Canon Staple Finisher-K1/Booklet Finisher-K1 Service Manual and Parts List Manual

Service Manual and Parts List Manual Canon Staple Finisher-K1/Booklet Finisher-K1;
This manual is in the PDF format, you can print, zoom, read any diagram, picture or page.
Every chapter on this manual is fully detailed and contain parts replacement and cleaning procedure, adjustment of Canon Staple Finisher-K1/Booklet Finisher-K1.
Table of contents:

Content for Service Manual:
SAFETY PRECAUTIONS
Notes Before Servicing
Points to Note at Cleaning

1) PRODUCT OUTLINE
Features
Specifications
Finisher Unit
Staple Unit
Saddle Stitcher Unit (Booklet Finisher-K1)
Others
Names of Parts
External View(Front)
Finisher (Staple Finisher)
Saddle Finisher (Booklet Finisher)
External View(Rear)
Finisher (Staple Finisher)
Saddle Finisher (Booklet Finisher)
External View(Internal)
Saddle Finisher (Booklet Finisher)
Cross Section(Front)
Finisher (Staple Finisher)
Saddle Finisher (Booklet Finisher)
Optional Construction

2) TECHNOLOGY
Basic Configuration
Functional Configuration
Overview of Electrical Circuitry
Controls
Controls
Feeding Unit
Outline
Basic Operations
Straight Path Paper Feed Operation
Processing Tray Paper Feed Operation
Buffer Path Paper Feed Operation
Switching Over the Paper Path
Stacking Tray Unit
Stacking Tray Operation
Shutter Operation
Processing Tray Unit
Outline
Basic Operation
Processing Tray Paper Stacking Operation
Shift Operation
Staple Operation
Stack Delivery Operation
Swing Guide Height Detection Control
Saddle Stitcher Unit
Outline
Basic Sequence of Operations
Paper Feeding Operation
Roller Guide Clearance Control
Alignment Operation
Stitching Operation
Paper Folding/Delivery Operations
Controller Unit
Outline
Finisher Controller PCB
Saddle Stitcher Controller PCB
Detecting Jams
Detecting Jams
Power Supply
Outline
Protective Functions
Work of Service
When replacing the parts
Periodic Servicing
Upgrading

3) PERIODIC SERVICING
List of Work for Scheduled Servicing
Work for Scheduled Servicing
User Maintenance
Maintenance and Inspection
Periodical Servicing
Periodically Replaced Parts
Durables
Measures at Time of Parts Replacement
Upgrading

4) PARTS REPLACEMENT AND CLEANING PROCEDURE
List of Parts
External / Internal Covers
Main Units
Consumable Parts Requiring Periodic Replacementand Cleaning Points
List of Solenoids
List of Clutches
List of Cooling Fans
List of Motors
List of Sensors
List of Switches
List of PCBs
Other Parts
External / Internal Covers
Removing the Front Door (Finisher [Staple Finisher])
Removing the Front Door (Saddle Finisher [Booklet Finisher])
Removing the Upper Cover (Finisher [Staple Finisher])
Removing the Upper Cover (Saddle Finisher [Booklet Finisher])
Removing the Rear Cover (Upper)
Removing the Rear Cover (Lower)
Removing the Left Inner Cover (Finisher [Staple Finisher])
Removing the Left Inner Cover (Saddle Finisher [Booklet Finisher])-4-20
Removing the Right Inner Cover (Finisher [Staple Finisher])
Removing the Right Inner Cover (Saddle Finisher [Booklet Finisher])
Removing the Saddle Stitcher Cover
Main Units
Removing the Grate-shaped Upper Guide
Removing the Tray1 unit / Tray2 unit
Removing the Grate-shaped Lower Guide (Finisher [Staple Finisher])
Removing the Grate-shaped Lower Guide(Saddle Finisher [Booklet Finisher])
Removing the Saddle Delivery Tray
Removing the Stapler Drive Unit(Finisher [Staple Finisher])
Removing the Stapler Drive Unit(Saddle Finisher [Booklet Finisher])
Removing the Processing Tray Unit
Removing the Swing Guide Unit
Checking the position attached the Swing Guide Unit
Pull out the Saddle Unit (Service Position)
Removing the Saddle Unit
Removing the Thrust Unit
Consumable Parts Requiring Periodic Replacement and Cleaning Points
Removing the Static Eliminator (Feed Guide Unit)
Removing the Shutter Torque Limiter
Removing the Stapler Unit
Removing the Paper Holding Torque Limiter
Removing the Tray1 Torque Limiter
Removing the Tray2 Torque Limiter
Removing the Static Eliminators (Swing Guide Unit)
Checking the position attached the Swing Guide Unit
Removing the Stack Delivery Upper Roller
Removing the Sub Guide Torque Limiter
Removing the Static Eliminator (Grate-shaped lower guide unit)
Removing the Paper Holding Rubber
Removing the Swing Guide Open Solenoid (SL101)
Removing the Torque Limiter (Tray1/2 Paper Holder)
Remove the Paper Holding Rollers (Front) and (Left)
Removing the Paper Holding Roller
Removing the Shutter Clutch (CL102)
Removing the Side Rib
PCBs
Removing the Finisher Controller PCB
Removing the Tray1 Motor Driver PCB
Removing the Tray2 Motor Driver PCB
Removing the AC Noise Filter PCB
Removing the Power Supply Unit
Clutches/Solenoids
Removing the Saddle Inlet Flapper Solenoid (SL206)
Adjusting the position attached the Saddle Inlet Flapper Solenoid (SL206)
Motors
Removing the Paper Return Guide Roller Motor (M121)
Removing the Gripper Motor (M117)
Removing the Gripper Base Motor (M116)
Removing the Stacking Tray Paper Retainer Motor (M114)
Removing the Tray Auxiliary Guide Motor (M120)
Removing the Rear Alignment Motor (M109)
Removing the Front Alignment Motor (M108)
Removing the Tray1 Shift Motor (M105)
Removing the Tray2 Shift Motor (M106)
Removing the Staple Shift Motor (M107)
Removing the Inlet Feed Motor (M200)
Removing the Processing Tray Paper Retainer Motor (M118)
Removing the Buffer Feed Motor (M102)
Removing the Paper Trailing Edge Pushing Guide Motor (M113)
Removing the Feed Motor (M101)
Removing the Stack Delivery Upper Motor (M104)
Removing the Stack Delivery Lower/Shutter Motor (M122)
Removing the Swing Guide Motor (M110)
Removing the Feed Roller Disengage / Buffer Flapper Motor (M119)
Heat Exhaust Fan
Removing the Heat Exhaust Fan
Switches
Removing the Staple Safety Switch (Front/Rear) (SW102/SW104)
Other Parts
Removing the Alignment Roller
Removing the Thrust Plate
Removing the Folding Rollers (Upper) / (Lower)
Removing the Pre-delivery Roller (Upper)
Removing the Pre-delivery Roller (Lower)
Removing the Feed Roller 3
Removing the Buffer Roller (Lower)
Removing the Feed Roller 1
Removing the Feed Roller 2 / Buffer Roller (Upper)
Removing the Saddle Transport Unit
Removing the Saddle Inlet Delivery Roller (Left / Right)

5) ADJUSTMENT
Overview
Overview
Detail Description
Major Adjustments
Basic Adjustment
Paper Bump Amount Adjustment at the high-accuracy punch mode
Paper Return Roller Descension Timing Adjustment
Stack Delivery Upper Roller Ascension Timing Adjustment
Paper Switchback Position Adjustment
Paper Return Roller Ascension (Angle) Amount Adjustment
Buffer Operation Enable/Disable Mode Setting
Adjusting the Saddle Paper End Stopper Installation Angle
Action on parts replacement
Checking the position attached the Swing Guide Unit
Adjusting the position attached the Saddle Inlet Flapper Solenoid (SL206)
Note on replacing the finisher controller PCB

6) INSTALLATION
How to Utilize This Installation Procedure
Illustrations Used in This Procedure
Descriptions Used in This Procedure
When using the parts included in the package
Symbols in the Illustration
Product Name
Checking Before Installation
Checking the Power Supply
Selecting the Site of Installation
Checking the Unpacking Space
Points to Note on Installation
Order of Installation of Options
Turning Off the Main Power of the Host Machine
Unpacking and Checking the Contents
Checking the Contents
Unpacking Procedure
Unpacking Procedure of the Saddle Unit [Booklet Finisher-K1 Only]-6-13
Installation Procedure
Installing Options
Preparation for Installation on Upstream Connection Machine Side [Staple Finisher-K1 only]
Connecting to Buffer Pass Unit
Connecting to Document Insertion Unit
Connecting to Professional Puncher
Connecting to Paper Folding Unit
Preparation for Installation on Upstream Connection Machine Side [Booklet Finisher-K1 only]
Connecting to Buffer Pass Unit
Connecting to Document Insertion Unit
Connecting to Professional Puncher
Connecting to Paper Folding Unit
Connecting to the Upstream Connection Machine
Making Adjustments
Adjusting the Height and Tilt
Checking the Difference in Height and the Tilt
Adjusting the Height and Tilt
Making Checks after Completion of Adjustments
Operation Check
Machine Relocation Work

APPENDIX
Service Tools
Solvents and Oils
Special Tools
General Circuit Diagram
General Circuit Diagram

______________________

Content for Parts List Manual:
A ASSEMBLY LOCATION DIAGRAM
L01 ACCESSORIES
L10 EXTERNAL COVERS, PANELS, ETC. (STAPLE FINISHER-K1)
L10A EXTERNAL COVERS, PANELS, ETC. (BOOKLET FINISHER-K1)
L11 INTERNAL COMPONENTS 1 (STAPLE FINISHER-K1)
L11A INTERNAL COMPONENTS 1 (BOOKLET FINISHER-K1)
L12 INTERNAL COMPONENTS 2 (BOOKLET FINISHER-K1)
L14 SADDLE TRAY ASSEMBLY (BOOKLET FINISHER-K1)
L15 POWER CORD TERMINAL ASSEMBLY
L17 FACE-UP LOWER ASSEMBLY (STAPLE FINISHER-K1)
L17A FACE-UP LOWER ASSEMBLY (BOOKLET FINISHER-K1)
L18 TRAY UPPER ASSEMBLY
L19 TRAY LOWER ASSEMBLY
L22 FEED DISPOSE DRIVE ASSEMBLY 1
L23 FEED DISPOSE DRIVE ASSEMBLY 2
L30 ENTRANCE PAPER FEED ASSEMBLY (BOOKLET FINISHER-K1)
L31 ENTRANCE GUIDE ASSEMBLY (BOOKLET FINISHER-K1)
L32 ENTRANCE GUIDE FLAPPER ASSEMBLY (BOOKLET FINISHERK1)
L35 PAPER FEED DISPOSE ASSEMBLY
L36 UPPER FEED GUIDE ASSEMBLY
L40 STAPLER MOUNT ASSEMBLY
L41 STAPLE ASSEMBLY
L42 STAPLE DUST BOX ASSEMBLY
L50 SADDLE JOINT ASSEMBLY (BOOKLET FINISHER-K1)
L51 SADDLE JAM RELEASE ASSEMBLY (BOOKLET FINISHER-K1)
L52 SADDLE DELIVERY PATH ASSEMBLY (BOOKLET FINISHER-K1)
L53 SADDLE RIGHT GUIDE ASSEMBLY (BOOKLET FINISHER-K1)
L54 SADDLE STAPLER ASSEMBLY (BOOKLET FINISHER-K1)
L55 THRUST ASSEMBLY (BOOKLET FINISHER-K1)
L56 SADDLE OPERATION TRAY ASSEMBLY (BOOKLET FINISHERK1)
L57 EDGE STOPPER ASSEMBLY (BOOKLET FINISHER-K1)
L60 DISPOSE ASSEMBLY
L61 FRONT ALIGNMENT ASSEMBLY
L62 REAR ALIGNMENT ASSEMBLY
L63 GRIPPER ASSEMBLY
L64 GRIPPER ARM ASSEMBLY
L65 GRIPPER DRIVE ASSEMBLY
L67 SWING GUIDE ASSEMBLY
L90 FINISHER CONTROL PCB ASSEMBLY
L91 SADDLE CONTROL PCB ASSEMBLY (BOOKLET FINISHER-K1)
L93 FILTER PCB ASSEMBLY
ZZA MECHANICAL STANDARD PARTS (HOW TO USE)
ZZB MECHANICAL STANDARD PARTS (SCREWS)
ZZC MECHANICAL STANDARD PARTS (BOLTS)
ZZD MECHANICAL STANDARD PARTS (NUTS)
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS)

Canon Staple FinisherK1 K1