Canon Staple Finisher-AA1/Booklet Finisher-AA1 Service Manual and Parts List Manual

Service Manual and Parts List Manual Canon Staple Finisher-AA1/Booklet Finisher-AA1;
This manual is in the PDF format, you can print, zoom, read any diagram, picture or page.
Every chapter on this manual is fully detailed and contain parts replacement and cleaning procedure, adjustment of Canon Staple Finisher-AA1/Booklet Finisher-AA1.
Table of contents:

SAFETY PRECAUTIONS
Notes Before Servicing
Points to Note at Cleaning
Notes On Assembly/Disassembly
Notes on Assembly/Disassembly
Points to Note when Tightening a Screw

1) PRODUCT OVERVIEW
Features
Features
Specifications
Finisher
Staple Unit
Staple-Free Binding Unit
Saddle Stitcher Unit (Booklet Finisher)
Buffer Pass Unit
Others
Names of Parts
External View (Front)
External View (Rear)
External View (Internal)
Cross Section
Optional Configuration

2) TECHNICAL EXPLANATION
Basic Configuration
Component Configuration
Overview of the Electrical Circuitry
Controls
Controls
Basic Operation
Outline
Feeding Unit
Outline
Basic Operation
Feed switch operation
Shift Operation
Buffer Operation
Stack/Escape Tray Unit
Outline
Stack Tray Up and Down Movement
Stack Tray Delivery Paper Surface Detection, Paper Full
Escape Tray Paper Full Detection
Processing Tray Unit
Outline
Stacking Operation
Alignment/Shifting Operation
Staple Operation
Staple-free Binding Operation
Stack Delivery Operation
Saddle Stitcher Unit
Outline
Configuration
Basic Operation
Stacking Operation
Paper Stack Feed Operation
Stitch Operation
Paper Folding/Delivery Operation
Buffer Pass Unit
Overview
Fan Operation
Jam Detection
Outline
Jams
Power Supply
Power Supply Route
Protection Function
Upgrading

3) PERIODICAL SERVICE
Periodic Servicing Tasks

4) PARTS REPLACEMENT AND CLEANING
Removing this Machine
Removing the Finisher
Removing the Buffer Pass Unit
List of Parts
External / Internal Covers
Main Units/Parts
List of Clutches
List of Motors
List of Sensors
List of Switches/ Fans
List of PCBs
Other Parts
External/Internal Covers
Removing the Rear Cover
Removing the Front Cover
Removing the Lower Front Cover
Removing the Front Inner Cover
Main Parts
Removing the Escape Tray
Removing the Stack Tray
Removing the Grate-Shaped Lower Guide
Removing the Swing Unit
Removing the Processing Tray
Removing the Staple Drive Unit
Removing the Saddle Delivery Tray
Removing the Saddle Unit
Removing the Pushing Unit
Removing the Buffer Pass Upper Unit
Removing the Static Eliminator (Upper/Lower Escape Delivery Unit)
Removing the Stapler Unit
Removing the Saddle Stitcher Unit
Removing the Staple-Free Binding Unit
Removing the Static Eliminator (Stack tray Unit)
Removing the Static Eliminator (Saddle Delivery Unit)
Removing the Paddle Unit
Removing the Lower Stack Delivery Roller Clutch (CL102)
Removing the Escape Feed Clutch (CL101)
Removing the Stack Tray Torque Limiter
PCB
Removing the Finisher Controller PCB (PCB101)
Removing the Saddle Stitcher Controller PCB (PCB201)
Removing the Buffer Pass Controller PCB (PCB201)
Removing the Buffer Pass Power Supply PCB (PCB203)
Sensor
Removing the Delivery Sensor (PS102)
Clutch/ Solenoid
Removing the Paddle Clutch (CL103)
Motors
Removing the Front Alignment Motor (M107)
Removing the Rear Alignment Motor (M108)
Removing the Tray Auxiliary Guide Motor (M109)
Removing the Paper End Assist Motor (M113)
Removing the Stapler Shift Motor (M114)
Removing the Staple-Free Binding Motor (M116)
Removing the Saddle Paper Pushing Plate/Folding Motor (M204)
Removing the Saddle Delivery Motor (M207)
Switches
Removing the Front Cover Switch (SW101)
Removing the Swing Guide Safety Switch (SW102)
Removing the Manual Staple Switch (SW103)
Other Parts
Pulling Out the Saddle Unit (Service Position)
Removing the Grate-shaped Guide
Removing the Escape Delivery Roller
Removing the Return Roller
Removing the Swing Roller
Removing the Folding Roller
Removing the pushing plate

5) ADJUSTMENT
Overview
Service Mode
Basic Adjustment Items
Adjustments When Replacing Parts Items
Other
Basic Adjustment
Overview
Adjusting the Paper Alignment
Adjusting the Staple Position
Adjusting the Fold Position
Adjusting the Saddle Stitch
Adjustments When Replacing Parts
Phase Alignment When Installing the Stack Tray Drive Belt
Phase Alignment When Installing the Swing Unit
Phase adjustment of paddle unit
Phase Alignment When Installing the Paper Folding Roller
Handling Finisher Controller PCB Replacements
Other
Releasing the Saddle Delivery Tray Stacking Limit

6) TROUBLESHOOTING
Making Initial Checks
List of Initial Check Items
Processing Tray Area
Adjusting the Alignment and the Staple Position
Saddle Stitcher Area
Fold Placement / Saddle Stitch Adjustment

7) INSTALLATION
How to Utilize This Installation Procedure
Illustrations Used in This Procedure
Product Name
Checking Before Installation
Checking the Installation Space
Checking the Unpacking Space
Check Items When Turning OFF the Main Power
Points to Note on Installation
Installing the Accessories
Unpacking
Unpacking Procedure
Checking the Contents
Installation Procedure
Preparing the Host Machine for Installation
Installation of Buffer Pass Unit
Preparing The Finisher for Installation
Connecting to Host Machine
Affixing the Labels
Jam Label / Saddle Caution Language Label (Booklet Finisher only)
Tray Setting Labels
Making Adjustments
Making Check and Adjustment of the Height
Making Check and Adjustment of the Tilt
Making Checks After Completion of Adjustments
Making Checks After Completion of Installation Work
Disposal Parts Check
Operation Check
Detaching from the Host Machine
Finisher
Buffer Pass Unit

APPENDICES
Service Tools
Solvents and Oils
Special Tools
General Circuit Diagram
General Circuit Diagram 1/3
General Circuit Diagram 2/3
General Circuit Diagram 3/3

& Parts List Manual

Canon Staple FinisherAA1 AA1