Canon Staple Finisher-G1/Booklet Finisher-G1 Service Manual and Parts List Manual

Service Manual and Parts List Manual Canon Staple Finisher-G1/Booklet Finisher-G1;
This manual is in the PDF format, you can print, zoom, read any diagram, picture or page.
Every chapter on this manual is fully detailed and contain parts replacement and cleaning procedure, adjustment of Canon Staple Finisher-G1/Booklet Finisher-G1.
Table of contents:

Content for Service Manual:
SAFETY PRECAUTIONS
Notes Before it Works Serving
Points to Note at Cleaning

1) PRODUCT OUTLINE
Features
Specifications
Finisher Unit
Saddle Stitcher Unit
Names of Parts
External View
Finisher (Staple Finisher)
Saddle Finisher (Booklet Finisher)
Cross Section
Finisher Unit
Saddle Unit
Optional Construction

2) TECHNOLOGY
Basic Constitution
Component Configuration
Finisher (Staple Finisher)
Saddle Finisher (Booklet Finisher)
Overview of the Electrical Circuitry
Overview of the Electrical Circuitry (Saddle Stitcher Unit)
Controls
Feeding Unit
Overview
Staple Finisher
Booklet Finisher
Construction of the Control System
Staple Finisher
Booklet Finisher
Paper Delivery Path
Straight Ejection
Processing Tray Path
Buffer/Processing Tray Path
Paper Delivery Path (Saddle Stitcher Unit)
Stack Tray Unit
Tray Operation
Shutter Operation
Processing Tray Unit
Outline
Basic Operation
Processing Tray Paper Stacking Operation
Stack Delivery Operation
Stack Job Offset
Staple Operation
Swing Height Detection Control
Saddle Stitcher Unit
Basic Operation (Saddle Stitcher Unit)
Receiving Sheets
Aligning the Sheets
Stitching
Feeding the Stack
Folding/Delivering the Stack
Controlling the Inlet Flappers
Overview
A3/A3/ 305mm x 457mm (12 x 18)/ 279mm x 432mm (11 x 17) Paper Path (3 sheets)
B4/LGL Paper Path (3 sheets)
A4R/LTRR Paper Path (3 sheets)
Controlling the Movement of Sheets
Controlling the Aligning the Sheets
Controlling the Phase of the Crescent Roller
Overview of Folding Operation
Overview
Controlling the Movement of Stacks
Folding a Stack
Double Folding a Stack
Staple Operation
Overview
Stapler Unit
Stapler
Shifting the Stapler Unit
Stapling Operation
Stitcher Unit
Stitcher
Stitching Operation
Detecting Jams
Detecting Jams (Finisher Unit)
Detecting Jams (Saddle Stitcher Unit)
Power Supply
Power Supply Route (Finisher Unit)
Power Supply Route
Protection Function
Power Supply Route (Saddle Stitcher Unit)
Power Supply Route
Protection Function
Work of Service
User Maintenance
Maintenance and Inspection
Periodical Servicing
Periodically Replaced Parts
Durables
Measures at Time of Parts Replacement
Upgrading

3) PERIODIC SERVICING
List of Work for Scheduled Servicing

4) PARTS REPLACEMENT AND CLEANING PROCEDURE
List of Parts
External Covers
Staple Finisher
Saddle Finisher (Booklet Finisher)
Main Units
List of Consumable Parts and Cleaning Parts
List of Sensors
Staple Finisher Unit
Saddle Finisher Unit
List of Switchs
Staple Finisher Unit
Saddle Finisher Unit
List of Solenoid
Staple Finisher Unit
Saddle Finisher Unit
List of PCBs
Staple Finisher Unit
Saddle Finisher Unit
List of Motors
Staple Finisher Unit
Saddle Finisher Unit
List of Clutches
Other
External Covers
Removing the Front Cover
Removing the Rear Cover
Removing the Left Upper Cover
Removing the Upper Cover
Removing the Grate-shaped Upper Guide
Removing the Grate-shaped Lower Guide
Removing the Front Inside Upper Cover
Removing the Front Inside Lower Cover (Staple Finisher)
Removing the Front Inside Lower Cover (Saddle Finisher)
Removing the PCB Cover (Saddle Finisher)
Main Units
Removing the Swing Unit
Removing the Processing Tray
Removing the Tray 1
Removing the Tray 2
Removing the Return Roller Unit
Removing the Saddle Unit
Removing the Stitcher Mount Unit
Removing the Positioning Plate Unit
Removing the Saddle Delivery Tray Unit
Removing the Upper Delivery Guide
Removing the Inlet Feed Unit
Consumable Parts and Cleaning Points
Removing the Stapler
Removing the Buffer Roller
Removing the Return Roller
Removing the Swing Unit Static Charge Eliminator
Removing the Inlet Static Charge Eliminator
Removing the Stitcher Unit
PCB
Removing the Finisher Controller PCB
Action on replacing the finisher controller PCB
Removing the Saddle Stitcher Controller PCB
Other Parts
Removing the Paper Folding Roller
Removing the No.1 Flappers and the No.2 Flappers

5) ADJUSTMENT
Outline
Main adjustment
Adjustment item
The setting of the function
Basic Adjustment
Adjusting the Stacker Alignment Position
Adjusting the Staple Position
Adjusting the Height of the Swing Roller
Adjusting the Saddle Staple Position
Adjusting the Saddle Alignment Position
Adjusting the Processing Tray Return Amount
Adjusting the Processing Tray Return Speed.
Adjusting Punch Vertical Registration Position
Initializing the RAM on Finisher
Adjusting the Bias Line of Saddle Delivery Paper
Overview
Adjustment
Function Setting Operation
Adjustment at Time of Parts Replacement
Action on replacing the finisher controller PCB
Adjusting the Stitcher Unit

6) INSTALLATION
How to Utilize This Installation Procedure
When using the parts included in the package
Symbols in the Illustration
Checking Before Installation
Checking the Installation Site
Installing the Accessories
Points to Note on installation
Check Items when Turning OFF the Main Power
Unpacking
Unpacking Procedure
Checking the Contents
Installation Procedure
Preparing the Finisher for Installation
Connecting to the Host Machine.
Attaching the Labels etc
Operation Check
Operation Check
Adjusting the Tilt
Check the Tilt
Adjusting the Tilt

APPENDIX
Service Tools
Solvents and Oils
Special Tools
Signal Name List
Signal Name List
General Circuit Diagram
Staple Finisher-G1
Booklet Finisher-G1

______________________

Content for Parts List Manual:
A1 ASSEMBLY LOCATION DIAGRAM
L01 ACCESSORIES
L02 ATTACHMENT PARTS (STAPLE FINISHER-G1)
L02A ATTACHMENT PARTS (BOOKLET FINISHER-G1)
L10 EXTERNAL COVERS, PANELS, ETC. (STAPLE FINISHER-G1)
L10A EXTERNAL COVERS, PANELS, ETC. (BOOKLET FINISHER-G1)
L11 MACHINE INTERNAL COMPONENTS 1
L12 MACHINE INTERNAL COMPONENTS 2
L13 MACHINE INTERNAL COMPONENTS 3
L14 MACHINE INTERNAL COMPONENTS 4
L15 MACHINE INTERNAL COMPONENTS 5
L16 STACK UPPER TRAY ASSEMBLY
L17 STACK LOWER TRAY ASSEMBLY
L20 OPERATION TRAY ASSEMBLY
L25 PAPER FEEDER ASS’Y
L30 RETURN ROLLER ASSEMBLY
L31 PRESSURE ROLLER ASSEMBLY
L32 SWING GUIDE ASSEMBLY
L33 ENTRANCE UPPER GUIDE ASSEMBLY
L40 STAPLER ASSEMBLY
L50 SADDLE UNIT (BOOKLET FINISHER-G1)
L53 SADDLE GUIDE ASSEMBLY (BOOKLET FINISHER-G1)
L54 SADDLE STAPLER ASSEMBLY (BOOKLET FINISHER-G1)
L55 SADDLE PAPER FEEDER ASSEMBLY (BOOKLET FINISHER-G1)
L56 PASS LOWER GUIDE ASSEMBLY (BOOKLET FINISHER-G1)
L57 INNER SIDE PLATE ASSEMBLY (BOOKLET FINISHER-G1)
L58 SADDLE PAPER DELIVERY ASSEMBLY (BOOKLET FINISHERG1)
L59 MOTOR MOUNT ASSEMBLY (BOOKLET FINISHER-G1)
L90 MAIN CONTROLLER PCB ASSEMBLY
L91 SADDLE CONTROLLER PCB ASSEMBLY (BOOKLET FINISHER G1)
ZZA MECHANICAL STANDARD PARTS (HOW TO USE)
ZZB MECHANICAL STANDARD PARTS (SCREWS)
ZZC MECHANICAL STANDARD PARTS (BOLTS)
ZZD MECHANICAL STANDARD PARTS (NUTS)
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS)

Canon Staple FinisherG1 G1