Caterpillar 924G, 924Gz Wheel Loader Parts Manual (Ver. December 2002)

Caterpillar 924G/924Gz Wheel Loader Parts Manual
RBB1-Up (Machine)
RTA1-Up (Machine)
CPT1-Up (Engine)

Type of machine: Wheel Loader
Print No: SEBP3526, December 2002
Language and Format: English/PDF
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Models covered:
– Caterpillar 924G Wheel Loader
– Caterpillar 924Gz Wheel Loader

This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar 924G/924Gz Wheel Loader. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:
GENERAL INFORMATION
REPAIR ALTERNATIVES
SUPPLEMENTAL COOLANT
ADDITIVES
ENGLISH-PORTUGUESE PARTS
NOMENCLATURE
MAINTENANCE PARTS
INDEX

MACHINE ARRANGEMENT
CHASSIS AR
COMMON AR

ENGINE ARRANGEMENT
ENGINE AR
ENGINE AR-PRIMARY
INSTALLATION AR-ENGINE

BASIC ENGINE
CAMSHAFT GP
COVER GP-ENGINE
COVER GP-VALVE MECHANISM
CRANKSHAFT GP
CYLINDER BLOCK GP
CYLINDER HEAD GP
DRAIN GP-ENGINE OIL
FASTENER GP-CYLINDER HEAD
FLYWHEEL GP
GEAR GP-FRONT
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
LIFTING GP-ENGINE
MOUNTING GP-ALTERNATOR
MOUNTING GP-ENGINE & TMSN
MOUNTING GP-FAN DRIVE
PAN GP-OIL
PISTON & ROD GP
PLUG GP-CYLINDER BLOCK
PLUG GP-CYLINDER HEAD
PLUG GP-ENGINE
PLUG GP-FLYWHEEL HOUSING
PULLEY GP-CRANKSHAFT
ROCKER ARM GP
VALVE MECHANISM GP

LUBRICATION SYSTEM
FILTER GP-ENGINE OIL
GAUGE GP-OIL LEVEL (DIPSTICK)
PUMP GP-ENGINE OIL
VALVE GP-FLUID SAMPLING

COOLING SYSTEM
CONNECTION GP-WATER
COOLER GP-FLTR BASE & ENG OIL
FAN GP-SUCTION
GUARD GP-FAN
LINES GP-WATER
PUMP GP-WATER
RADIATOR GP
AIR INLET AND EXHAUST SYSTEM
AIR CLEANER GP
ELBOW GP-AIR INLET
EXTENSION GP-EXHAUST
LINES GP-AIR
MUFFLER GP
PRECLEANER GP
TURBOCHARGER GP

FUEL SYSTEM
FILTER GP-FUEL
LINES GP-FUEL
PUMP GP-FUEL INJECTION
PUMP GP-FUEL TRANSFER
SEPARATOR GP-WATER
TANK & MTG GP-FUEL

ELECTRICAL AND STARTING SYSTEM
ALARM GP
ALTERNATOR GP-CHARGING
CONTROL GP-LIFT KICKOUT
CONTROL GP-MACHINE
CONTROL GP-POSITION
CONVERTER GP-ELECTRICAL
ELECTRONICS GP-MACHINE
HEATER GP-JACKET WATER
INSTALLATION GP-SECURITY
LAMP GP-FLOOD
LAMP GP-STOP & TAIL
LAMP GP-WARNING BEACON
LIGHTING GP-AUXILIARY
LIGHTING GP-FLOOD
LIGHTING GP-FLOOD & SIGNAL
LIGHTING GP-REAR
LIGHTING GP-WARNING
LINES GP-STARTING AID
SENSOR GP-POSITION
STARTING AID GP
STARTING MOTOR GP-ELECTRIC
SWITCH GP-DISCONNECT
SWITCH GP-MAGNETIC
SWITCH GP-WIPER
WARNING GP-BACKUP
WIRING GP-BATTERY
WIRING GP-CAB
WIRING GP-COMMUNICATION
WIRING GP-ELECTRONIC CONTROL
WIRING GP-ENGINE
WIRING GP-FRONT
WIRING GP-MACHINE
WIRING GP-REAR
WIRING GP-RIDE CONTROL
WIRING GP-SECONDARY STEERING

POWER TRAIN
AXLE AR-FIXED
AXLE AR-OSCILLATING
BRAKE & PLANETARY GP
CASE & PARTS GP-PLANETARY
CLUTCH GP
CONTROL GP-TRANSMISSION
COVER GP-TRANSMISSION
DIFFERENTIAL GP
DIFFERENTIAL GP-LIMITED SLIP
DRIVE GP-FLEXIBLE COUPLING
DRIVE GP-PUMP
FILLER GP-POWER TRAIN OIL
FILTER & LINES GP-TRANSMISSION
FILTER GP-OIL
GEAR GP-BEVEL & PINION
GEAR GP-INPUT TRANSFER
GEAR GP-OUTPUT TRANSFER
HOUSING GP-FIXED AXLE
HOUSING GP-OSCILLATING AXLE
LINES GP-AXLE OIL COOLER
LINES GP-TORQUE CONV COOLER
MOUNTING GP-AXLE
MOUNTING GP-RIM
POWER TRAIN AR
PUMP GP-GEAR
RIM AR
RIM GP-DEMOUNTABLE
SHAFT GP-DRIVE
STOP GP-AXLE OSCILLATION
TIRE & RIM AR
TRANSMISSION AR
VALVE GP-BYPASS
VALVE GP-RELIEF
VALVE GP-TRANSMISSION
CONTROL

FRAME AND BODY
BOX GP-BATTERY
COUNTERWEIGHT GP
FENDER GP-FRONT
FRAME GP-LOADER
FRAME GP-REAR
GUARD GP-CRANKCASE
GUARD GP-LINES
GUARD GP-POWER TRAIN
HITCH GP-ARTICULATING
HOOD & GUARD GP
LADDER GP
LINES GP-GREASE
LINK GP-STEERING FRAME LOCK
PANEL GP-TOP

BRAKING SYSTEM
ACCUMULATOR GP-BRAKE
CONTROL GP-PARKING BRAKE
CONTROL GP-SERVICE BRAKE
LINES GP-SERVICE BRAKE
PUMP & MTG GP-BRAKE & HYD FAN
PUMP GP-GEAR

STEERING SYSTEM
CONTROL GP-STEERING
CYLINDER & MTG GP-STEERING
CYLINDER GP-STEERING
LINES GP-SECONDARY STEERING
LINES GP-STEERING
STEERING AR
STEERING AR-SECONDARY
STEERING COLUMN GP

HYDRAULIC SYSTEM
CONTROL AR-RIDE
CONTROL GP-HANDLE
CONTROL GP-PILOT OPERATED HYD
COOLER GP-HYD & TMSN OIL
COOLER GP-HYDRAULIC OIL
CYLINDER & MTG GP-COUPLER
CYLINDER GP-LIFT
CYLINDER GP-TILT
FILTER GP-OIL
HYDRAULIC AR
HYDRAULIC AR-2 VALVE
HYDRAULIC AR-3 VALVE
HYDRAULIC AR-4 VALVE
KICKOUT & POSITIONER GP
LINES GP-COUPLER
LINES GP-FRONT
LINES GP-HYDRAULIC
LINES GP-HYDRAULIC FAN
LINES GP-LIFT CYLINDER
LINES GP-PILOT
LINES GP-RIDE CONTROL
LINES GP-TILT CYLINDER
MOTOR & MTG GP-HYDRAULIC FAN
MOTOR AR-HYDRAULIC FAN
MOTOR GP-GEAR
MOUNTING GP-CONTROL VALVE
PIVOT GP-PILOT VALVE
PLATE GP-PILOT VALVE
PUMP & MTG GP-HYDRAULIC
PUMP GP-PISTON
ROTATING GP-PUMP
TANK & MTG GP-HYDRAULIC
VALVE GP-BALL
VALVE GP-COMBINATION
VALVE GP-CONTROL
VALVE GP-MAIN CONTROL
VALVE GP-PILOT
VALVE GP-PILOT CARTRIDGE
VALVE GP-PRESS & FLOWCMPNSTR
VALVE GP-PRESSURE REDUCING
VALVE GP-QUICK COUPLER
VALVE GP-RIDE CONTROL
VALVE GP-SHUTOFF
VALVE GP-SOLENOID

IMPLEMENTS
BRACKET GP-TRANSPORT
CONTROL GP-BUCKET
CONTROL GP-WORK TOOL

WORK TOOLS
ADAPTER GP-TIP
ARM GP-MATERIAL HANDLING
BUCKET AS-GENERAL PURPOSE
BUCKET AS-LIGHT MATERIAL
BUCKET AS-PENETRATION
BUCKET GP-GENERAL PURPOSE
CARRIAGE AS-FORK
COUPLER AR-QUICK
COUPLER GP-QUICK
EDGE GP-CUTTING
EDGE GP-SEGMENT
FORK GP
FORK GP-PALLET
GUARD GP-BUCKET
GUARD GP-OVERFLOW
MOUNTING GP-BUCKET
TIP GP-LONG
TIP GP-SHORT
TOOTH GP-LONG

OPERATOR STATION
AIR CONDITIONER & MOUNTING GP
AIR CONDITIONER AR
AIR CONDITIONER GP
ARMREST GP
CAB AR
CAB AR-ENCLOSED ROPS
CAB GP
CANOPY AR-OPEN ROPS
CANOPY GP-OPEN ROPS
COMPRESSOR GP-REFRIGERANT
CONDENSER & MTG GP-REFRIGERANT
CONDENSER GP-REFRIGERANT
COVER GP-CONSOLE
DASH GP
DEFROSTER GP-CAB
DOOR GP-CAB
DUCT GP-AIR
EXTENSION GP-BACKREST
FILTER GP-CAB AIR
HEATER & MTG GP-CAB
HEATER AR-CAB
HEATER GP-CAB
HOUSING GP-SEAT SUSPENSION
INSTALLATION GP-RADIO
LINER GP-CAB
LINES GP-AIR CONDITIONER
LINES GP-HEATER
LITERATURE GP
MIRROR GP-REAR VIEW
MOTOR GP-WINDOW WIPER
MOUNTING GP-CAB
OPERATOR AR
PAN GP-BACKREST
PAN GP-SEAT
PANEL GP-INSTRUMENT
PEDAL GP-BRAKE
PEDAL GP-GOVERNOR
ROPS GP-ENCLOSED
ROPS GP-OPEN
SCREEN GP-SUN
SEAT & MOUNTING GP
SEAT BELT GP
SEAT GP
SEAT GP-SUSPENSION
SKIRT GP-CAB
SUPPORT GP-SEAT
SUSPENSION GP-SEAT
VISOR GP-CAB
WASHER GP-WINDOW
WIPER GP-WINDOW

SERVICE EQUIPMENT AND SUPPLIES
BOX GP-TOOL
FILM GP
PLATE & FILM GP

PART NUMBER INDEX