Canon i-SENSYS LBP5300 i-SENSYS LBP5360 Service Manual

Service Manual Canon i-SENSYS LBP5300 i-SENSYS LBP5360;
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Chapter 1. PRODUCT DESCRIPTION
1.1 Features
1.1.1 Feature
1.2 System construction
1.2.1 System Construction
1.2.2 System Cnstruction
1.3 Product Specifications
1.3.1 Product Specifications
1.3.2 Product Specifications
1.4 Name of Parts
1.4.1 External View
1.4.2 External View
1.4.3 Cross Section View
1.5 Using the Machine
1.5.1 Control Panel
1.5.2 Control Panel
1.5.3 Job Menu
1.5.4 Setup Menu (1)
1.5.5 Setup Menu (2)
1.5.6 Setup Menu (3)
1.5.7 Setup Menu (4)
1.5.8 Setup Menu (5)
1.5.9 Utility Menu
1.5.10 Reset Menu
1.5.11 Pickup Selection Menu
1.6 Safety
1.6.1 Safety of the Laser Light
1.6.2 Regulations Under the Center for Devices and Radiological Health (CDRH)
1.6.3 Safety of Toner
1.6.4 Handling the Laser Unit

Chapter 2. TECHNICAL REFERENCE
2.1 Functional Configuration
2.1.1 Outline
2.2 Basic Sequense
2.2.1 Basic Sequence of Operation
2.2.2 Power-On Sequence
2.3 LASER EXPOSURE SYSTEM
2.3.1 Overview/Configuration
2.3.1.1 Outline
2.3.2 Laser Control
2.3.2.1 Outline
2.3.2.2 Image masking control
2.3.2.3 Failure detection
2.3.3 Laser Scanner Motor Control
2.3.3.1 Outline
2.3.3.2 Failure detection
2.4 IMAGE FORMATION SYSTEM
2.4.1 Overview/Configuration
2.4.1.1 Outline
2.4.1.2 Print Process
2.4.1.3 Electrostatic latent image formation block
2.4.1.4 Development block
2.4.1.5 Transfer block
2.4.1.6 Fixing block
2.4.1.7 Cleaning block
2.4.2 Image Stabilizaton Control
2.4.2.1 Image Stabilization Control
2.4.2.2 Environment related corrective control
2.4.2.3 Color gradation corrective control
2.4.2.4 Color Misregistration Corrective Control
2.4.3 Toner Cartridge
2.4.3.1 Outline
2.4.3.2 Memory tag
2.4.3.3 Cartridge presence detection
2.4.3.4 Developing roller engagement/disengagement control
2.4.4 Transfer Unit
2.4.4.1 ETB Unit
2.4.4.2 Automatic bias control
2.4.4.3 ETB cleaning
2.4.4.4 Transfer roller engagement/disengagement control
2.5 Pickup/Feeding/Delivery System
2.5.1 Overview/Configuration
2.5.1.1 Outline
2.5.2 Other Control
2.5.2.1 Cassette pick-up mechanism
2.5.2.2 Multi-purpose tray (MPT) pick-up
2.5.2.3 Skew correction by the registration shutter
2.5.2.4 Transport Speed Control
2.5.2.5 Warp control
2.5.2.6 Fixing roller pressurizing/release control
2.5.3 Detecting Jams
2.5.3.1 Jam Detection Outline
2.5.3.2 Delay Jams
2.5.3.3 Stationary Jams
2.5.3.4 Other Jams
2.5.4 Duplex Feeding
2.5.4.1 Outline
2.5.4.2 Duplexing reverse/feed operation
2.5.4.3 Duplexing pick-up operation
2.6 FIXING UNIT SYSTEM
2.6.1 Overview/Configuration
2.6.1.1 Outline
2.6.2 Various Control Mechanisms
2.6.2.1 Fixing Temperature Control
2.6.3 Protective Functions
2.6.3.1 outline
2.6.3.2 Failure detection
2.7 EXTERNAL AND CONTROLS SYSTEM
2.7.1 Power Supply
2.7.1.1 Power Supply
2.7.1.2 Other Function
2.8 ENGINE CONTROL SYSTEM
2.8.1 Construction
2.8.1.1 Outline
2.8.2 DC Controller
2.8.2.1 Outline
2.8.2.2 Operation of each block
2.8.2.3 Fan/Motor Control
2.8.2.4 Drum motor failure detection
2.8.2.5 ETB motor failure detection
2.8.2.6 Fixing motor failure detection
2.8.2.7 Exhaust fan failure detection
2.8.2.8 Duplexing cooling fan failure detection
2.8.3 Video Controller PCB
2.8.3.1 Outline
2.8.3.2 Overview
2.8.3.3 Outline of the Block
2.8.3.4 Outline of the Block

Chapter 3. DISASSEMBLY AND ASSEMBLY
3.1 EXTERNAL AND CONTROLS SYSTEM
3.1.1 Rear Cover
3.1.1.1 Removing the Rear Cover
3.1.2 Right Cover
3.1.2.1 Preparation for Removing the Right Cover
3.1.2.2 Removing the Right Cover
3.1.3 Left Cover
3.1.3.1 Preparation for Removing the Left Cover
3.1.3.2 Removing the Left Cover
3.1.4 Upper Cover
3.1.4.1 Preparation for Removing the Upper Cover
3.1.4.2 Removing the Upper Cover
3.1.5 Front Cover
3.1.5.1 Preparation for Removing the Front Cover
3.1.5.2 Removing the Front Cover
3.1.6 Main Drive Unit
3.1.6.1 Preparation for Removing the Main Drive Unit
3.1.6.2 Removing the Main Drive Unit
3.1.6.3 Points to Note When Mounting Main Drive Unit
3.1.7 Operation Panel Unit
3.1.7.1 Preparation for Removing the Control Panel
3.1.7.2 Removing the Control Panel
3.1.8 DC Controller PCB
3.1.8.1 Before Removing the DC Controller PCB
3.1.8.2 Preparation for Removing the DC Controller PCB
3.1.8.3 Removing the DC Controller PCB
3.1.9 Video Controller PCB
3.1.9.1 Preparation for Removing the Video Controller PCB
3.1.9.2 Preparation for Removing the Video Controller PCB
3.1.9.3 Removing the Video Controller PCB
3.1.9.4 Removing the Video Controller PCB
3.1.10 Memory Controller PCB
3.1.10.1 Before Removing the Memory Controller PCB
3.1.10.2 Preparation for Removing the Memory Controller PCB
3.1.10.3 Removing the Memory Controller PCB
3.1.11 Interface Controller PCB
3.1.11.1 Removing the Network Interface Board
3.1.12 Duplexing Driver PCB
3.1.12.1 Preparation for Removing the Duplexing Driver PCB
3.1.12.2 Removing the Duplexing Driver PCB
3.1.13 Low-Voltage Power Supply Assembly
3.1.13.1 Preparation for Removing the Low-Voltage Power Supply PCB
3.1.13.2 Removing the Low-Voltage Power Supply PCB
3.1.14 High-voltage PCB
3.1.14.1 Preparation for Removing the High-Voltage Power Supply PCB
3.1.14.2 Removing the High-Voltage Power Supply PCB
3.1.15 Cooling Fan
3.1.15.1 Preparation for Removing the Cooling Fan
3.1.15.2 Removing the Cooling Fan
3.1.16 Duplex Fan
3.1.16.1 Preparation for Removing the Duplexing Fan
3.1.16.2 Removing the Duplexing Fan
3.2 LASER EXPOSURE SYSTEM
3.2.1 Laser Scanner Unit
3.2.1.1 Preparation for Removing the Laser / Scanner Unit
3.2.1.2 Preparation for Removing the Laser / Scanner Unit
3.2.1.3 Removing the Laser / Scanner Unit
3.3 IMAGE FORMATION SYSTEM
3.3.1 Developing Estrangement Solenoid
3.3.1.1 Preparation for Removing the Developing Estrangement Solenoid
3.3.1.2 Removing the Developing Estrangement Solenoid
3.3.1.3 Points to Note when Attaching the Developing Estrangement Solenoid
3.3.2 ETB Unit
3.3.2.1 Removing the ETB Unit
3.3.3 ETB Motor
3.3.3.1 Preparation for Removing the ETB Motor
3.3.3.2 Removing the ETB Motor
3.3.4 ETB Estrangement Solenoid
3.3.4.1 Preparation for Removing the ETB Estrangement Solenoid
3.3.4.2 Removing the ETB Estrangement Solenoid
3.3.5 Toner Cartridge Motor
3.3.5.1 Preparation for Removing the Toner Cartridge Motor
3.3.5.2 Removing the Toner Cartridge Motor
3.3.6 Color Misregistration/Image Density Sensor
3.3.6.1 Preparation for Removing the Color Displacement / Density Sensor
3.3.6.2 Removing the Color Displacement / Density Sensor
3.4 PICKUP/FEEDING/DELIVERY SYSTEM
3.4.1 Paper Pick-up Feeder Unit
3.4.1.1 Preparation for Removing the Pick-Up / Feed Assembly
3.4.1.2 Removing the Pick-Up / Feed Assembly
3.4.2 Pickup Motor
3.4.2.1 Preparation for Removing the Pick-Up Motor
3.4.2.2 Removing the Pick-Up Motor
3.4.3 Cassette Pickup Roller
3.4.3.1 Removing the Cassette Pick-Up Roller
3.4.4 Cassette Pick-up Solenoid
3.4.4.1 Preparation for Removing the Cassette Pick-Up Solenoid
3.4.4.2 Removing the Cassette Pick-Up Solenoid
3.4.5 Cassette Separation Pad
3.4.5.1 Removing the Cassette Separation Pad
3.4.6 Manual Pickup Roller
3.4.6.1 Removing the Manual Feed Pick-Up Roller
3.4.7 Multi-purpose Pickup Solenoid
3.4.7.1 Preparation for Removing the Manual Feed Pick-Up Solenoid
3.4.7.2 Removing the Manual Feed Pick-Up Solenoid
3.4.8 Manual Separation Pad
3.4.8.1 Preparation for Removing the Manual Feed Separation Pad
3.4.8.2 Removing the Manual Feed Separation Pad
3.4.9 Duplexing Reverse Motor
3.4.9.1 Preparation for Removing the Duplexing Reversing Motor
3.4.9.2 Removing the Duplexing Reversing Motor
3.4.10 Duplexing Feed Motor
3.4.10.1 Preparation for Removing the Duplexing Feed Motor
3.4.10.2 Removing the Duplexing Feed Motor
3.4.11 Duplexing Flapper Solenoid
3.4.11.1 Preparation for Removing the Duplexing Flapper Solenoid
3.4.11.2 Removing the Duplexing Flapper Solenoid
3.5 FIXING SYSTEM
3.5.1 Fixing Assembly
3.5.1.1 Removing the Fixing Assembly
3.5.2 Fixing Sleeve Unit
3.5.2.1 Preparation for Removing the Fixing Sleeve Unit
3.5.2.2 Removing the Fixing Sleeve Unit
3.5.3 Fixing Motor
3.5.3.1 Preparation for Removing the Fixing Motor
3.5.3.2 Removing the Fixing Motor

Chapter 4. MAINTENANCE AND INSPECTION
4.1 Periodically Replaced Parts
4.1.1 Periodically Replaced Parts
4.2 Consumables
4.2.1 Durables Replaced by the User
4.2.2 Durables Replaced by the Service Person
4.3 Periodical Service
4.3.1 Periodic Service
4.4 Cleaning
4.4.1 Pick-up roller
4.4.2 Separation pad
4.4.3 Registration roller
4.4.4 Registration shutter
4.4.5 Feed guide
4.4.6 Delivery roller
4.4.7 Fixing inlet guide
4.4.8 Color misregistration/Density sensor

Chapter 5. TROUBLESHOOTING
5.1 MEASUREMENT AND ADJUSTMENT
5.1.1 Adjustment of Electrical Components
5.1.1.1 After Replacing the DC controller PCB
5.1.1.2 After Replacing the DC controller PCB
5.1.1.3 After Replacing the Video Controller PCB
5.1.1.4 After Replacing the Video Controller PCB
5.1.1.5 Replacing EEPROM (When E747-000 occurs)
5.1.2 Adjustment of Fixing System
5.1.2.1 Checking the Nip Width (fixing pressure roller)
5.2 SERVICE TOOLS
5.2.1 Standard Tools
5.2.2 Solvent/Oil List
5.3 ERROR CODE
5.3.1 Error Code
5.3.2 Error Code
5.3.3 A4-XX_ERROR
5.3.4 A5-XX_ERROR
5.3.5 A7-XX_ERROR
5.3.6 D7-XX_ERROR
5.3.7 D8-XX_ERROR
5.4 Version Up
5.4.1 Outline
5.4.1.1 Overview of Upgrading Work
5.4.1.2 Construction of Firmware
5.4.1.3 Outline of the Service Support Tool
5.4.2 Making Preparations
5.4.2.1 Registering the Firmware
5.4.2.2 Making Connections
5.4.3 Downloading the System Software
5.4.3.1 Downloading Procedure
5.5 Service Mode
5.5.1 Outline
5.5.1.1 Outline
5.5.1.2 Outline
5.5.2 Service Mode Table
5.5.2.1 Service Mode Items
5.5.2.2 Service Mode

Number of pages: 192.