Caterpillar 789C Off-Highway Truck Parts Manual

Caterpillar 789C Off-Highway Truck Parts Manual
2BW1-Up (Machine)
7TR1-Up (Engine)
6LE1-Up (Transmission)
3LT1-Up (Torque Converter)

Print No: SEBP2790-114, June 2009
Type of machine: Off-Highway Truck
Language and Format: English/PDF
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This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar 789C Off-Highway Truck. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:

GENERAL INFORMATION
REPAIR ALTERNATIVES
SUPPLEMENTAL COOLANT ADDITIVES
MAINTENANCE PARTS
INDEX

MACHINE ARRANGEMENT
CHASSIS AR
GENERAL AR
MACHINE AR

ENGINE ARRANGEMENT
ENGINE AR
INSTALLATION AR-ENGINE

BASIC ENGINE
ADAPTER GP-FLYWHEEL HOUSING
AIR COMPRESSOR GP
BASE GP-VALVE COVER
BELT TENSIONER GP
CAMSHAFT GP
COVER GP-CYLINDER BLOCK
COVER GP-FLYWHEEL HOUSING
COVER GP-FRONT HOUSING
COVER GP-VALVE MECHANISM
CRANKSHAFT GP
CYLINDER BLOCK AS
CYLINDER BLOCK GP
CYLINDER HEAD AS
CYLINDER HEAD GP
DAMPER GP
DRIVE AR-FAN
DRIVE GP-ACCESSORY
DRIVE GP-AUXILIARY
DRIVE GP-FAN
FASTENER GP-FRONT HOUSING
FLYWHEEL GP
GEAR GP-FRONT
GEAR GP-REAR
GOVERNOR GP-AIR COMPRESSOR
GUARD GP-BELT
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
LIFTING GP-ENGINE
LINES GP-AIR COMPRESSOR
MOUNTING GP-ALTERNATOR
PAN GP-OIL
PISTON & ROD GP
PULLEY GP-IDLER
SEAL GP-CRANKSHAFT
SUPPORT GP-ENGINE
SUPPORT GP-FAN DRIVE
TRUNNION GP-ENGINE
VALVE MECHANISM GP

LUBRICATION SYSTEM
BREATHER GP
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FUMES DISPOSAL GP
GAUGE GP-OIL LEVEL (DIPSTICK)
LINES GP-ENGINE OIL
LINES GP-FAN DRIVE
LINES GP-PRELUBRICATION
LINES GP-TURBOCHARGER OIL
MANIFOLD GP-CONTROL
METERING GP-ENGINE OIL
OIL CHANGE GP-HIGH SPEED
PUMP & MOTOR
GP-PRELUBRICATION
PUMP GP-ENGINE OIL
PUMP GP-SCAVENGE
VALVE & MTG GP-OIL METERING
VALVE GP-SOLENOID

COOLING SYSTEM
CONNECTION GP-WATER
COOLER GP-ENGINE OIL
CORE AS-OIL COOLER
CORE GP-ENGINE OIL COOLER
CORE GP-OIL COOLER
COVER GP-RADIATOR CAP
FAN GP-SUCTION
GAUGE GP-COOLANT LEVEL
HOUSING & REGULATOR GP
LINES GP-AFTERCOOLER WATER
LINES GP-TURBOCHARGER WATER
LINES GP-WATER
PUMP GP-AUXILIARYWATER
PUMP GP-WATER
RADIATOR GP
SHIELD GP-WATER MANIFOLD
VALVE GP-COOLANT SAMPLING

AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP-TREATED WATER
AFTERCOOLER GP-WATER
AIR CLEANER GP
EXHAUST AR-BODY
LINES GP-AIR
MANIFOLD GP-EXHAUST
MUFFLER GP
PIPE GP-EXHAUST
SHIELD AS-HEAT
SHIELD GP-MANIFOLD
TURBOCHARGER GP

FUEL SYSTEM
FILTER & LINES GP-PRIMARY FUEL
FILTER GP-FUEL
FILTER GP-PRIMARY FUEL
FILTER GP-WATER SEP & FUEL
INJECTOR GP-FUEL
LINES GP-FUEL
LINES GP-FUEL INJECTION
MANIFOLD GP-FUEL
PUMP GP-FUEL INJECTION
PUMP GP-FUEL PRIMING
PUMP GP-FUEL PRM & PRIM FILTER
PUMP GP-FUEL TRANSFER
TANK AS-FUEL
TANK GP-FUEL
VALVE AS-TANK

ELECTRICAL AND STARTING SYSTEM
ALARM GP
ALTERNATOR GP-CHARGING
APPLICATION GP-MONITOR
BATTERY GP
BUFFER GP-SENSOR
CONTROL & MTG GP-ELECTRONIC
CONTROL & MTG GP-ENGINE ELEK
CONTROL & MTG GP-MONITOR
CONTROL GP-AIR STARTING
CONTROL GP-COMMUNICATION
CONTROL GP-ENG RATINGS ELEK
CONTROL GP-ENGINE ELECTRONIC
CONTROL GP-FAN
CONTROL GP-UNPROGRAMMED
ELECTRONICS GP-ENGINE RATINGS
ELECTRONICS GP-MACHINE
ELECTRONICS GP-MONITOR
ELECTRONICS GP-POWER TRAIN
HARNESS AS-ENGINE
HEATER GP-ENGINE OIL
HEATER GP-FUEL
HEATER GP-JACKETWATER
INSTALLATION AR-PAYLOAD
LAMP GP-DOME
LAMP GP-FLOOD
LAMP GP-HEAD
LAMP GP-PAYLOAD SIGNAL
LAMP GP-REAR
LAMP GP-SIGNAL
LUBRICATOR GP-AIR MOTOR
MODULE GP-VIDS/VIMS INTERFACE
PANEL GP-CIRCUIT BREAKER
SENSOR & MTG GP-PRESSURE
SENSOR GP-COOLANT LEVEL
SENSOR GP-EXHAUST TEMPERATURE
SENSOR GP-FUEL LEVEL
SENSOR GP-LIQUID LEVEL
SENSOR GP-POSITION
SENSOR GP-PRESSURE
SENSOR GP-SPEED
SENSOR GP-TEMPERATURE
SOFTWARE GP-MONITOR
STARTING AID GP-ETHER
STARTING AR-AIR
STARTING AR-COLDWEATHER
STARTING MOTOR GP-AIR
SWITCH GP-BYPASS
SWITCH GP-DISCONNECT
SWITCH GP-FLOW
SWITCH GP-LIQUID LEVEL
SWITCH GP-MAGNETIC
SWITCH GP-START
THERMOCOUPLE GP
VALVE GP-SOLENOID
WIRING GP-CAB
WIRING GP-CAMERA
WIRING GP-CHASSIS
WIRING GP-ENGINE
WIRING GP-JACKET WATER HEATER
WIRING GP-LIGHTING
WIRING GP-MACHINE
WIRING GP-MONITOR

POWER TRAIN
ACTUATOR GP-ROTARY
CASE GP-TRANSMISSION
CONTROL GP-TRACTION
CONTROL GP-TRANSMISSION HYD
COOLER GP-REAR AXLE OIL
COVER GP-SHIPPING
DIFFERENTIAL & BEVEL GEAR GP
DIFFERENTIAL GP
DRIVE GP-FINAL
FILTER & LINES GP-TORQUE CONV
FILTER GP-OIL
GEAR GP-TRANSFER
GUARD GP-RIM
HOUSING GP-REAR AXLE
LINES GP-POWER TRAIN FILTER
LINES GP-TRANSMISSION OIL
PLANETARY GP-TRANSMISSION
POWER TRAIN AR
PUMP & LINES GP-REAR AXLE LUBE
PUMP GP-GEAR
RIM GP-DEMOUNTABLE
RIM GP-SINGLE
SCREEN GP-MAGNETIC
SHAFT GP-DRIVE
SLIP JOINT GP
TORQUE CONVERTER GP
TRANSMISSION AR
UNIVERSAL JOINT GP
VALVE GP-COOLER BYPASS
VALVE GP-FLOW CONTROL & RELIEF
VALVE GP-LOCKUP CLUTCH & SYNC
VALVE GP-LUBE RELIEF
VALVE GP-MODULATING
VALVE GP-PRESSURE CONTROL
VALVE GP-RELIEF
VALVE GP-SELECTOR & PRESS CONT
VALVE GP-SOLENOID
VALVE GP-TRACTION CONTROL
VALVE GP-TRANSMISSION CONTROL
WHEEL AR
WHEEL GP-FRONT
WHEEL GP-REAR

FRAME AND BODY
BODY & CANOPY AS
CABLE GP-RETAINING
COWLING GP
EXTENSION AS
FENDER GP
FRAME AS
FRAME GP
GUARD GP-DRIVE SHAFT
GUARD GP-PLATFORM
GUARD GP-POWER TRAIN FILTER
HOOD GP-TRUCK
LADDER GP
LINER GP-BODY
LINER GP-EXTENSION
LUBRICATION GP-AUTOMATIC
MIRROR &WALKWAY AR
MIRROR GP
MIRROR GP-REAR VIEW
MOUNTING AR-TRUCK BODY
MOUNTING GP-TRUCK BODY
PLATE GP-LINER
PUMP GP-LUBRICATION
SIDEBOARD AS-BODY
SIDEWALL CAP AS-BODY
SUSPENSION AR
SUSPENSION GP-FRONT
SUSPENSION GP-REAR
TREAD GP-NON-SKID
VALVE GP-LUBE DISTRIBUTION
WALKWAY GP

BRAKING SYSTEM
ACCUMULATOR GP-BRAKE
AIR DRYER GP
BRAKE AR
BRAKE GP-SERVICE & PARKING
CONTROL GP-PARKING BRAKE
CONTROL GP-SERVICE BRAKE
CYLINDER GP-AIR
CYLINDER GP-AIR/HYDRAULIC
FILTER GP-OIL
LINES GP-SERVICE BRAKE
PUMP & MOTOR GP-BRAKE RELEASE
SLACK ADJUSTER GP
TANK GP-AIR
TANK GP-BRAKE
VALVE & MTG GP-BRAKE
VALVE AS-CHECK
VALVE GP-BRAKE
VALVE GP-BRAKE CONTROL
VALVE GP-CHECK
VALVE GP-RELIEF
VALVE GP-SOLENOID

STEERING SYSTEM
ACCUMULATOR & MOUNTING GP
ACCUMULATOR GP
ACCUMULATOR GP-HYDRAULIC
ACCUMULATOR GP-STEERING
CYLINDER & MTG GP-STEERING
CYLINDER GP-STEERING
FILTER GP-OIL
LINES GP-STEERING
LINK GP-STEERING
PUMP & MTG GP-STEERING
PUMP GP-METERING
STEERING COLUMN GP
STEERING GEAR GP
SWASHPLATE GP
TANK & FILTER GP-STEERING
TANK GP-HYDRAULIC
VALVE GP-ACCUMULATOR CHARGING
VALVE GP-CHECK
VALVE GP-RELIEF
VALVE GP-SOLENOID
VALVE GP-SOLENOID & RELIEF
VALVE GP-STEERING

HYDRAULIC SYSTEM
ACTUATOR GP-PILOT CONTROL
CYLINDER & MTG GP-HOIST
CYLINDER GP-HOIST
DRIVE GP-PUMP
HYDRAULIC AR
LINES GP-CHECK VALVE
LINES GP-HOIST
LINES GP-HYDRAULIC OIL COOLER
MANIFOLD GP-HYDRAULIC
MOUNTING GP-HYDRAULIC TANK
PUMP GP-GEAR
PUMP GP-PISTON
ROTATING GP-PUMP
SCREEN GP-HYDRAULIC
SHAFT GP-PUMP DRIVE
TANK GP-HYDRAULIC & XMSN
UNIVERSAL JOINT GP-PUMP DRIVE
VALVE GP-CONTROL
VALVE GP-DIVERTER
VALVE GP-PUMP CONTROL
VALVE GP-RELIEF

OPERATOR STATION
ADJUSTER GP-SEAT
AIR CONDITIONER GP
ARMREST GP
CAB AR
CAB GP
CLEANOUT GP-CAB
COMPRESSOR & MTG GP-REFRIG
COMPRESSOR GP-REFRIGERANT
CONDENSER & MTG GP-REFRIGERANT
CONSOLE GP-OPERATOR
CONTROL GP-HOIST
CONTROL GP-HOIST ELECTRONIC
CONTROL GP-RETARDER
CONTROL GP-UNPRGMED MONITOR
COVER GP-SEAT BELT
DASH GP
DISPLAY GP-PAYLOAD MONITOR
DOOR GP-CAB
DUCT GP-CAB AIR
DUCT GP-DEFROSTER
EXTENSION GP-BACKREST
HORN GP-AIR
HOUSING GP-SEAT SUSPENSION
INSTALLATION GP-RADIO
LINES GP-AIR CONDITIONER
LINES GP-HEATER
LITERATURE GP
MODULE GP-MESSAGE CENTER
MONITOR AR-PAYLOAD
MOTOR GP-WINDOWWIPER
MOUNTING GP-CAB
ODOMETER GP
PAN GP-BACKREST
PAN GP-SEAT
PANEL GP-INSTRUMENT
PANEL GP-SOUND SUPPRESSION
PEDAL GP-GOVERNOR
PLATFORM GP
RECLINER GP-SEAT
SEAT BELT GP
SEAT GP
SEAT GP-ADJUSTABLE
SEAT GP-COMPANION
SEAT GP-SUSPENSION
SUPPORT GP-SEAT BELT
SUSPENSION GP-SEAT
TANK GP-WINDOWWASHER
VALVE GP-AIR CONTROL
VISOR GP-CAB
WASHER GP-WINDOW
WINDOWGP
WINDOWGP-CAB
WIPER GP-WINDOW

SERVICE EQUIPMENT AND SUPPLIES
CAP GP-PROTECTION
CHOCK GP-WHEEL
FILM GP
FILM GP-CAB
PLATE & FILM GP
PLATE-WARNING
PROTECTION GP-VANDALISM

PART NUMBER INDEX.