Canon iR2530 iR2525 iR2520 Series Service Manual

Service Manual Canon imageRUNNER 2530 imageRUNNER 2525 imageRUNNER 2520 Series, Revision 9.0, 2015
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon imageRUNNER Series copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon iR2530 iR2525 iR2520 Series photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

SAFETY PRECAUTIONS
Laser Safety
Handling of Laser System
Turn Power Switch ON
Power Supply
Safety of Toner
About Toner
Toner on Clothing or Skin
Notes When Handling a Lithium Battery
Notes Before Servicing
Points to Note at Cleaning
Notes On Assembly/Disassembly
Notes on Assembly / Disassembly

1. PRODUCT OVERVIEW
Product Lineup
Host machine
Option
Features
Product feature
Specifications
Specifications
Power consumption
Weight / Size
Productivity (Print speed)
Paper type
Name of Parts
External View
Cross Sectional View (550-sheet 1st cassete model)
Cross Sectional View (250-sheet 1st cassette model)
Operation
Power Switch
Control Panel

2. TECHNICAL EXPLANATION
Basic Configuration
Functional Configuration
Basic Sequence
Original Exposure System
Overview
Controls
Controller System
Overview
Controls
Contents
Laser Exposure System
Overview
Controls
Image Formation System
Overview
Controls
Fixing System
Overview
Controls
Pickup/Feed System
Overview
Controls
Embedded RDS
Product Overview
E-RDS Setup
FAQ
Troubleshooting
Service cautions

3. PERIODICAL SERVICE
Consumable Parts and Cleaning Parts
Cleaning Parts

4. DISASSEMBLY/ASSEMBLY
List of Parts
List of Covers
List of Main Units / Parts
List of Clutches/Solenoids
List of Motors
List of Fans
List of Switches
List of Lamp,Heater,Others
List of Sensors
List of PCBs
External / Internal Cover
Removing the Reader Left Cover
Removing the Reader Front Cover
Removing the Support Cover
Removing the Delivery Tray
Removing the Front Cover
Removing the Lower Left Cover
Removing the Left Cover
Removing the Inside Base Cover
Installing the Inside Base Cover
Removing the Left Rear Cover
Removing the Toner Supply Cover
Removing the Reader Right Cover
Removing the Platen Glass
Removing the Reader Rear Cover
Removing the Rear Cover (Right)
Removing the Rear Cover (Left)
Removing the Rear Right Cover (Upper)
Removing the Rear Right Cover (Lower)
Removing the Lower Rear Cover
Removing the Cassette 2 Rear Cover
Main Unit
Removing the Right Cover Assembly
Removing the Cassette Pickup Assembly (550-sheet 1st Cassette Model)
Removing the Cassette Pickup Assembly 1 (250-sheet 1st cassette Model)
Removing the Cassette Pickup Assembly 2 (250-sheet 1st cassette Model)
Removing the Laser Scanner Unit
Removing the Toner Supply Assembly
Removing the CIS Unit
Removing the Platen Glass
Removing the ADF Scan Glass
Removing the Control Panel Assembly
Removing the Multi Pickup Assembly
Periodic Replacing Parts,Durable Parts,Cleaning Parts
Removing the Transfer Roller
Removing the Separation Static Charge Eliminator
Removing the Waste Toner Container
Removing the Drum Unit
Removing the Developing Assembly
Removing the Manual Feed Pickup Roller
Removing the Manual Feed Separation Pad
Removing the Fixing Unit
Removing the Cassette Pickup Roller (250-sheet 1st cassette Model)
Removing the Roller Cassette Separation Pad(250-sheet 1st cassette Model)
Removing the Cassette Pickup Roller (550-sheet 1st cassette Model)
Removing the Cassette Feed Roller (550-sheet 1st cassette Model)
Removing the Cassette Separation Roller (550-sheet 1st cassette Model)
Removing the Idler Gear (Only for 550-sheet 1st cassette Model for China)
Clutch / Solenoid
Removing the Clutch (CL1/CL2/CL3/CL4)
Removing the No. 1 Delivery Reversal Solenoid (SL3)
Motor
Removing the Main Motor (M1)
Removing the Fixing Motor (M2)
Removing the Cassette 1 Pickup Motor (M3)
Removing the Reversal Motor (M10)
Removing the Scanner Motor (M31)
Fan
Removing the Power Supply Cooling Fan (FAN6)
Switch
Removing the Front Door Switch (SW2)
Removing the Cassette Size Detection Switch (SW6/ SW7)
Lamp,Heater,others
Removing the Fixing Film Unit
Removing the Pressure Roller
PCB
Removing the Main Controller PCB
Removing the Reader Relay PCB
Removing the Power Supply PCB
Removing the DC Controller PCB
Removing the HVT PCB
Removing the Option Power Supply PCB
Removing the Heater PCB
Removing the RAM PCB

5. ADJUSTMENT
Overview
Adjustment when replacing parts
Image position adjustment
Basic Adjustment
Image position adjustment
Adjustment when Replacing the Parts
Original Exposure
Main Controller
Laser Exposure System

6. TROUBLESHOOTING
Initial Check
Initial check items list
Test Print
Overview
Select the test print TYPE
Troubleshooting Items
Troubleshooting items list
Image Faults
Version Upgrade
Overview
Procedure
Service Call Request Function

7. ERROR/JAM/ALARM
Outline
Error Code
Error Code Details
FAX Error Code
Jam Code
Main Unit
DADF-AB1
Inner Finisher-B1
Alarm Code
Alarm Code Details

8. SERVICE MODE
Overview
Outline of Service Mode
Using the Mode
Setting of Bit Switch
Back-Up
Service Label
Details of Service Mode
#SSSW
#MENU
#NUMERIC
#SCAN
#PRINT
#NETWORK
#CODEC
#SYSTEM
#ACC
#COUNTER
#LMS
#E-RDS
#REPORT
#DOWNLOAD
#CLEAR
#DISPLAY
#ROM
#TEST MODE
Remote UI Service Mode
Function Overview
How to Use
Report Display Function

9. INSTALLATION
How to check this Installation Procedure
Illustrations Used in This Procedure
Symbols in the Illustration
Checking before Installation
Checking Power Supply
Checking the Installation Environment
Checking Installation Space
Points to Make Before Installation
Option Installation Sequence
Unpacking
Unpacking the Machine and Removing the Packaging Materials
Checking the Contents
Installation Procedure
Installing the Toner Bottle
Installing the Drum Unit
Installing Trays
Setting the Cassettes
Installing Other Parts
Connecting the Cord
Initial Settings (Start Setup Guide)
Checking the Print Image
Setting the Cassette Heater (if equipping with the cassette heater)
Document Tray-J1
Points to Note before Installation
Checking the Contents
Installation Procedure
Card Reader-F1
Checking the Contents
Checking before Installation
Installation Procedure
Registering the Card IDs
Serial Interface Kit-J2
Checking before Installation
Checking the Contents
Installation Procedure
Copy Control Interface Cable-A1
Checking before Installation
Checking the Contents
Installation Procedure
System Upgrade RAM-C1
Checking before Installation
Checking the Contents
Installation Procedure
Cst Heater Kit-J1
Checking Before Installation
Checking the Contents
Installation Procedure
Checking after Installation
Reader Heater Unit
Checking Before Installation
Checking the Contents (For 230V)
Checking the Parts to be Installed (For 120V)
Installation Procedure
Checking after Installation
Cassette Heater Unit-37
Checking Before Installation
Checking the Contents
Installation Procedure
Checking after Installation
Drum Heater-C1
Checking before Installation
Checking the Contents
Installation Procedure
Checking after Installation

APPENDICES
Service Tools
Special Tools
Oils and Solvents
General Circuit Diagram
General Circuit Diagram (550-sheet 1st cassette type)
General Circuit Diagram (250-sheet 1st cassette type)

Number of pages: 402.