation
Utility Tray-B1
Points to Note when Installing
Checking the Contents
Installation Outline Drawing
Installation Procedure
When Installing the USB Keyboard
Copy Card Reader-F1
Points to Note when Installing
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Checking after Installation
Serial Interface Kit-K3, Copy Control Interface Kit-A1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Document Scan Lock Kit-B2
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Checking after Installation
Voice Operation Kit-D1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Checking after Installation
Operation Check
Voice Guidance Kit-G1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Checking after Installation
Operation Check
IC Card Reader Box-C1
Points to Note when Installing
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Connection Kit-A1 for Bluetooth LE
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Setting after Installation
NFC Kit-C1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation procedure
Setting after Installation
Stamp Unit-B1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Essential Items to Be Performed Before Installation
Installation Procedure
Operation Check
HDD-related Option
Pre-checks
Removing the HDD (Preparation)
[TYPE-1] Option HDD (1TB)
[TYPE-2] Removable HDD Kit
[TYPE-3] Option HDD (1TB) + Removable HDD Kit
[TYPE-4] Standard HDD + Option HDD (250GB) + HDD Mirroring Kit
[TYPE-5] Standard HDD + Option HDD (250GB) + Removable HDD Kit + HDD Mirroring Kit
[TYPE-6] 2 Option HDDs (1TB) + HDD Mirroring Kit
[TYPE-7] 2 Option HDDs (1TB) + Removable HDD Kit + HDD Mirroring Kit
Cassette Heater Unit
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents (Cassette Heater Unit-41)
Checking the Parts to be Installed
Installation Procedure
Super G3 FAX Board-AS1
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 FAX Board-AS2
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 2nd Line Fax Board-AS1
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 2nd Line Fax Board-AS2
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 3rd/4th Line Fax Board-AS1
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
Super G3 3rd4th Line Fax Board-AS2
Product Name
Points to Note at Installation
Essential Items to Be Performed Before Installation
Installation Outline Drawing
Checking the Contents
Installation Procedure
Checking the Operation
APPENDICES
Service Tools
List of Special Tools
Solvent/Oil List
General Circuit Diagram
Main Unit General Circuit Diagram
Control Panel Unit General Circuit Diagram
ADF/Reader General Circuit Diagram
Software Counter Specifications
Removal
Overview
Work Procedure
Target PCBs of Automatic Update
List of Service Modes That Can Be Restored
& Parts List Manual
Canon imageRUNNER Advance ir-ADV iRA iradv Series III C5560 C5560i C5550 C5550i C5540 C5540i C5535 C5535i iRAC5560 iRAC5560i iRAC5550 iRAC5550i iRAC5540 iRAC5540i iRAC5535 iRAC5535i