Caterpillar 16M Series 3 Motor Grader Parts Manual (Version July 2015)

Caterpillar 16M Series 3 Motor Grader Parts Manual
E9Y1-Up (Machine)
TXX1-Up (Engine)
DM31-Up (Transmission)

Type of machine: Motor Grader
Print No: SEBP7270, July 2015
Language and Format: English/PDF
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This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar 16M Series 3 Motor Grader. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:
GENERAL INFORMATION
REPAIR ALTERNATIVES
SUPPLEMENTAL COOLANT
ADDITIVES
MAINTENANCE PARTS
INDEX

MACHINE ARRANGEMENT
STRUCTURE AR
COMMON AR
OPTION AR-CAB
OPTION AR-HYDRAULIC
OPTION AR-LADDER
OPTION AR-LIGHTING
SPECIAL AR

ENGINE ARRANGEMENT
ENGINE AR
ENGINE AR-COMPLETE
ENGINE AR-CORE
INSTALLATION AR-ENGINE

BASIC ENGINE
ACTUATOR AS-VALVE
ACTUATOR GP-VALVE
BASE GP-VALVE COVER
CAMSHAFT GP
COVER GP-CYLINDER BLOCK
COVER GP-FLYWHEEL HOUSING
COVER GP-FRONT HOUSING
COVER GP-SOUND SUPPRESSION
COVER GP-VALVE MECHANISM
CRANKSHAFT GP
CYLINDER BLOCK AS
CYLINDER BLOCK GP
CYLINDER HEAD AS
CYLINDER HEAD GP
DAMPER GP
FASTENER GP-CYLINDER HEAD
FLYWHEEL GP
GEAR GP-REAR
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
LIFTER GP-VALVE
LIFTING GP-ENGINE
MOUNTING GP-ALTERNATOR & COMPR
MOUNTING GP-ENGINE & XMSN
MOUNTING GP-FAN DRIVE
MOUNTING GP-VALVE MECHANISM
PAN GP-OIL
PISTON & ROD GP
PLUG GP-CYLINDER BLOCK
PLUG GP-ENGINE
ROCKER ARM GP
SEAL GP-CRANKSHAFT
SUPPORT GP-ENGINE
VALVE MECHANISM GP

LUBRICATION SYSTEM
BREATHER GP
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FUMES DISPOSAL GP
GAUGE GP-OIL LEVEL (DIPSTICK)
LINES GP-TURBOCHARGER OIL
OIL CHANGE GP-HIGH SPEED
PUMP GP-ENGINE OIL

COOLING SYSTEM
COOLER GP-ENGINE OIL
COOLING AR
FAN GP-SUCTION
HOUSING & REGULATOR GP
LINES GP-WATER
PLUG GP-ENGINE OIL COOLER
PLUG GP-WATER LINES
PUMP GP-WATER
RADIATOR GP
TANK GP-COOLANT

AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP-AIR
AIR CLEANER GP
BRACKET GP-SUPPORT
LINES GP-AIR
MANIFOLD GP-EXHAUST
MANIFOLD GP-INLET
MUFFLER GP
PRECLEANER AS
TURBOCHARGER GP

FUEL SYSTEM
BASE GP-FUEL FILTER
FILTER & LINES GP-FUEL
FILTER GP-FUEL
FILTER GP-WATER SEP & FUEL
INJECTOR GP-FUEL
LINES GP-FUEL
MOUNTING GP-FUEL FILTER
PUMP GP-FUEL INJECTION
PUMP GP-FUEL PRM & WATER SEP
PUMP GP-FUEL TRANSFER
REGULATOR GP-FUEL PRESSURE
TANK AR-FUEL
TANK GP-FUEL
VALVE GP-CHECK
VALVE GP-FLUID SAMPLING

ELECTRICAL AND STARTING SYSTEM
ALARM GP
ALTERNATOR GP-CHARGING
APPLICATION GP-MONITOR
BATTERY & WIRING GP
BOX & MTG GP-OBJECT DETECTION
BOX GP-OBJECT DETECTION
CAMERA GP
CONTROL & MTG GP-ELECTRONIC
CONTROL & MTG GP-IMPLEMENT
CONTROL GP-COMMUNICATION
CONVERTER GP-ELECTRICAL
ELECTRICAL AR
ELECTRONICS GP-COMMUNICATION
ELECTRONICS GP-IMPLEMENT
ELECTRONICS GP-MACHINE
ELECTRONICS GP-MONITOR
ELECTRONICS GP-POWER TRAIN
GRADE CONTROL GP
HARNESS AS-CAB
HARNESS AS-CONTROL
HARNESS AS-ENGINE
HARNESS AS-FRONT
HARNESS AS-FUEL TANK
HARNESS AS-LIGHTING
HARNESS AS-RADIO
HARNESS AS-REAR
HARNESS AS-REAR LIGHTING
HARNESS AS-SENSOR
HARNESS AS-SOLENOID
HARNESS AS-SWITCH
HARNESS AS-THERMOSTAT
HARNESS AS-TRANSMISSION
HARNESS AS-VALVE
HARNESS AS-WIRING
HEATER GP-JACKET WATER
INSTALLATION AR-COMMUNICATION
INSTALLATION GP-SECURITY
INSTALLATION GP-WARNING BEACON
KIT-RETROFIT
LAMP GP-DOME
LAMP GP-FLOOD
LAMP GP-HEAD
LAMP GP-HEAD & SIGNAL
LAMP GP-WARNING BEACON
LIGHTING AR-FLOOD
LIGHTING AR-ROADING
LIGHTING GP-FLOOD
LIGHTING GP-FLOOD & HEAD
LIGHTING GP-ROADING
MOTOR GP-ELECTRIC
MOUNTING GP-LIGHTING
MOUNTING GP-WIRING
PLATE AS-BRUSH
POWER SUPPLY GP
RADIO GP-COMMUNICATION
SENSOR & MOUNTING GP
SENSOR & MTG GP-POSITION
SENSOR GP-COOLANT LEVEL
SENSOR GP-ENGINE
SENSOR GP-POSITION
SENSOR GP-PRESSURE
SENSOR GP-SPEED
SENSOR GP-TEMPERATURE
STARTING AID GP-ETHER
STARTING MOTOR GP-ELECTRIC
SWITCH AS-TOGGLE
SWITCH GP-BYPASS
SWITCH GP-DISCONNECT
SWITCH GP-LIMIT
SWITCH GP-MAGNETIC
SWITCH GP-ROADING
SWITCH GP-WIPER
WIRING GP-ALTERNATOR
WIRING GP-BLADE
WIRING GP-CAB
WIRING GP-CAMERA
WIRING GP-ELECTRONIC CONTROL
WIRING GP-FRONT
WIRING GP-GRADE CONTROL
WIRING GP-LUBRICATION
WIRING GP-PANEL
WIRING GP-REAR
WIRING GP-REAR LIGHTING
WIRING GP-SENSOR
WIRING GP-UNIT INJECTOR

POWER TRAIN
AXLE AR-FRONT
AXLE AR-FIXED & OSCILLATING
AXLE GP-FRONT
AXLE GP-REAR
CARRIER GP-FINAL DRIVE
CASE & PARTS GP-PLANETARY
CHAIN GP-DRIVE
CLUTCH GP-TRANSMISSION
CONTROL GP-DIFFERENTIAL LOCK
CONTROL GP-TRANSMISSION HYD
COOLER GP-TRANSMISSION OIL
COUPLING GP-TORSIONAL
COVER GP-SHIPPING
DIFFERENTIAL & BEVEL GEAR GP
DIFFERENTIAL GP
DRIVE GP-FINAL
FILLER GP-POWER TRAIN OIL
FILTER GP-OIL
GEAR GP-FRONT
LINES GP-TRANSMISSION OIL
MOTOR GP-PISTON
MOUNTING GP-WHEEL
POWER TRAIN AR
PUMP GP-GEAR
ROTATING GP-PUMP
SCREEN GP-MAGNETIC
SHAFT GP-DRIVE
SHAFT GP-INPUT
SWASHPLATE GP
TANDEM & COVER GP
TRANSMISSION AR
UNIVERSAL JOINT GP
VALVE & MTG GP-SOLENOID
VALVE GP-MODULATING
VALVE GP-RELIEF
VALVE GP-SOLENOID
WHEEL & TIRE AR
WHEEL & TIRE GP
WHEEL AR
WHEEL GP

FRAME AND BODY
BUMPER GP-FRONT
COVER GP-ACCESS
COVER GP-CONTROL VALVE
DOOR GP-ACCESS
ENCLOSURE AR
ENCLOSURE GP-ENGINE
FASTENER GP-ENCLOSURE
FASTENER GP-HANDRAIL
FENDER & SUPPORT GP
FENDER GP-REAR
FRAME AR
FRAME GP-FRONT
FRAME GP-REAR
GUARD GP-AXLE
GUARD GP-BOTTOM
GUARD GP-DEBRIS
HANDHOLD GP
HANDRAIL GP
HITCH GP-ARTICULATING
HITCH GP-TOWING
HOOD GP
LADDER AR
LADDER GP
LINES GP-AUTOMATIC
LUBRICATION
LINES GP-LUBRICATION
LINK GP-STEERING
LUBRICATION AR-AUTOMATIC
MOUNTING GP-AXLE
MOUNTING GP-VALVE
PANEL GP-SOUND SUPPRESSION
PLATE GP-PUSH
PUMP GP-LUBRICATION
SHIELD GP-ENGINE COMPARTMENT
STEP GP
SUPPORT GP-PLATFORM
SUPPORT GP-RADIATOR
SUPPRESSION GP-SOUND
TANK & PUMP GP-LUBRICATION
VALVE GP-LUBE DISTRIBUTION
WALKWAY GP

BRAKING SYSTEM
ACCUMULATOR & MTG GPBRAKE.
ACCUMULATOR GP
ACCUMULATOR GP-BRAKE
BRAKE GP-PARKING
BRAKE GP-SERVICE
CONTROL GP-SERVICE BRAKE
LINES GP-SERVICE BRAKE

HYDRAULIC SYSTEM
ACCUMULATOR & MTG GP-HYDRAULIC
ACCUMULATOR AR-BLADE CUSHION
ACCUMULATOR GP-HYDRAULIC
BASE GP-OIL FILTER
CONTROL AR-HYDRAULIC
COOLER GP-HYDRAULIC OIL
CYLINDER & MTG GP-ARTICULATION
CYLINDER & MTG GP-BLADE LIFT
CYLINDER & MTG GP-BLADE TIP
CYLINDER & MTG GP-CENTERSHIFT
CYLINDER & MTG GP-SIDESHIFT
CYLINDER & MTG GP-STEERING
CYLINDER & MTG GP-WHEEL LEAN
CYLINDER GP-ARTICULATION
CYLINDER GP-BLADE TIP
CYLINDER GP-CENTERSHIFT
CYLINDER GP-LIFT
CYLINDER GP-RIPPER
CYLINDER GP-SIDESHIFT
CYLINDER GP-STEERING
CYLINDER GP-WHEEL LEAN
DRIVE GP-CIRCLE
FILTER & MTG GP-HYDRAULIC
FILTER GP-OIL
FLOAT AR-BLADE
HYDRAULIC AR
LINES GP-ACCUMULATOR
LINES GP-CENTERSHIFT LOCK
LINES GP-HYDRAULIC FAN
LINES GP-IMPLEMENT
LINES GP-PUMP
LINES GP-RIPPER
LINES GP-SECONDARY STEERING
LINES GP-STEERING
LOCK GP-CENTERSHIFT
MANIFOLD GP-CONTROL
MANIFOLD GP-HYDRAULIC
MANIFOLD GP-VALVE
MOTOR GP-GEROTOR
PUMP & MOTOR GP-SEC STEERING
PUMP & MTG GP-PISTON
PUMP & MTG GP-SECONDARY STEER
PUMP GP-PISTON
SWIVEL GP
TANK & MTG GP-HYDRAULIC
TANK GP-HYDRAULIC
VALVE & MOUNTING GP
VALVE GP-BANK 4
VALVE GP-BANK 5
VALVE GP-BANK 6
VALVE GP-BANK 7
VALVE GP-BYPASS
VALVE GP-CONTROL
VALVE GP-PRESSURE REDUCING
VALVE GP-PUMP CONTROL
VALVE GP-SOLENOID
VALVE GP-SOLENOID & MANIFOLD
VALVE GP-STEERING

IMPLEMENTS
CIRCLE & BEAM AS
CIRCLE GP
DRAWBAR GP
OPTION AR
MOLDBOARD GP

OPERATOR STATION
AIR CONDITIONER & MOUNTING GP
AIR CONDITIONER AR
AIR CONDITIONER GP
ARMREST GP
BRACKET GP-MOUNTING
CAB AR
CAB GP
COIL GP-EVAPORATOR & HEATER
COMPRESSOR GP-REFRIGERANT
CONDENSER & MTG GP-REFRIGERANT
CONDENSER GP-REFRIGERANT
CONTROL & MTG GP-JOYSTICK
CONTROL GP-AIR & TEMPERATURE
CONTROL GP-ELECTROHYDRAULIC
CONTROL GP-JOYSTICK
COVER GP-CAB
CUSHION GP-ARM
DISPLAY GP-CAMERA
DOOR GP-CAB
DUCT & FILTER GP-CAB AIR
FAN GP-CIRCULATING
HORN GP-AIR
HORN GP-ELECTRIC
INSTALLATION GP-CAB
INSTALLATION GP-CONTROLS
INSTALLATION GP-RADIO
KIT-HANDLE
KIT-SEAT AIR COMPRESSOR
KIT-SEAT CUSHION
KIT-SHOCK ABSORBER
LINER GP-CAB
LINES GP-AIR CONDITIONER
LINES GP-HEATER
LITERATURE GP
MIRROR GP
MIRROR GP-REAR VIEW
MONITOR AR-PAYLOAD
MOTOR GP-WINDOW WIPER
MOUNTING GP-ANTENNA
MOUNTING GP-CAB
MOUNTING GP-CONTROL
MOUNTING GP-PLATFORM
PAN GP-BACKREST
PANEL GP-CONTROL
PANEL GP-INSTRUMENT
PEDAL GP-BRAKE, XMSN & GOV
PLATFORM AR
PLATFORM GP-OPERATOR
RADIO GP
SEAT & MOUNTING GP
SEAT BELT GP
SEAT GP
SEAT GP-SUSPENSION
SUPPORT GP-CONTROL
SUSPENSION GP-SEAT
TANK GP-WINDOW WASHER
TRIM GP-CAB
WINDOW GP-CAB
WINDOW GP-VENT
WIPER & WASHER GP-WINDOW
WIPER GP-WINDOW

WORK TOOLS
BIT GP-END
EDGE GP-CUTTING
EXTENSION GP-BLADE
LIFT GP-BLADE
MOUNTING GP-RIPPER
RIPPER AR
RIPPER GP
TOOTH GP-RIPPER

SERVICE EQUIPMENT AND SUPPLIES
FILM GP
FILM GP-U.S
PLATE & FILM GP

PART NUMBER INDEX