Canon iR1020 iR1021 iR1024 iR1025 Series Service Manual

Service Manual Canon imageRUNNER 1020 imageRUNNER 1021 imageRUNNER 1024 imageRUNNER 1025 Series;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Canon copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Canon iR1020 iR1021 iR1024 iR1025 Series photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Chapter 1: INTRODUCTION
1.1 System Construction
1.1.1 System Configuration
1.2 Product Specifications
1.2.1 Names of Parts
1.2.1.1 External View (Front)
1.2.1.2 External View (Rear)
1.2.1.3 Cross-Section (Main body)
1.2.1.4 Cross Section (ADF)
1.2.2 Using the Machine
1.2.2.1 Turning On the Power Switch
1.2.2.2 When Turning Off the Main Power Switch
1.2.2.3 Control Panel
1.2.3 User Mode Items
1.2.3.1 COMMON SETTINGS
1.2.3.2 COPY SETTINGS
1.2.3.3 TX/RX SETTINGS
1.2.3.4 ADDRESS BOOK SET
1.2.3.5 PRINTER SETTINGS
1.2.3.6 TIMER SETTINGS
1.2.3.7 ADJUST./CLEANING
1.2.3.8 REPORT SETTINGS
1.2.3.9 SYSTEM SETTINGS
1.2.4 Maintenance by the User
1.2.4.1 User Maintenance Items
1.2.4.2 Cleaning
1.2.5 Safety
1.2.5.1 Safety of Toner
1.2.5.2 Safety of the Laser Light
1.2.5.3 CDRH Regulations
1.2.5.4 Handling the Laser Unit
1.2.5.5 Point to Note about Fire
1.2.5.6 Cautions as to the replacement and disposal of lithium battery
1.2.6 Product Specifications
1.2.6.1 Product Specifications
1.2.6.2 ADF Specifications
1.2.6.3 Fax Specifications
1.2.7 Function List
1.2.7.1 Print Speed (iR1020/1020J/1021J)
1.2.7.2 Print Speed (iR1024A/F/J/N/i/iF, iR1025J/N/iF)
1.2.7.3 Types of Paper

Chapter 2: INSTALLATION
2.1 Unpacking and Installation
2.1.1 Main Body Installation Procedure
2.2 Relocating the Machine
2.2.1 Relocating the Machine
2.3 Installing the Card Reader
2.3.1 Points to Note
2.3.2 Checking the Contents
2.3.3 Installation Procedure
2.3.4 Registering the Card IDs

Chapter 3: BASIC OPERATION
3.1 Construction
3.1.1 Functional Construction
3.1.2 Functional Block Diagram
3.1.3 Image Processor PCB
3.1.4 DC Controller PCB
3.1.5 Analog Processor PCB
3.1.6 Power Supply PCB
3.1.7 Relay PCB
3.1.8 Control Panel PCB
3.1.9 NCU PCB (if equipped with fax functions)
3.1.10 Network PCB (if equipped with network functions)
3.1.11 Modular Jack PCB (if equipped with fax functions)
3.1.12 Modem PCB (if equipped with fax functions)
3.2 Basic Sequence
3.2.1 Basic Sequence

Chapter 4: ORIGINAL EXPOSURE SYSTEM
4.1 Construction
4.1.1 Specifications, Control Methods, and Functions
4.1.2 Major Components
4.2 Basic Sequence
4.2.1 Basic Sequence at Power-on
4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original)
4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original)
4.3 Various Control
4.3.1 Enlargement/Reduction
4.3.1.1 Magnification Change in Vertical Scan Direction
4.3.1.2 Magnification Change in Horizontal Scan Direction
4.3.2 Dirt Sensor Control
4.3.2.1 Outline
4.4 Parts Replacement Procedure
4.4.1 Copyboard glass
4.4.1.1 Removing the Copyboard Glass
4.4.1.2 Procedure after Replacing the Copyboard Glass (equipped with SEND functions)
4.4.2 Reader Controller PCB
4.4.2.1 Removing the Analog Processor PCB
4.4.3 Scanner Motor
4.4.3.1 Removing the Reader Motor
4.4.4 Contact sensor
4.4.4.1 Removing the Contact Image Sensor
4.4.4.2 Procedure after Replacing the CS
4.4.5 Contact Sensor HP Sensor
4.4.5.1 Removing the Contact Sensor Home Position Sensor

Chapter 5: LASER EXPOSURE
5.1 Construction
5.1.1 Specifications and Control Mechanism
5.1.2 Main Components
5.2 Parts Replacement Procedure
5.2.1 Laser Scanner Unit
5.2.1.1 Removing the Laser Scanner Unit

Chapter 6: IMAGE FORMATION
6.1 Construction
6.1.1 Specifications and Control Mechanism
6.1.2 Outline
6.2 Image Formation Process
6.2.1 Reproduction Processes
6.3 Parts Replacement Procedure
6.3.1 Developing Assembly
6.3.1.1 Removing the Developing Unit
6.3.2 Transfer Charging Roller
6.3.2.1 Removing the Transfer Charging Roller
6.3.3 Waste Toner Full Sensor
6.3.3.1 Removing the Waste Toner Full Sensor

Chapter 7: PICKUP/FEEDING SYSTEM
7.1 Construction
7.1.1 Outline
7.2 Detecting Jams
7.2.1 Jam Detection Outline
7.2.1.1 Outline
7.2.1.2 Types of Jams
7.3 Cassette Pick-Up Unit
7.3.1 Outline
7.3.2 Retry Pickup
7.3.3 Detecting the Size of Paper
7.4 Manual Feed Pickup Unit
7.4.1 Outline
7.4.2 Retry Pickup
7.4.3 Detecting the Size of Paper
7.5 Duplex Feeding Unit
7.5.1 Outline
7.6 Parts Replacement Procedure
7.6.1 Pickup Roller
7.6.1.1 Removing the Cassette Pickup Roller
7.6.2 Cassette Paper Sensor
7.6.2.1 Removing the Cassette Paper Sensor
7.6.3 Cassette Pickup Solenoid
7.6.3.1 Removing the Cassette Pickup Solenoid
7.6.4 Manual Pickup Roller
7.6.4.1 Removing the Manual Pickup Roller
7.6.5 Manual Feed Tray paper sensor
7.6.5.1 Removing the Manual Tray Sensor
7.6.6 Manual Feed Pickup Solenoid
7.6.6.1 Removing the Manual Pickup Solenoid
7.6.7 Manual Separation Pad
7.6.7.1 Removing the Manual Separation Pad
7.6.8 Registration Roller
7.6.8.1 Removing the Registration Roller
7.6.9 Registration Sensor
7.6.9.1 Removing the Registration Sensor
7.6.10 Registration Clutch
7.6.10.1 Removing the Registration Clutch
7.6.11 Feeding Roller
7.6.11.1 Removing the Cassete Feed Roller
7.6.12 Duplex Pickup Solenoid
7.6.12.1 Removing the Duplex Pickup Solenoid
7.6.13 Separation Roller
7.6.13.1 Removing the Cassette Separation Roller

Chapter 8: FIXING SYSTEM
8.1 Construction
8.1.1 Specifications, Control Mechanisms, and Functions
8.1.2 Outline
8.2 Various Control Mechanisms
8.2.1 Controlling the Fixing Film Temperature
8.2.1.1 Outline
8.2.1.2 Controlling the Fixing Film Temperature
8.2.1.3 Target Temperatures by Mode
8.3 Protective Functions
8.3.1 Outline
8.3.2 Failure Detection
8.4 Parts Replacement Procedure
8.4.1 Fixing Unit
8.4.1.1 Removing the Fixing Unit
8.4.1.2 Installing the Fixing unit
8.4.2 Pressure Roller
8.4.2.1 Removing the Pressure Roller
8.4.3 Fixing Film
8.4.3.1 Removing the Fixing Film Unit
8.4.4 Fixing Delivery Sensor
8.4.4.1 Removing the Delivery Sensor

Chapter 9: EXTERNAL AND CONTROLS
9.1 Control Panel
9.1.1 Outline
9.2 Fans
9.2.1 Outline
9.3 Power Supply System
9.3.1 Power Supply
9.3.1.1 Outline
9.3.1.2 Rated Output of the Power Supply PCB
9.3.2 Protection Function
9.3.2.1 Protective Functions
9.4 Parts Replacement Procedure
9.4.1 External Covers
9.4.1.1 External Covers
9.4.2 Drive Unit
9.4.2.1 Removing the Main Drive Unit
9.4.2.2 Removing the Pickup Drive Unit
9.4.2.3 Removing the Fixing/Duplex Drive Unit
9.4.3 Power Supply Unit
9.4.3.1 Removing the Power Supply PCB
9.4.4 Control Panel
9.4.4.1 Removing the Operation Panel Unit
9.4.5 Image Processor PCB
9.4.5.1 Removing the Image Processor PCB
9.4.5.2 Procedure after Replacing the Image Processor PCB
9.4.6 NCU PCB
9.4.6.1 Removing the NCU PCB
9.4.7 Modular Jack PCB
9.4.7.1 Removing the Modular Jack PCB
9.4.8 Modem PCB
9.4.8.1 Removing the Modem PCB
9.4.9 Network PCB
9.4.9.1 Removing the Network PCB
9.4.10 Relay PCB
9.4.10.1 Removing the Relay PCB
9.4.11 Interlock Switch
9.4.11.1 Removing the Interlock Switch
9.4.12 Fans
9.4.12.1 Removing the Heat Discharge Fan
9.4.13 Other
9.4.13.1 Removing the Speaker

Chapter 10: ORIGINAL FEEDING SYSTEM
10.1 Basic Construcion
10.1.1 Outline
10.1.2 Drive Mechanism
10.2 Basic Operation
10.2.1 Outline of Operation Mode
10.2.2 Document Size Detection
10.2.3 Paper Pickup Operation
10.2.4 Reversal Operation
10.2.5 Delivery Operation
10.3 Detection Jams
10.3.1 Outline
10.4 Parts Replacement Procedure
10.4.1 ADF
10.4.1.1 Removing the ADF
10.4.2 External Covers
10.4.2.1 Removing the Front Cover
10.4.2.2 Removing the Rear Cover
10.4.2.3 Detaching the Open/Close cover
10.4.2.4 Removing the Pickup Tray
10.4.3 ADF Drive Unit
10.4.3.1 Removing the Drive Unit
10.4.4 Feed Frame Unit
10.4.4.1 Removing the Feed Frame Unit
10.4.5 ADF Motor Unit
10.4.5.1 Removing the ADF Motor
10.4.6 Pick-up/Feed Roller Unit
10.4.6.1 Removing the Pickup/Feed Roller Unit
10.4.7 Pickup Roller
10.4.7.1 Removing the Pickup Roller
10.4.8 Original Separation Pad
10.4.8.1 Removing the Separation Pad
10.4.9 Feed Roller
10.4.9.1 Removing the Feed Roller
10.4.10 Original Sensor
10.4.10.1 Removing the Document Set Sensor
10.4.11 Separation Rear Sensor
10.4.11.1 Removing the Separation Rear Sensor
10.4.12 Registration Sensor
10.4.12.1 Removing the Registration Sensor
10.4.13 Document Edge Sensor
10.4.13.1 Removing the document Edge Sensor
10.4.14 Pick-up Solenoid
10.4.14.1 Removing the Pickup Solenoid
10.4.15 Registaration Solenoid
10.4.15.1 Removing the Registration Solenoid
10.4.16 Roller Release Solenoid
10.4.16.1 Removing the Roller Release Solenoid

Chapter 11: e-maintenance/IMAGE WARE REMOTE
11.1 e-maintenance/imageWARE Remote
11.1.1 Overview
11.1.2 Application Operation Mode
11.1.3 Communication Test
11.1.4 Communication Log
11.1.5 Detail of Communication Log
11.1.6 Initialization of e-RDS
11.1.7 SOAP Communication Function
11.1.8 Retransmission at the time of SOAP Transmission Error
11.1.9 e-RDS Setting Screen
11.1.10 Report Output of Communication Error Log
11.1.11 Sleep Operation
11.1.12 Alarm Filtering, Alert Filtering
11.1.13 CA Certificate
11.1.14 Settings of Network Connection (Installation/Maintenance)
11.1.15 Settings of e-RDS (Installation/Maintenance)
11.1.16 Troubleshooting
11.1.17 Error Message list

Chapter 12: MAINTENANCE AND INSPECTION
12.1 Periodically Replaced Parts
12.1.1 Periodically Replaced Parts
12.2 Durables and Consumables
12.2.1 Durables
12.3 Scheduled Servicing Basic Procedure
12.3.1 Periodeical Service Items

Chapter 13: STANDARDS AND ADJUSTMENTS
13.1 Image Adjustments
13.1.1 Image parallelism adjustment
13.2 Scanning System
13.2.1 Procedure after Replacing the CIS
13.2.2 Procedure after Replacing the Copyboard Glass (if equipped with SEND functions)
13.3 Electrical Components
13.3.1 Procedure after Replacing the Image Processor PCB
13.3.2 Actions to Take before All Clearing (Backing up the User Data)
13.4 ADF
13.4.1 Outline
13.4.1.1 Outline
13.4.1.2 Preparing a Test Sheet for Adjustment
13.4.2 Adjusting the Mechanical System
13.4.2.1 Adjusting the Perpendicularity
13.4.3 Adjusting the Ellectrical System
13.4.3.1 Adjusting the Magnification
13.4.3.2 Adjusting the Horizontal Registration
13.4.3.3 Leading edge registration adjustment

Chapter 14: CORRECTING FAULTY IMAGES
14.1 Making Initial Checks
14.1.1 Site Environment
14.1.2 Checking the Paper
14.1.3 Checking the Placement of Paper
14.1.4 Checking the Durables
14.1.5 Checking the Units and Functional Systems
14.1.6 Others
14.2 Outline of Electrical Components
14.2.1 Clutch/Solenoid
14.2.1.1 List of Clutches/Solenoids/Motors/Fans
14.2.2 Sensor
14.2.2.1 List of Sensors
14.2.3 Lamps, Heaters, and Others
14.2.3.1 List of Lamps, Heaters, and Others
14.2.4 PCBs
14.2.4.1 List of PCBs

Chapter 15: SELF DIAGNOSIS
15.1 Error Code Details
15.1.1 Error Code Details
15.2 Jam Code
15.2.1 Jam Codes (Main body)
15.2.2 Jam Codes (ADF)
15.3 FAX Error Codes
15.3.1 Outline
15.3.1.1 Error Code Outline
15.3.2 User Error Code
15.3.2.1 User Error Code
15.3.3 Service Error Code
15.3.3.1 Service Error Code

Chapter 16: SERVICE MODE
16.1 Outline
16.1.1 Outline of Service Mode
16.1.2 Using the Mode
16.2 Default settings
16.2.1 Service Mode Menus
16.3 Setting of Bit Switch (SSSW)
16.3.1 Outline
16.3.1.1 Bit Switch Composition
16.3.2 SSSW-SW01
16.3.2.1 List of Functions
16.3.2.2 Detailed Discussions of Bit 0
16.3.3 SSSW-SW03
16.3.3.1 List of Functions
16.3.3.2 Detailed Discussions of Bit 7
16.3.4 SSSW-SW04
16.3.4.1 List of Functions
16.3.4.2 Detailed Discussions of Bit 2
16.3.4.3 Detailed Discussions of Bit 3
16.3.4.4 Detailed Discussions of Bit 4
16.3.4.5 Detailed Discussions of Bit 6
16.3.4.6 Detailed Discussions of Bit 7
16.3.5 SSSW-SW05
16.3.5.1 List of Functions
16.3.5.2 Detailed Discussions of Bit 1
16.3.5.3 Detailed Discussions of Bit 2
16.3.6 SSSW-SW12
16.3.6.1 List of Functions
16.3.7 SSSW-SW13
16.3.7.1 List of Functions
16.3.7.2 Detailed Discussions of Bit 2
16.3.8 SSSW-SW14
16.3.8.1 List of Functions
16.3.8.2 Detailed Discussions of Bit 2
16.3.8.3 Detailed Discussions of Bit 4
16.3.9 SSSW-SW28
16.3.9.1 List of Functions
16.3.9.2 Detailed Discussions of Bit 0
16.3.9.3 Detailed Discussions of Bit 1
16.3.9.4 Detailed Discussions of Bit 2
16.3.9.5 Detailed Discussions of Bit 3
16.3.9.6 Detailed Discussions of Bit 4
16.3.9.7 Detailed Discussions of Bit 5
16.3.10 SSSW-SW30
16.3.10.1 List of Functions
16.3.10.2 Detailed Discussions of Bit 5
16.3.11 SSSW-SW34
16.3.11.1 List of Functions
16.3.11.2 Detailed Discussions of Bit 0
16.3.11.3 Detailed Discussions of Bit 1
16.4 Setting of Menu Switch (Menu)
16.4.1 Menu Switch Composition
16.4.2
16.4.3
16.4.4
16.4.5
16.4.6
16.4.7
16.5 Setting of Numeric Parameter (NUMERIC Param.)
16.5.1 Numerical Parameter Composition
16.5.2
16.5.3
16.5.4
16.5.5
16.5.6
16.5.7
16.5.8
16.5.9
16.5.10
16.5.11
16.5.12
16.5.13
16.5.14
16.5.15
16.5.16
16.6 Setting of Scanner Functions (SCANNER)
16.6.1 Numeric Parameter Functional configuration
16.6.2
16.6.3
16.6.4
16.6.5
16.6.6
16.6.7
16.6.8
16.6.9
16.6.10
16.6.11
16.6.12
16.6.13
16.6.14
16.6.15
16.6.16
16.6.17
16.6.18
16.6.19
16.6.20
16.6.21  (equipped with SEND functions)
16.6.22  (equipped with SEND functions)
16.6.23  (equipped with SEND functions)
16.7 Setting of Printer Functions (PRINTER)
16.7.1 Service Soft Switch Settings (PRINTER)
16.7.1.1 SSSW-SW05
16.7.1.2 SSSW-SW14
16.7.1.3 SSSW-SW15
16.7.2 Numerin Parameter Settings (Numeric Prama.)
16.7.2.1 Numeric Parameter Functional configuration
16.7.2.2
16.7.2.3
16.7.2.4
16.7.2.5
16.7.2.6
16.7.2.7
16.7.2.8
16.7.2.9
16.7.2.10
16.7.2.11
16.7.2.12
16.7.2.13
16.7.2.14
16.7.2.15
16.7.2.16
16.8 Network Parameter Settings (NETWORK)
16.8.1 Confirmation of contents of CA certificate
16.9 Setting of System Functions (SYSTEM)
16.9.1 Bit Switch Settings
16.10 Registration of Accessories (ACC)
16.10.1 Accessory Registration
16.11 eRDS Parameter Settings (E-RDS)
16.11.1 Settings Related to e-RDS
16.12 Display of Counter Information (COUNTER)
16.12.1 Counters
16.12.2 Clearing Counters
16.13 Service Report (REPORT)
16.13.1 Report Output
16.13.2 System Data List
16.13.3 System Dump List
16.13.4 Counter List
16.13.5 Error Log List
16.13.6 Spec List
16.13.7 Service Label
16.13.8 e-RDS Communication Error Log List
16.14 Download (DOWNLOAD)
16.14.1 Download
16.15 Initialization of Set Value (CLEAR)
16.15.1 Clear
16.16 Error Display (ERROR DISPLAY)
16.16.1 Error Display
16.17 Display of ROM Information (ROM)
16.17.1 ROM display
16.18 Test Mode (TEST)
16.18.1 D-RAM Test
16.18.2 Scan Test ((2) SCAN TEST)
16.18.3 Print Test ((3) PRINT TEST)
16.18.4 MODEM Test ((4) MODEM TEST)
16.18.5 FUNCTION TEST
16.18.6 Roller cleaning mode ((0) ROLLER CLEAN)

Chapter 17: UPGRADING
17.1 Outline
17.1.1 Overview of Upgrade
17.1.2 Overview of Service Support Tool
17.2 Making Preparations
17.2.1 Registering the System Software
17.2.2 Connection
17.3 Downloading System Software
17.3.1 Downloading System
17.3.1.1 Downloading Procedure
17.3.2 Downloading BOOT
17.3.2.1 Downloading Procedure
17.3.3 Other Upgrade Methods
17.3.3.1 Downloading the PCL Software
17.3.3.2 Downloading the CA certificate

Chapter 18: SERVICE TOOLS
18.1 Service Tools
18.1.1 Special Tools

Number of pages: 304.