Caterpillar 793D Off-Highway Truck Parts Manual (Vol I & II, Version 2009)

Caterpillar 793D Off-Highway Truck Parts Manual
FDB1-Up (Machine)
7TR1-Up (Engine)
8WM1-Up (Engine)
JGG1-Up (Transmission)
JXG1-Up (Transmission)
T5C1-Up (Torque Converter)

Print No: SEBP3976-41, April 2009
Type of machine: Off-Highway Truck
Language and Format: English/PDF
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This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar 793D Off-Highway Truck. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:

GENERAL INFORMATION
REPAIR ALTERNATIVES
SUPPLEMENTAL COOLANT ADDITIVES
MAINTENANCE PARTS
INDEX

MACHINE ARRANGEMENT
CHASSIS AR
COMMON AR
INSTALLATION AR-TRUCK

ENGINE ARRANGEMENT
ENGINE AR
INSTALLATION AR-ENGINE

BASIC ENGINE
ADAPTER GP-FLYWHEEL HOUSING
AIR COMPRESSOR GP
BASE GP-VALVE COVER
CAMSHAFT GP
COVER GP-CYLINDER BLOCK
COVER GP-FLYWHEEL HOUSING
COVER GP-FRONT HOUSING
COVER GP-REAR HOUSING
COVER GP-SOUND SUPPRESSION
COVER GP-VALVE MECHANISM
CRANKSHAFT GP
CYLINDER BLOCK AS
CYLINDER BLOCK GP
CYLINDER HEAD AS
CYLINDER HEAD GP
DAMPER GP
DRIVE GP-ACCESSORY
DRIVE GP-AUXILIARY
FLYWHEEL GP
GEAR GP-FRONT
GEAR GP-REAR
GOVERNOR GP-AIR COMPRESSOR
GUARD GP-BELT
GUARD GP-DAMPER
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
IDLER GP-BELT
LIFTING GP-ENGINE
LINES GP-AIR COMPRESSOR
MOUNTING GP-ALTERNATOR
PAN GP-OIL
PISTON & ROD GP
SEAL GP-CRANKSHAFT
SUPPORT GP-ENGINE
TRUNNION GP-ENGINE
VALVE MECHANISM GP

LUBRICATION SYSTEM
BREATHER GP
EXTENSION GP-DRAIN
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FUMES DISPOSAL GP
GAUGE GP-OIL LEVEL (DIPSTICK)
LINES GP-ENGINE OIL
LINES GP-FAN DRIVE
LINES GP-PRELUBRICATION
LINES GP-TURBOCHARGER OIL
METERING GP-ENGINE OIL
OIL CHANGE GP-HIGH SPEED
PRELUBRICATION AR-ENGINE
PUMP & MOTOR
GP-PRELUBRICATION
PUMP GP-ENGINE OIL
PUMP GP-SCAVENGE
VALVE & MTG GP-OIL METERING
VALVE GP-SOLENOID
COOLING SYSTEM
CONNECTION GP-WATER
COOLER GP-ENGINE OIL
COOLING AR
CORE GP-ENGINE OIL COOLER
COVER GP-RADIATOR CAP
FAN GP-SUCTION
HOUSING & REGULATOR GP
LINES GP-WATER
MOUNTING GP-RADIATOR
PUMP GP-AUXILIARYWATER
PUMP GP-WATER
RADIATOR GP
SHIELD GP-WATER MANIFOLD
VALVE GP-COOLANT SAMPLING

AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP-TREATED WATER
AFTERCOOLER GP-WATER
AIR CLEANER & MOUNTING GP
AIR CLEANER GP
BYPASS GP-EXHAUST
CARTRIDGE GP-TURBOCHARGER
COVER GP-SOUND SUPPRESSION
EXHAUST AR
EXHAUST AR-ENGINE
LINES GP-AIR
LINES GP-TURBOCHARGER AIR
MANIFOLD GP-EXHAUST
MOUNTING GP-MUFFLER
MUFFLER GP
PIPE GP-EXHAUST
SHIELD GP-MANIFOLD
SUPPORT GP-TURBOCHARGER
TURBOCHARGER GP
VALVE GP-SOLENOID

FUEL SYSTEM
ADAPTER-FAST FILL FUEL
FASTENER GP-FUEL TANK
FILTER GP-FUEL
FILTER GP-PRIMARY FUEL
FILTER GP-WATER SEP & FUEL
LINES GP-FUEL FILTER
LINES GP-FUEL INJECTION
MANIFOLD GP-FUEL
PUMP GP-FUEL INJECTION
PUMP GP-FUEL PRIMING
PUMP GP-FUEL PRM & PRIM FILTER
PUMP GP-FUEL TRANSFER
TANK & FILTER AR-FUEL
TANK AS-FUEL
TANK GP-FUEL

ELECTRICAL AND STARTING SYSTEM
ALARM GP
ALTERNATOR GP-CHARGING
APPLICATION GP-MONITOR
BATTERY &WIRING GP
CONTROL & MTG GP-ELECTRONIC
CONTROL & MTG GP-ENGINE ELEK
CONTROL & MTG GP-MONITOR
CONTROL & MTG GP-PERSONALITY
CONTROL GP-AIR STARTING
CONTROL GP-COMMUNICATION
CONTROL GP-ENGINE ELECTRONIC
CONTROL GP-UNPROGRAMMED
ELECTRONICS GP-MACHINE
ELECTRONICS GP-MONITOR
ELECTRONICS GP-POWER TRAIN
HARNESS AS-CHASSIS
HARNESS AS-ENGINE
HEATER GP-ENGINE OIL
HEATER GP-FUEL
HEATER GP-JACKETWATER
LAMP GP-DOME
LAMP GP-FLOOD
LAMP GP-HEAD
LAMP GP-PAYLOAD SIGNAL
LAMP GP-SIGNAL
LIGHTING GP
LIGHTING GP-SIGNAL
LINES GP-AIR STARTING
LUBRICATOR GP-AIR MOTOR
PANEL GP-CIRCUIT BREAKER
SENSOR & MTG GP-PRESSURE
SENSOR GP-EXHAUST
TEMPERATURE
SENSOR GP-FUEL LEVEL
SENSOR GP-LIQUID LEVEL
SENSOR GP-POSITION
SENSOR GP-PRESSURE
SENSOR GP-SPEED
SENSOR GP-TEMPERATURE
SOFTWARE GP-MONITOR
STARTING AID GP-ETHER
STARTING AR-AIR
STARTING AR-LUBE OIL HEATER
STARTING MOTOR GP-AIR
STARTING MOTOR GP-ELECTRIC
SWITCH GP-BYPASS
SWITCH GP-DISCONNECT
SWITCH GP-FLOW
SWITCH GP-LIQUID LEVEL
SWITCH GP-MAGNETIC
SWITCH GP-START
TANK GP-AIR
VALVE GP-SOLENOID
WIRING GP-AIR STARTING
WIRING GP-CAB
WIRING GP-CHASSIS
WIRING GP-ENGINE
WIRING GP-FENDER
WIRING GP-HEATER
WIRING GP-MIRROR
WIRING GP-MONITOR
WIRING GP-PLATFORM
WIRING GP-PRELUBRICATION
WIRING GP-REAR
WIRING GP-SENSOR
WIRING GP-SERVICE CENTER
WIRING GP-TRANSMISSION CONTROL

POWER TRAIN
ACTUATOR GP-ROTARY
AXLE & MOUNTING GP
CASE & PARTS GP-PLANETARY
CONTROL GP-TRANSMISSION HYD
COOLER AR-REAR AXLE OIL
COOLER GP-REAR AXLE OIL
COVER GP-WHEEL
DIFFERENTIAL & BEVEL GEAR GP
DIFFERENTIAL GP
FINAL DRIVE GP
DRIVE GP-FINAL
FINAL DRIVE GP
FASTENER GP-PUMP DRIVE
FILTER GP-OIL
GEAR GP-TRANSFER
GUARD GP-RIM
HOUSING GP-REAR AXLE
LINES GP-POWER TRAIN COOLER
LINES GP-POWER TRAIN FILTER
LINES GP-POWER TRAIN OIL
LINES GP-REAR AXLE LUBRICATION
MANIFOLD GP-CONTROL
MOTOR GP-GEAR
MOUNTING GP-BEVEL GEAR & XMSN
MOUNTING GP-RIM
MOUNTING GP-WHEEL
ODOMETER GP-HUB
PLANETARY GP-TRANSMISSION
POWER TRAIN AR
PUMP & MOTOR GP-REAR AXLE LUBE
PUMP GP-GEAR
RIM GP
RIM GP-DEMOUNTABLE
RIM GP-SINGLE
SCREEN GP
SCREEN GP-MAGNETIC
SHAFT GP-DRIVE
SLIP JOINT GP
SPINDLE AS
TORQUE CONVERTER GP
TRANSMISSION AR
VALVE GP-LOCKUP CLUTCH & SYNC
VALVE GP-LUBE RELIEF
VALVE GP-MODULATING
VALVE GP-PRESSURE CONTROL
VALVE GP-RELIEF
VALVE GP-SELECTOR & PRESS CONT
VALVE GP-SOLENOID
VALVE GP-TRACTION CONTROL
VALVE GP-TRANSMISSION CONTROL
WHEEL & BRAKE GP
WHEEL AR-FINAL DRIVE & BRAKE
WHEEL GP-FINAL DRIVE & BRAKE

FRAME AND BODY
BODY & CANOPY AS
EXTENSION AS-TAIL
FASTENER GP-HANDRAIL
FENDER GP
FRAME AS
FRAME GP
GRILL GP-RADIATOR
GUARD GP-DRIVE SHAFT
GUARD GP-HYDRAULIC TANK
GUARD GP-MUD
GUARD GP-ROCK
HANDRAIL GP
HOOD GP-TRUCK
LADDER GP
LATCH GP-HOOD
LINER GP-BODY
LINER GP-BODY-HEAVYWEIGHT
LINER GP-BODY
LINES GP-LUBRICATION
LUBRICATION GP-AUTOMATIC
MIRROR AS
MIRROR GP-REAR VIEW
MOUNTING AR-TRUCK BODY
MOUNTING GP
MOUNTING GP-MIRROR
MOUNTING GP-SUSPENSION
MOUNTING GP-TRUCK BODY
PLATE GP-LINER
PUMP GP-LUBRICATION
SIDEBOARD AS-BODY
STEP GP
SUPPRESSION AR-SOUND
SUPPRESSION GP-SOUND
SUSPENSION AR
SUSPENSION GP-FRONT
SUSPENSION GP-REAR
TREAD GP-NON-SKID
VALVE GP-LUBE DISTRIBUTION
WALKWAY GP

BRAKING SYSTEM
ACCUMULATOR GP-BRAKE
AIR DRYER GP
BRAKE GP-SERVICE & PARKING
CONTROL GP-PARKING BRAKE
CONTROL GP-SERVICE BRAKE
CYLINDER GP-AIR
CYLINDER GP-AIR/HYDRAULIC
FILTER GP-OIL
LINES GP-SERVICE BRAKE
PUMP & MOTOR GP-BRAKE
RELEASE
PUMP GP-GEAR
SLACK ADJUSTER GP
TANK GP-AIR
TANK GP-BRAKE
VALVE & MTG GP-BRAKE
VALVE GP-BRAKE
VALVE GP-CHECK
VALVE GP-RELIEF
VALVE GP-SOLENOID

STEERING SYSTEM
ACCUMULATOR & MOUNTING GP
ACCUMULATOR GP
ARM GP-STEERING
CYLINDER & MTG GP-STEERING
CYLINDER GP-STEERING
FASTENER GP-STEERING ARM
FILTER & LINES GP
FILTER GP-OIL
FITTING GP-QUICK DISCONNECT
HEAD GP-PUMP
LINES GP-STEERING
LINK GP-STEERING
MOUNTING GP-STEERING TANK
PUMP & MTG GP-STEERING
PUMP GP-METERING
PUMP GP-PISTON
ROTATING GP-PUMP
STEERING COLUMN GP
STEERING GEAR GP
TANK & FILTER GP-STEERING
VALVE GP-PUMP CONTROL
VALVE GP-RELIEF
VALVE GP-SOLENOID
VALVE GP-SOLENOID & MANIFOLD
VALVE GP-SOLENOID & RELIEF
VALVE GP-STEERING

HYDRAULIC SYSTEM
ACTUATOR GP-PILOT CONTROL
CYLINDER GP-HOIST
DRIVE GP-PUMP
FILTER GP-OIL
HEAD GP-MOTOR
HEAD GP-PUMP
HYDRAULIC AR
LINES GP-HOIST
LINES GP-HYDRAULIC
LINES GP-HYDRAULIC FAN
LINES GP-HYDRAULIC OIL COOLER
MANIFOLD GP-HYDRAULIC
MOTOR GP-PISTON
MOUNTING GP-CYLINDER
MOUNTING GP-HYDRAULIC TANK
PUMP & MTG GP-HYDRAULIC
PUMP & MTG GP-HYDRAULIC FAN
PUMP GP-GEAR
PUMP GP-PISTON
ROTATING GP-MOTOR
ROTATING GP-PUMP
TANK GP-HYDRAULIC
VALVE GP-CONTROL
VALVE GP-DIVERTER
VALVE GP-MAKEUP
VALVE GP-MOTOR CONTROL
VALVE GP-PUMP CONTROL
VALVE GP-RELIEF
VALVE GP-SHUTTLE
VALVE GP-SOLENOID
OPERATOR STATION
ADJUSTER GP-SEAT
AIR CONDITIONER GP
ARMREST GP
CAB AR
CAB GP
CLEANOUT GP-CAB
COMPRESSOR & MTG GP-REFRIG
COMPRESSOR GP-REFRIGERANT
CONDENSER & MTG GP-REFRIGERANT
CONSOLE GP-OPERATOR
CONTROL GP-HOIST
CONTROL GP-HOIST ELECTRONIC
COVER GP-SEAT BELT
DASH GP
DISPLAY GP-PAYLOADMONITOR
DOOR GP-CAB
DUCT GP-CAB AIR
DUCT GP-DEFROSTER
HORN GP-AIR
INSTALLATION GP-RADIO
LINES GP-AIR CONDITIONER
LINES GP-HEATER
LITERATURE GP
MODULE GP-MESSAGE CENTER
MONITOR AR-PAYLOAD
MOTOR GP-WINDOWWIPER
MOUNTING GP-CAB
MOUNTING GP-PLATFORM
PAN GP-BACKREST
PANEL GP-INSTRUMENT
PANEL GP-SOUND SUPPRESSION
PEDAL GP-GOVERNOR
PLATFORM AR
PLATFORM GP
RECLINER GP-SEAT
SEAT BELT GP
SEAT GP
SEAT GP-ADJUSTABLE
SEAT GP-COMPANION
SEAT GP-SUSPENSION
SUPPORT GP-SEAT BELT
SUSPENSION GP-SEAT
TANK GP-WINDOWWASHER
VALVE GP-AIR CONTROL
VISOR GP-CAB
WASHER GP-WINDOW
WINDOWGP
WINDOWGP-CAB
WIPER GP-WINDOW

SERVICE EQUIPMENT AND SUPPLIES
CAP GP-PROTECTION
CHOCK GP-WHEEL
FILM GP
PLATE & FILM GP
PROTECTION GP-VANDALISM
SERVICE CENTER AR
SERVICE CENTER GP

PART NUMBER INDEX.