Caterpillar 815F Series 2 Soil Compactor Parts Manual (December 2006)

Caterpillar 815F Series 2 Soil Compactor Parts Manual
BYN1-Up (Machine)
THX1-Up (Engine)
KAG1-Up (Transmission)
6YT1-Up (Torque Converter)

Type of machine: Soil Compactor
Print No: SEBP4280-01, December 2006
Language and Format: English/PDF
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This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar 815F Series 2 Soil Compactor. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:
GENERAL INFORMATION
REPAIR ALTERNATIVES
SUPPLEMENTAL COOLANT ADDITIVES
MAINTENANCE PARTS
INDEX

MACHINE ARRANGEMENT
CHASSIS AR
GENERAL AR

ENGINE ARRANGEMENT
ENGINE AR-COMPLETE
ENGINE AR-CORE
INSTALLATION AR-ENGINE

BASIC ENGINE
BRACKET GP-ENGINE
CAMSHAFT GP
COVER GP-CYLINDER BLOCK
COVER GP-FRONT HOUSING
COVER GP-VALVE MECHANISM
CRANKSHAFT GP
CYLINDER BLOCK AS
CYLINDER BLOCK GP
CYLINDER HEAD AS
CYLINDER HEAD GP
DAMPER & PULLEY GP
DRAIN GP-ENGINE OIL
DRIVE GP-FAN
FASTENER GP-CYLINDER HEAD
FASTENER GP-VALVE COVER
FLYWHEEL GP
GEAR GP-FRONT
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
LIFTING GP-ENGINE
MOUNTING GP-ALTERNATOR
MOUNTING GP-ENGINE & TMSN
PAN GP-OIL
PISTON & ROD GP
PLUG GP-ENGINE
ROCKER ARM GP
SEAL GP-CRANKSHAFT
SUPPORT GP-ENGINE
VALVE MECHANISM GP

LUBRICATION SYSTEM
FILTER GP-ENGINE OIL
FUMES DISPOSAL GP
LINES GP-ENGINE OIL
LINES GP-ENGINE OIL DRAIN
LINES GP-TURBOCHARGER OIL
OIL CHANGE GP-HIGH SPEED
PUMP GP-ENGINE OIL

COOLING SYSTEM
COOLER GP-ENGINE OIL
ELBOWGP-WATER
FAN GP-SUCTION
HOUSING & REGULATOR GP
LINES GP-WATER
PLUG GP-WATER LINES
PUMP GP-WATER
RADIATOR GP
TANK GP-RADIATOR TOP

AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP-AIR
AIR CLEANER GP
DUST EJECTOR GP
ELBOWGP-AIR INLET
ELBOWGP-EXHAUST
INDICATOR GP-AIR FILTER CHANGE
LINES GP-AFTERCOOLER AIR
LINES GP-AIR
MANIFOLD GP-EXHAUST
MUFFLER GP
PRECLEANER GP
TURBOCHARGER GP
FUEL SYSTEM
ADAPTER GP-FAST FILL FUEL
DRAIN GP-FUEL
FILTER GP-WATER SEP & FUEL
INJECTOR GP-FUEL
LINES GP-FUEL
LINES GP-FUEL FILTER
PUMP & MTG GP-UNIT INJ HYD
PUMP GP-FUEL INJECTION
PUMP GP-FUEL PRM & PRIM FILTER
PUMP GP-UNIT INJECTOR HYD
REGULATOR GP-FUEL PRESSURE
TANK GP-FUEL
WATER SEP & FUEL PRMPUMP GP

ELECTRICAL AND STARTING SYSTEM
ALARM GP
ALTERNATOR GP-CHARGING
BATTERY &WIRING GP
CAMERA AR
CONTROL & MTG GP-ENGINE ELEK
CONTROL GP-ENGINE ELECTRONIC
CONTROL GP-UNPROGRAMMED
ELECTRICAL AR
ELECTRONICS GP-COMMUNICATION
ELECTRONICS GP-MONITOR
ELECTRONICS GP-POWER TRAIN
HEATER GP-JACKETWATER
HEATER GP-STARTING AID
INSTALLATION AR-COMMUNICATION
LAMP GP-DOME
LAMP GP-FLOOD
LAMP GP-SIGNAL
LAMP GP-WARNING BEACON
LIGHTING GP-FLOOD
LIGHTING GP-FLOOD & SIGNAL
LIGHTING GP-WARNING BEACON
MOUNTING GP-CAMERA
PLUG GP-CONNECTOR
SENSOR GP-ENGINE
SENSOR GP-POSITION
SENSOR GP-PRESSURE
SENSOR GP-SPEED
SENSOR GP-TEMPERATURE
STARTING AID GP-ETHER
STARTING MOTOR GP-ELECTRIC
SWITCH GP-BYPASS
SWITCH GP-DISCONNECT
SWITCH GP-LIQUID LEVEL
SWITCH GP-MAGNETIC
SWITCH GP-PRESSURE
SWITCH GP-TOGGLE
SWITCH GP-WIPER
VALVE GP-ETHER STARTING
WARNING GP-BACKUP
WIRING GP-AIR CONDITIONER
WIRING GP-CAB
WIRING GP-CAMERA
WIRING GP-COMMUNICATION
WIRING GP-ENGINE
WIRING GP-ENGINE ELECTRONIC
WIRING GP-HEATER
WIRING GP-INSTRUMENT PANEL
WIRING GP-MACHINE
WIRING GP-REAR
WIRING GP-RELAY PANEL

POWER TRAIN
AXLE AR-FIXED
AXLE AR-OSCILLATING
BRAKE & PLANETARY GP
CASE & PARTS GP-PLANETARY
CONTROL GP-TRANSMISSION HYD
COOLER GP-TRANSMISSION OIL
DIFFERENTIAL GP
DIFFERENTIAL GP-NOSPIN
DRAIN GP-TRANSFER CASE
FILLER GP-POWER TRAIN OIL
FILTER & LINES GP-TRANSMISSION
FILTER GP-OIL
GAUGE GP-OIL LEVEL (DIPSTICK)
GEAR GP-BEVEL & PINION
GEAR GP-OUTPUT TRANSFER
HOUSING GP-FIXED AXLE
HOUSING GP-OSCILLATING AXLE
KIT-FINAL DRIVE BEARING
LINES GP-TORQUE CONV COOLER
PLANETARY GP-FINAL DRIVE
PLANETARY GP-TRANSMISSION
POWER TRAIN AR
PUMP GP-TRANSMISSION
SHAFT GP-DRIVE
TIP GP-WHEEL
TORQUE CONVERTER & HOUSING GP
TORQUE CONVERTER GP
TRANSMISSION AR
VALVE GP-MODULATING
VALVE GP-RELIEF
WHEEL AR-COMPACTOR
WHEEL AS-COMPACTOR
WHEEL GP-COMPACTOR

FRAME AND BODY
CLEANER BAR GP
DOOR GP-ACCESS
DOOR GP-BATTERY
DRAWBAR GP
FIREWALL GP
FRAME AS-FRONT
FRAME AS-REAR
FRAME GP-FRONT
GUARD GP-BOTTOM
GUARD GP-BRAKE
GUARD GP-CAB
GUARD GP-CRANKCASE
GUARD GP-DRIVE SHAFT
GUARD GP-POWER TRAIN
GUARD GP-RADIATOR
HITCH GP-ARTICULATING
HOOD & GUARD GP
LADDER GP
LINES GP-GREASE
LINK GP-STEERING FRAME LOCK
PANEL GP-SOUND SUPPRESSION
SUPPRESSION GP-SOUND

BRAKING SYSTEM
ACCUMULATOR GP-BRAKE
ACCUMULATOR GP-HYDRAULIC
BASE GP-FOOT BRAKE
BRAKE GP-PARKING
CONTROL GP-FOOT BRAKE
CONTROL GP-PARKING BRAKE
CONTROL GP-SERVICE BRAKE
VALVE GP-ACCUMULATOR CHARGING
VALVE GP-BRAKE CONTROL
VALVE GP-PRESSURE REDUCING

STEERING SYSTEM
CYLINDER & MTG GP-STEERING
CYLINDER & SEAL GP-STEERING
CYLINDER GP-STEERING
LINES GP-STEERING
PUMP GP-METERING
STEERING COLUMN GP
VALVE GP-STEERING
VALVE GP-STEERING NEUTRALIZER

HYDRAULIC SYSTEM
CARTRIDGE GP-VANE PUMP
COOLER GP-HYDRAULIC OIL
CYLINDER AR-TILT
CYLINDER GP-LIFT
CYLINDER GP-TILT
HYDRAULIC AR
HYDRAULIC AR-TILT
LINES GP-HYDRAULIC
LINES GP-HYDRAULIC OIL COOLER
LINES GP-LIFT CYLINDER
LINES GP-PILOT
LINES GP-TILT CYLINDER
MAGNET GP-PILOT VALVE
MOUNTING GP-LIFT CYLINDER
PUMP & MTG GP-HYDRAULIC
PUMP GP-VANE
TANK & FILTER GP-HYDRAULIC
VALVE & MTG GP-MAIN CONTROL
VALVE GP-CHECK
VALVE GP-CONTROL
VALVE GP-MAIN CONTROL
VALVE GP-PILOT
VALVE GP-PILOT CARTRIDGE
VALVE GP-RELIEF
VALVE GP-SELECTOR & PRESS CONT

IMPLEMENTS
BULLDOZER AR-STRAIGHT
LINK GP-STABILIZER
PUSH ARM GP

WORK TOOLS
BLADE GP-STRAIGHT

OPERATOR STATION
ADJUSTER GP-SEAT
AIR COMPRESSOR GP-SEAT
AIR CONDITIONER AR
AIR CONDITIONER GP
ARMREST GP
CAB AR
CANOPY AR-OPEN ROPS
COMPRESSOR & MTG GP-REFRIG
COMPRESSOR GP-REFRIGERANT
CONDENSER GP-REFRIGERANT
CONTROL AR-SPEEDOMETER & TACH
CONTROL GP-HANDLE
CONTROL GP-MONITOR
CONTROL GP-PILOT OPERATED HYD
CONTROL GP-STEERING
CONTROL GP-TRANSMISSION
CONTROL GP-UNPRGMED MONITOR
DASH GP
DUCT & CONTROL GP
DUCT GP-AIR
GUARD GP-VANDALISM
HANDHOLD GP
HEATER GP-CAB
INSTALLATION GP-RADIO
LINER GP-CAB
LINES GP-AIR CONDITIONER
LINES GP-CAB HEATER
MIRROR GP-LH
MIRROR GP-RH
MIRROR GP-REAR VIEW
MODULE GP-QUAD GAUGE
MODULE GP-SPEEDOMETER & TACH
MOTOR GP-WINDOWWIPER
MOUNTING GP-CAB
MOUNTING GP-PLATFORM
OPERATOR AR-ENCLOSED ROPS
OPERATOR AR-OPEN ROPS
PAN GP-BACKREST
PANEL GP-INSTRUMENT
PEDAL GP-GOVERNOR
PLATFORM GP
RADIO GP
RADIO GP-COMMUNICATION
RECLINER GP-SEAT
ROPS GP-ENCLOSED
ROPS GP-OPEN
SEALING GP-GLASS
SEAT BELT GP
SEAT GP
SEAT GP-SUSPENSION
SUPPRESSION GP-CAB SOUND
SUSPENSION GP-SEAT
TANK GP-WINDOWWASHER
VALVE GP-WATER
VISOR GP-CAB
WASHER GP-WINDOW
WIPER GP-WINDOW

SERVICE EQUIPMENT AND SUPPLIES
FILM GP
LINES GP-DIAGNOSTIC
LOCK GP-VANDALISM
PLATE & FILM GP
PROTECTION GP-VANDALISM

PART NUMBER INDEX