Caterpillar 966K Wheel Loader Parts Manual (Version May 2011)

Caterpillar 966K Wheel Loader Parts Manual
TFS1-Up (Machine)
MME1-Up (Engine)
J3P1-Up (Transmission)
J5P1-Up (Transmission)
TKF1-Up (Torque Converter)

Type of machine: Wheel Loader
Print No: SEBP5722-01, May 2011
Language and Format: English/PDF
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This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar 966K Wheel Loader. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:
GENERAL INFORMATION
REPAIR ALTERNATIVES
SUPPLEMENTAL COOLANT ADDITIVES
MAINTENANCE PARTS
INDEX

MACHINE ARRANGEMENT
CHASSIS AR
COLDWEATHER AR
COMMON AR
CONVERSION AR-MACHINE
DISTRIBUTION AR
OPTION AR-CAB
OPTION AR-COLD WEATHER
OPTION AR-COOLING
OPTION AR-LIGHTING
OPTION AR-MACHINE

ENGINE ARRANGEMENT
ENGINE AR-COMPLETE
ENGINE AR-CORE
INSTALLATION AR-ENGINE

BASIC ENGINE
BELT GP-SERPENTINE
CAMSHAFT GP
COVER & MTG GP-CYLINDER BLOCK
COVER GP-ENGINE
COVER GP-FRONT HOUSING
COVER GP-SOUND SUPPRESSION
COVER GP-VALVE MECHANISM
CRANKSHAFT GP
CYLINDER BLOCK GP
CYLINDER HEAD AS
CYLINDER HEAD GP
DAMPER GP
FASTENER GP-CYLINDER HEAD
FASTENER GP-DAMPER & PULLEY
FLYWHEEL GP
GEAR GP-FRONT
GUARD GP-BELT
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
LIFTING GP-ENGINE
MOUNTING GP-ALTERNATOR & COMPR
MOUNTING GP-ENGINE & XMSN
MOUNTING GP-STARTING MOTOR
PAN GP-OIL
PISTON & ROD GP
PLUG GP-CYLINDER BLOCK
PLUG GP-CYLINDER HEAD
PLUG GP-ENGINE
PULLEY GP-CRANKSHAFT
ROCKER ARM GP
SEAL GP-CRANKSHAFT
SUPPORT GP-ENGINE
VALVE MECHANISM GP

LUBRICATION SYSTEM
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FUMES DISPOSAL GP
GAUGE GP-OIL LEVEL (DIPSTICK)
LINES GP-ENGINE OIL
LINES GP-ENGINE OIL DRAIN
LINES GP-TURBOCHARGER OIL
OIL CHANGE GP-HIGH SPEED
PUMP GP-ENGINE OIL

COOLING SYSTEM
BONNET GP-OIL COOLER
COOLER GP-ENGINE OIL
COOLING AR-HIGH AMBIENT TEMP
FAN GP-SUCTION
FASTENER GP-WATER PUMP
LINES GP-WATER
PUMP GP-WATER
RADIATOR & FAN GP
REGULATOR GP-TEMPERATURE
TANK GP-COOLANT

AIR INLET AND EXHAUST SYSTEM
ACTUATOR GP-ROTARY
ADAPTER GP-EXHAUST DIFFUSER
AIR CLEANER GP
CAP GP-AIR CLEANER
COMBUSTION & MTG GP-EXHAUST
COMBUSTION GP-EXHAUST
COOLER GP-EXHAUST (NRS)
DUST EJECTOR GP
ELBOWGP-AIR INLET
FILTER GP-DIESEL PARTICULATE
FRAME GP-MOUNTING
INSTALLATION AR-CEM
LINES GP-AIR
LINES GP-EXHAUST
LINES GP-EXHAUST COMBUSTION
LINES GP-TURBOCHARGER AIR
MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
COMBUSTION
MANIFOLD GP-INLET
MODULE AR-CLEAN EMISSIONS
MODULE AR-ENGINE & CEM
MOUNTING GP-AIR CLEANER
PRECLEANER AS
PRECLEANER GP
RESTRICTOR GP-EXHAUST
SHIELD GP-HEAT
STRAP GP-MOUNTING
SUPPORT & MOUNTING GP
TURBOCHARGER GP
VALVE & MOUNTING GP (NRS)
VALVE GP-AIR CONTROL
VALVE GP-EXHAUST GAS (NRS)
VALVE GP-SOLENOID

FUEL SYSTEM
BASE GP-FUEL FILTER
FASTENER GP-FUEL INJ PUMP
FILTER GP-FUEL
FILTER GP-WATER SEP & FUEL
INJECTOR GP-FUEL
LINES GP-FUEL
LINES GP-FUEL FILTER
MANIFOLD & MTG GP-FUEL
MOUNTING GP-FUEL FILTER
MOUNTING GP-PUMP
PUMP GP-FUEL INJECTION
PUMP GP-FUEL PRM & PRIM FILTER
RAIL GP-FUEL
TANK GP-FUEL
VALVE GP-CHECK

ELECTRICAL AND STARTING SYSTEM
ALARM GP
ALTERNATOR GP-CHARGING
ANTENNA GP-SOOT
BATTERY &WIRING GP
BLOCK GP-JUNCTION
BRACKET GP-MOUNTING
COIL GP-IGNITION
CONTROL & MTG GP-ENGINE ELEK
CONTROL AR-AUTODIG
CONTROL GP-AUTODIG
CONTROL GP-COMMUNICATION
CONTROL GP-ELECTRONIC
CONTROL GP-MACHINE
CONTROL GP-PAYLOAD
CONTROL GP-UNPROGRAMMED
ELECTRICAL AR
ELECTRONICS GP-COMMUNICATION
ELECTRONICS GP-IMPLEMENT
ELECTRONICS GP-MONITOR
ELECTRONICS GP-POWER TRAIN
HARNESS AS-ENGINE
HEATER GP-JACKETWATER
INSTALLATION GP-COMMUNICATION
LAMP GP-FLOOD
LAMP GP-HEAD & SIGNAL
LIGHTING GP-FLOOD
LIGHTING GP-FRONT
LIGHTING GP-WARNING BEACON
MODULE & MTG GP-CONTROL
MOUNTING GP-CONNECTOR
PANEL GP-SWITCH
RELAY GP
SENSOR & MTG GP-LIFT POSITION
SENSOR & MTG GP-PRESSURE
SENSOR & MTG GP-TILT POSITION
SENSOR GP-ENGINE
SENSOR GP-LIQUID LEVEL
SENSOR GP-POSITION
SENSOR GP-PRESSURE
SENSOR GP-SOOT
SENSOR GP-SPEED
SENSOR GP-TEMPERATURE
SOFTWARE GP-MACHINE
SOFTWARE GP-MONITOR
STARTING AID GP-ETHER
STARTING MOTOR GP-ELECTRIC
SWITCH GP-DISCONNECT
SWITCH GP-MAGNETIC
SWITCH GP-START
SWITCH GP-TOGGLE
VALVE GP-ETHER STARTING
WARNING GP-BACKUP
WIRING GP-ACTUATOR CONTROL
WIRING GP-AUTOLUBE CONTROL
WIRING GP-AXLE TEMPERATURE
WIRING GP-CAB
WIRING GP-CEM
WIRING GP-CHASSIS
WIRING GP-CONTROL
WIRING GP-ELECTROHYDRAULIC
WIRING GP-ELECTRONIC CONTROL
WIRING GP-ENGINE
WIRING GP-QUICK COUPLER
WIRING GP-SECONDARY STEERING
WIRING GP-SENSOR
WIRING GP-UNIT INJECTOR
WIRING GP-VALVE

POWER TRAIN
AXLE & AXLE OIL COOLER AR
AXLE AR-FIXED
AXLE AR-FIXED & OSCILLATING
AXLE AR-OSCILLATING
BRAKE & PLANETARY GP
CASE & PARTS GP-PLANETARY
CONTROL GP-TRANSMISSION HYD
COOLER GP-TRANSMISSION OIL
COVER GP-XMSN OIL FILLER CAP
DIFFERENTIAL GP
A2 TABLE OF CONTENTS SEBP5722-01
TABLE OF CONTENTS
Name Page Name Page
DIFFERENTIAL GP-LIMITED SLIP
DRAIN GP-ECOLOGY
FILLER GP-POWER TRAIN OIL
FILTER & LINES GP-TRANSMISSION
FILTER GP-OIL
GEAR GP-BEVEL & PINION
GEAR GP-OUTPUT TRANSFER
HEAT EXCHANGER GP-AXLE
HOUSING GP-AXLE
HOUSING GP-FIXED AXLE
HOUSING GP-OSCILLATING AXLE
LINES GP-AXLE OIL COOLER
LINES GP-POWER TRAIN OIL
LINES GP-TORQUE CONV COOLER
MANIFOLD GP-CONTROL
MOUNTING GP-AXLE
MOUNTING GP-RIM
PLANETARY GP-TRANSMISSION
POWER TRAIN AR
PUMP GP-GEAR
RIM AR
RIM GP-DEMOUNTABLE
SHAFT GP-DRIVE
SLIP JOINT GP
TIRE & RIM AR
TORQUE CONVERTER & HOUSING GP
TORQUE CONVERTER GP
TRANSMISSION AR
UNIVERSAL JOINT GP
VALVE GP-MODULATING
VALVE GP-RELIEF
VALVE GP-TIRE

FRAME AND BODY
ACTUATOR GP-POWER
BAFFLE GP
BLOCK GP-AXLE OSC LIMITER
BOSS GP-REAR FRAME
BOX GP-BATTERY
COUNTERWEIGHT GP
DOOR GP-ACCESS
FENDER AR-ROADING
FENDER GP
FENDER GP-FRONT
FENDER GP-REAR
FENDER GP-ROADING
FLOORPLATE GP
FRAME AS-LOADER
FRAME AS-REAR
GUARD AR
GUARD GP-AXLE
GUARD GP-HITCH & STEERING
GUARD GP-LOADER FRAME
GUARD GP-POWER TRAIN
HANDLE GP-DOOR
HANDRAIL GP
HARDWARE GP-FENDER
HARDWARE GP-REAR FRAME
HINGE GP-ROADING FENDER
HITCH GP-ARTICULATING
HOOD & GUARD GP
HOOD GP-REAR
LADDER &WALKWAY GP
LADDER GP
LINES GP-AUTOMATIC LUBRICATION
LINES GP-GREASE
LINK GP-STEERING FRAME LOCK
LUBRICATION AR-AUTOMATIC
LUBRICATION GP-AUTOMATIC
PANEL GP-ACCESS
PANEL GP-HOOD
PANEL GP-SIDE
PANEL GP-SOUND SUPPRESSION
PANEL GP-TOP
PUMP & MTG GP-LUBRICATION
PUMP GP-LUBRICATION
SHIELD GP-ENGINE COMPARTMENT
STEP GP
SUPPORT GP-FENDER
SUPPORT GP-HOOD
SUPPORT GP-LADDER
SUPPORT GP-VALVE & FILTER
SUPPRESSION AR-SOUND
SUPPRESSION GP-SOUND
TILT GP-HOOD
VALVE & LINES GP-LUBRICATION
VALVE GP-LUBE DISTRIBUTION
WALKWAY GP

BRAKING SYSTEM
ACCUMULATOR GP-BRAKE
BRAKE GP-PARKING
CONTROL GP-FOOT BRAKE
CONTROL GP-SERVICE BRAKE
VALVE GP-ACCUMULATOR CHARGING
VALVE GP-BRAKE CONTROL
VALVE GP-SOLENOID

STEERING SYSTEM
CYLINDER & MTG GP-STEERING
CYLINDER GP-STEERING
LINES GP-SECONDARY STEERING
LINES GP-STEERING
PUMP GP-ELECTRIC DRIVE
STEERING AR-SECONDARY
VALVE GP-CHECK
VALVE GP-SHUTTLE
VALVE GP-STEERING

HYDRAULIC SYSTEM
ACCUMULATOR & MTG GP-RIDE CONT
ACCUMULATOR GP-PILOT OIL
ACCUMULATOR GP-RIDE CONTROL
CONTROL & LINES GP-RIDE
CONTROL AR-FAN
CONTROL AR-HIGH LIFT
CYLINDER GP-LIFT
CYLINDER GP-TILT
FILTER & LINES GP-HYDRAULIC
FILTER GP-OIL
GUARD GP-LIFT CYLINDER
HEAD GP-PUMP
HYDRAULIC AR
LINES GP-COUPLER
LINES GP-FRONT
LINES GP-HYDRAULIC
LINES GP-HYDRAULIC OIL COOLER
LINES GP-LIFT CYLINDER
LINES GP-TILT CYLINDER
MANIFOLD & SOLENOID GP-CONTROL
MANIFOLD GP-CONTROL
MANIFOLD GP-VALVE
MOTOR GP-PISTON
MOUNTING GP-BANK VALVE
MOUNTING GP-HYDRAULIC TANK
PUMP & MTG GP-BRAKE & HYD FAN
PUMP & MTG GP-HYDRAULIC
PUMP GP-AIR
PUMP GP-PISTON
ROTATING GP-MOTOR
ROTATING GP-PUMP
SWASHPLATE GP
TANK GP-HYDRAULIC
VALVE & LINES GP
VALVE & MTG GP-CONTROL
VALVE & MTG GP-MAIN CONTROL
VALVE GP
VALVE GP-BANK 3
VALVE GP-CHECK
VALVE GP-CONTROL
VALVE GP-DRAIN
VALVE GP-MANUAL
VALVE GP-PUMP CONTROL
VALVE GP-RELIEF
VALVE GP-RIDE CONTROL
VALVE GP-SOLENOID

IMPLEMENTS
ARM AS-LIFT
BOSS GP-LIFT ARM
CONTROL GP-BUCKET
LINK GP-BUCKET

OPERATOR STATION
ADJUSTER GP-CONTROL
AIR COMPRESSOR GP-SEAT
AIR CONDITIONER & MOUNTING GP
AIR CONDITIONER GP
ARM GP-WINDOWWIPER
ARMREST GP
CAB AR
COMPRESSOR GP-REFRIGERANT
CONTROL & MTG GP-ELHYD
CONTROL & MTG GP-JOYSTICK
CONTROL & MTG GP-STEERING
CONTROL GP-A/C & HEATER
CONTROL GP-HANDLE
CONTROL GP-JOYSTICK
CONTROL GP-STEERING
CONTROL GP-TRANSMISSION
COVER GP-ACCESS
COVER GP-CAB
DISPLAY GP-CAMERA
DOOR GP-CAB
DUCT & FILTER GP-CAB AIR
FILTER GP-CAB AIR
GUARD AR-WINDOW
GUARD GP-WINDOW
HORN GP-ELECTRIC
INSTALLATION GP-RADIO
LINER GP-CAB
LINES GP-AIR CONDITIONER
LINES GP-HEATER
MIRROR GP-REAR VIEW
MONITOR AR-PAYLOAD
MOTOR GP-WINDOWWIPER
MOUNTING GP-CAB
OPERATOR AR
OPERATOR AR-ENCLOSED ROPS
PANEL GP-INSTRUMENT
PEDAL GP-GOVERNOR
PLATFORM GP
PLATFORM GP-OPERATOR
PRINTER GP-COMPUTER
RADIO GP
ROOF GP-CAB
ROPS GP-ENCLOSED
SEAT & MOUNTING GP
SEAT BELT GP
SEAT GP
SEAT GP-SUSPENSION
SPACER GP-AIR INLET
SUPPORT GP-STEERING CONTROL
SUSPENSION GP-SEAT
TANK GP-WINDOWWASHER
TRIM GP-CAB
VALVE GP-WATER
VISOR GP-CAB
WASHER GP-WINDOW
WINDOWGP
WINDOWGP-CAB
WINDOWGP-FRONT
WINDOWGP-REAR
WIPER GP-WINDOW

WORK TOOLS
ARM GP-MATERIAL HANDLING
BUCKET AS-GENERAL PURPOSE
BUCKET AS-MATERIAL HANDLING
BUCKET AS-ROCK
BUCKET GP-COAL
BUCKET GP-GENERAL PURPOSE
BUCKET GP-MATERIAL HANDLING
BUCKET GP-ROCK
CARRIAGE GP-FORK
COUPLER AR-QUICK
COUPLER GP-QUICK
EDGE GP-BIT & CUTTING
EDGE GP-CUTTING
FORK AR-LOG & LUMBER
FORK GP-LOG & LUMBER
HOOK GP-COUPLER
PIN GP-FORK
PLATE GP-WEAR
PROTECTOR GP-LINKAGE
TINE GP

SERVICE EQUIPMENT AND SUPPLIES
FILM GP
FILM GP-U.S
LINES GP-DIAGNOSTIC
PLATE & FILM GP
PROTECTION GP-VANDALISM

PART NUMBER INDEX