Canon iR Advance 8505i iR Advance 8595i iR Advance 8585i Service Manual

Service Manual Canon imageRUNNER Advance 8505i imageRUNNER Advance 8595i imageRUNNER Advance 8585i;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon imageRUNNER Advance copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon iR Advance 8505i iR Advance 8595i iR Advance 8585i photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

SAFETY PRECAUTIONS
Laser Safety
Handling of Laser System
Turn power switch ON
Safety of Toner
About Toner
Toner on Clothing or Skin
Notes When Handling a Lithium Battery
Notes Before it Works Serving
Points to Note at Cleaning
Notes On Assembly/Disassembly

1. PRODUCT OVERVIEW
Product Lineup
Main Body
Pickup/Delivery System Option
Scanning System Options
Function Expansion System Options
Features
Product Features
Service Features
Specifications
Product Specifications
Power Supply Specifications
Weight and Size
Productivity (Print Speed)
Paper Type
External View
External Cover
Cross-Section View
Operation
Power Switch
Control Panel

2. TECHNICAL EXPLANATION (Device)
Basic Configuration
Functional Configuration
Basic Sequence
Original Exposure/Feed System
Overview
Basic configuration
Controls
Main Controller
Overview
Boot Sequence
Shutdown Sequence
Motion Sensor
Laser Exposure System
Overview
Controls
Image Formation System
Overview
Controls
Fixing System
Overview
Controls
Pickup/Feed System
Overview
Controls
External Auxiliary System
Overview
Controls

3. TECHNICAL EXPLANATION (System)
Overview of System Management
Authentication
Login Services
Management of the Authentication Method
Management of Users
Related Service Mode
Security Function
Hard Disk Security
Security Function (Encryption Key, Certificate and Protection of Password)
Security Policy Function
Restrict Service Representative Access Function
Firmware Management
Overview
Update Using Updater (CDS)
Version Upgrade via SST
Version Upgrade using USB Memory Storage Device
Related Service mode
Management of System Options
Overview
Registration of System Options
Disabling and then Transferring the System Options
MEAP Application Managemet
About SMS
Settign Procedure
Maintenance
Troubleshooting
Backup/Restoration
Overview
Procedure Using [Import/Export All] in the [Settings/Registration] Menu
Backup/Restoration Procedure Using Service Mode (BACKUP/RESTORE)
Backup/Restoration Using Service Mode
Backup and Restoration Using Download Mode
Monitoring Function
Product Overview
Limitations
E-RDS Setup
Maintenance
Error message list

4. PERIODICAL SERVICE
Periodically Replaced Parts
DADF
Reader
Printer
Consumable Parts
DADF
Reader
Printer
Periodical Servicing
DADF
Reader
Printer

5. DISASSEMBLY/ASSEMBLY
List of Parts
List of External / Internal Cover
List of Main Unit
Periodic Replacing Parts,Durable Parts,Cleaning Parts
List of Electrical Parts
Connector List
Original Exposure and Feed System
Removing from the Connection Equipment(DADF)
Main Unit (DADF)
External Auxiliary System (DADF)
Consumable parts for periodical replacement and locations for cleaning (DADF)
Removing from the Connection Equipment(Reader)
Main Unit(Reader)
Periodical Consumable Parts/Locations for Periodical Cleaning (Reader)
Main Controller
Removing the HDD
Removing Main Controller PCB 1
Removing Main Controller PCB 2
Removing the Control Panel CPU PCB(Flat Control Panel Unit)
Removing the Touch Panel(Flat Control Panel Unit)
Removing the Control Panel CPU PCB(Upright Control Panel Unit)
Removing the LCD Unit (Upright Control Panel Unit)
Laser Exposure System
Removing the Laser Scanner Unit
Cleaning the Dust Collecting Glass
Image Formation System
Removing the Primary Charging Assembly
Removing the Primary Charging Wire Cleaner, Cleaner Holder (Right/Left)
Replacing the Primary Charging Assembly Grid Wire
Replacing the Primary Charging Wire
Cleaning the Primary Charging Assembly Grid Wire
Removing the Pre-transfer Charging Assembly
Removing the Pre-transfer Charging Wire Cleaner, Cleaner Holder
Replacing the Pre-transfer Charging Wire
Cleaning the Pre-transfer Charging Wire
Removing the Process Unit
Cleaning the Process Unit
Removing the Drum Cleaning Unit
Removing the Drum Cleaning Blade
Cleaning the Drum Cleaning Unit
Replacing the Pre-exposure Plastic Film
Removing the Drum Unit
Removing the Photosensitive Drum
Cleaning Photosensitive Drum
Cleaning the Drum edges
Removing the Cleaner Separation Claw
Removing the Side Seal
Removing the Developing Assembly
Cleaning the Developing Assembly
Removing the ETB Unit
Removing the ETB
Cleaning the ETB
Removing the Transfer Roller
Removing the ETB Cleaning Blade
Removing the ETB Brush Roller
Removing the Waste Toner Container
Removing the Drum Heater
Removing the Primary Charging Shutter Unit
Removing the Pre-transfer Charging Assembly Shutter Unit
Removing the Patch Sensor
Removing the Drum Brush Roller
Removing the ETB Drive Unit
Removing the Transfer Cleaning Unit
Removing the Post-transfer Static Eliminator
Removing the Toner Receptacle Tray
Removing the Hopper Unit
Removing the Buffer Unit
Removing the Potential Control PCB Unit
Removing the Waste Toner Feed Unit
Removing the Drum Drive Unit
Removing the Developing Drive Unit
Fixing System
Removing the Fixing Assembly
Cleaning the Fixing Inlet Guide,Fixing Inlet Sensor Flag, Fixing Right Stay, Dowel, Dowel Holder
Cleaning the Inner Delivery Roller
Cleaning the Fixing Oil Pan
Removing the Fixing Cleaning Web
Cleaning the Fixing Roller Static Eliminator
Separating the Fixing Upper Unit from the Fixing Lower Unit
Removing the Fixing Roller, Insulating Bush and Thrust Stopper
Removing the Pressure Roller
Removing the Pressure Roller Static Eliminator
Removing the Main Thermistor
Removing the Sub Thermistor 1
Removing the Sub Thermistor 2
Removing the Upper Separation Claw
Cleaning the Upper Separation Claw
Removing the Thermoswitch 2
Pickup/Feed System
Removing the Left Pickup Deck
Removing the Left Deck Pickup Roller
Removing the Left Deck Feed Roller
Removing the Right Pickup Deck
Removing the Left Deck Separation Roller/Cleaning the Left Deck Pickup Sensor (PS20)
Removing the Right Deck Pickup Roller
Removing the Right Deck Feed Roller
Removing the Right Deck Separation Roller/Cleaning the Right Deck Pickup Sensor (PS19)
Removing the Upper Cassette
Removing the Upper Cassette Pickup Roller
Removing the Upper Cassette Feed Roller
Removing the Upper Cassette Separation Roller/Cleaning the Cassette 3 Pickup Sensor (PS21)
Removing the Lower Cassette
Removing the Lower Cassette Pickup Roller
Removing the Lower Cassette Feed Roller
Removing the Lower Cassette Separation Roller/Cleaning the Cassette 4 Pickup Sensor (PS22)
Removing the Multi-purpose Tray Feed Roller
Removing the Multi-purpose Tray Separation Roller
Cleaning the Pickup and Fixing Feed Assembly
Removing the Left Deck Pickup Unit
Removing the Right Deck Pickup Unit
Removing the Cassettes 3 and 4 Pickup Unit
Removing the Vertical Path Cassette Pickup Drive Unit
Removing the Registration Unit
Removing the Left Deck Pickup Drive Unit
Removing the Main Drive Unit
Removing the Double Feed Detection Sensor(Reception/Transmission)(Option)
External Auxiliary System
Removing the Filter (for primary charging)
Removing the Ozone Filter
Removing the DC Controller PCB
Removing the Power Supply Assembly
Removing the Fixing Power Unit
Removing the Feed Driver PCB
Removing the CAN Transeiver PCB
Removing the Upper High Voltage Unit
Removing the Flat Control Panel Unit
Removing the Upright Control Panel

6. ADJUSTMENT
Overview
When replacing parts
Original Exposure and Feed System
Main Controller
Laser Exposure System
Image Formation System
Fixing System
External Auxiliary System

7. TROUBLESHOOTING
Making Initial Checks
List of Initial Check Items
Test Print
Overview
How to View the Test Print
Solid white (TYPE=4)
Halftone (TYPE=5/6/11/12/13/14)
Solid black (TYPE=7)
Horizontal line (TYPE=8/9/10)
Image Faults
Image with a line on the trailing edge
Uneven density correction by 2D shading
ADF black line
Bleed-thru/Soil appeared on the back of the paper (Staple Finisher-X1/Booklet Finisher-X1)
White line (foreign matter between Developing Sleeves)
White line (uneven density)
Separation Failure Jam due to Deformation of Separation Claw
Image error due to soil attached to the Cleaning Brushes for the Duplex Right Roller and the Duplex
Outlet Roller
Uneven density
Smeared image
Adjusting the Edge Emphasis Level
Soil at interval equal to Developing Sleeve circumference
Image failure due to the temperature rising at the edge of the Fixing Roller (crepe mark)
Feed Faults
Paper wrinkle
Other
Adjusting rotation of the Upright Control Panel Arm
Remedy to be implemented when the ETB Disengage Member (Transfer Frame Stopper) is left
unremoved
Checking nip width
ETB Displacement
Debug Log
Overview
Saving to a USB device using download mode (Method 1)
Saving to a USB Device with Counter Key + Numeric Key (Methods 2 and 4)
Saving to a PC Using SST (Method 3)
Saving to a USB Flash Drive Using Service Mode (Method 5)
Service Mode Relating to Debug Logs
Collecting the Log of Key Operations
Network Packet Capture

8. ERROR/JAM/ALARM
Overview
Location code
Pickup position code
Pickup size
Points to Note When Clearing MN-CON
Points to Note When Clearing HDD
Error Code
Error Code Details
Jam Code
Jam Type
Jam screen display specification
Main Unit
Paper Deck Unit-E1
POD Deck Lite-C1
Duplex Color Image Reader Unit
Multi Function Professional Puncher-A
Staple Finisher-W1 PRO / Booklet Finisher-W1 PRO
Staple Finisher-V1/Booklet Finisher-V1
Staple Finisher-X1/Booklet Finisher-X1
Document Insertion Unit-N1
Paper Folding Unit-J1
PUNCHER UNIT-A1
Alarm Code
Alarm Code Details

9. SERVICE MODE
Overview
Entering Service Mode
Points to note when using Service Mode
Service Mode Menu
Service mode item explanations
I/O information enhancement
Display of Error Code/Alarm Code description
COPIER > OPTION > BODY, Item Segmentation
Security features
Switching Screen (Level 1 < – > 2)
Language switch
Back-up of service mode
The data output of the service data print
COPIER
DISPLAY
I/O
ADJUST
FUNCTION
OPTION
TEST
COUNTER
FEEDER
DISPLAY
ADJUST
FUNCTION
OPTION
SORTER
ADJUST
FUNCTION
OPTION
BOARD
OPTION

10. INSTALLATION
How to Check this Installation Procedure
Symbols in the Illustration
Checking before Installation
Checking Power Supply
Checking the Installation Environment
Points to Note at Installation Work
Checking Installation Space
Table of Options Combination
Order to Install the Host machine and the Options
Unpacking
Checking the Contents
Installation Procedure
Installation of the Printer Cover (Only for Machines Equipped with the Printer Cover)
Installation of the Covers
Installation of the Developing Assembly
Installation of the Pickup Assembly
Installing the Fixing Assembly
Installation of Toner Container
Installing the Exhaust Filter
Installing the Card Reader (Only for USA and EUR)
Setting the Environment Heater Switch
Turning ON the Main Power <Registering the Speed License>
Host Machine Settings (Start Setup Guide)
Installation of the Host Machine
Other Installation Work
Installing Stamp Cartridge
Affixing the Labels on the Reader Assembly
Installing the Cleaning Tool
Setting the Deck
Setting the Paper Cassette
Image Position Adjustment
Checking the Network Connection
Network Troubleshooting
When Relocating the Machine
Points to Note When Relocating the Host Machine
Overview
Works during Relocation
Works after Relocation
Printer Cover-H1
Points to Note before Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Operation Check
Auto Adjust Gradation
NFC Kit-A1 (for Upright Control Panel)
Points to Note before Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Setting after Installation
NFC Kit-B1 (Flat Control Panel)
Points to Note before Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Setting after Installation
Reader Heater Unit
Checking the Contents (ASIA only)
Checking the Parts to be Installed (Europe only)
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
IC Card Reader Box-B1
Point to Note About Installation
Checking the Contents
Turning OFF the power of the host machine
Installation Outline Drawing
Installation Procedure
Paper Deck Heater Unit-A1
Checking the Supplied Parts
Check Items when Turning OFF the Main Power
Installation Procedure
Utility Tray-B1
Points to Note at Installation
Checking the Contents
Installation Outline Drawing
Installation Procedure
Copy Card Reader-F1
Points to Note at Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Settings after installation
Voice Guidance Kit- G1
Points to Note at Installation
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Checking after Installation
Operation Check
Document Scan Lock Kit-B1
Points to Note Before Installation
Checking the Contents
Check Items when Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Checking after Installation
Serial Interface KIT-K2, Copy Control Interface KIT-A1
Points to Note at Installation
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Outline Drawing
Installation Procedure
Voice Operation Kit-D1
Points to Note at Installation
Checking the Contents
Check Items When Turning OFF the Main Powe
Installation Outline Drawing
Installation Procedure
Checking after Installation
Operation Check
How to Check this Installation Procedure
Description on the Parts Included in the Package
Symbols in the Illustration
Pre-checks for HDD-related Option
Points to Note at Installation
Installation Outline Drawing
Check Items When Turning OFF the Main Power
Removing the HDD Box Unit
[TYPE-1]
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Procedure
Installing the System Software Using the SST
Executing Auto Gradation Adjustment
Execution of the Minimum Installation Work
[TYPE-2]
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Procedure
[TYPE-3]
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Procedure
[TYPE-4]
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Procedure
[TYPE-5]
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Procedure
[TYPE-6]
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Procedure
[TYPE-7]
Checking the Contents
Check Items When Turning OFF the Main Power
Installation Procedure

APPENDICES
Service Tools
Special Tools
Solvents and Oils
General Timing Chart
Basic sequence at power ON
Basic sequence at printing <Condition: A4 1-sided (2 sheets), Right deck, Reverse delivery>
Basic sequence at printing <Condition: A4 2-sided (2 sheets), Right deck, Reverse delivery>
General Circuit Diagram
General Circuit Diagram
Backup Data
Detail of HDD partition
Soft counter specifications
Removal
Overview
Work Procedure

Number of pages: 1724.