Caterpillar D8R Track-Type Tractor Parts Manual (Version December 2016)

Caterpillar D8R Track-Type Tractor Parts Manual
DWJ1-UP (Machine)
TXY1-UP (Engine)
B251-UP (Transmission)
CX21-UP (Ripper)
ESA40000-UP (Ripper)
ESM40000-UP (Ripper)
ESN40000-UP (Ripper)
ESS40000-UP (Ripper)
MP81-UP (Torque Converter)
A791-UP (Blade)
B771-UP (Blade)
CB41-UP (Blade)
ZA91-UP (Blade)

Type of machine: Track-Type Tractor
Print No: M0075518-00, December 2016
Language and Format: English/PDF
Instant Download after payment. Please make sure your email address is correct.

This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar D8R Track-Type Tractor. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:
GENERAL INFORMATION
REPAIR ALTERNATIVES
SUPPLEMENTAL COOLANT
ADDITIVES
MAINTENANCE PARTS
INDEX

MACHINE ARRANGEMENT
CHASSIS AR
COMMON AR
INSTALLATION AR
SPECIAL AR
WASTE HANDLING AR
WASTE HANDLING GP

ENGINE ARRANGEMENT
ENGINE AR
ENGINE AR-COMPLETE
ENGINE AR-CORE
INSTALLATION AR-ENGINE

BASIC ENGINE
ADAPTER GP-PUMP DRIVE
BASE GP-VALVE COVER & INJ HARN
CAMSHAFT GP
COVER GP-CYLINDER BLOCK
COVER GP-FLYWHEEL HOUSING
COVER GP-FRONT HOUSING
COVER GP-SOUND SUPPRESSION
COVER GP-VALVE MECHANISM
CRANKSHAFT GP
CYLINDER BLOCK AS
CYLINDER BLOCK GP
CYLINDER HEAD AS
CYLINDER HEAD GP
DAMPER & PULLEY GP
DRIVE GP-PUMP
FASTENER GP-FRONT HOUSING
FASTENER GP-VALVE MECHANISM
FLYWHEEL GP
GEAR GP-CAMSHAFT
GEAR GP-FRONT
GEAR GP-REAR
HOUSING GP-FLYWHEEL
HOUSING GP-FRONT
LIFTING GP-ENGINE
MECHANISM GP-FUEL PUMP & VALVE
MOUNTING GP-ALTERNATOR & COMPR
PAN GP-OIL
PISTON & ROD GP
PLATE AS-FRONT HOUSING
PLUG GP-CYLINDER BLOCK
PLUG GP-CYLINDER HEAD
ROCKER ARM GP
SEAL GP-CRANKSHAFT
SUPPORT GP-ENGINE
TRUNNION GP-ENGINE

LUBRICATION SYSTEM
BREATHER GP
FASTENER GP-OIL PUMP MOUNTING
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL
FUMES DISPOSAL GP
GAUGE GP-OIL LEVEL (DIPSTICK)
LINES GP-ENGINE OIL
LINES GP-TURBOCHARGER OIL
OIL CHANGE GP-HIGH SPEED
PUMP GP-ENGINE OIL
VALVE GP-FLUID SAMPLING
COOLING SYSTEM
CORE GP-OIL COOLER
FAN GP-SUCTION
LINES GP-WATER
PUMP GP-WATER
RADIATOR GP
TANK GP-COOLANT

AIR INLET AND EXHAUST SYSTEM
AFTERCOOLER GP-AIR
AIR CLEANER GP
CARTRIDGE GP-TURBOCHARGER
DUST EJECTOR GP
LINES GP-AIR
MANIFOLD GP-EXHAUST
MOUNTING GP-AIR CLEANER
MUFFLER GP
PLUG GP
PLUG GP-AIR LINES
PRECLEANER AS
PRECLEANER GP
SHIELD GP-EXHAUST
TURBOCHARGER GP

FUEL SYSTEM
ADAPTER GP-FAST FILL FUEL
BASE GP-FUEL FILTER
COVER GP-FUEL TANK
FILTER GP-WATER SEP & FUEL
INJECTOR GP-FUEL
LINES GP-FUEL
PUMP & MTG GP-FUEL TRANSFER
PUMP GP-FUEL INJECTION
PUMP GP-FUEL PRIMING
PUMP GP-FUEL PRM & PRIM FILTER
PUMP GP-FUEL PRM & WATER SEP
PUMP GP-FUEL TRANSFER
REGULATOR GP-FUEL PRESSURE
TANK GP-FUEL
VALVE GP-CHECK

ELECTRICAL AND STARTING SYSTEM
ALARM GP
ALTERNATOR GP-CHARGING
BATTERY GP
CAMERA & MOUNTING GP
CONNECTION GP-ELECTRICAL
CONTROL & MTG GP-ENGINE ELEK
CONTROL GP-COMMUNICATION
CONTROL GP-SWITCH
CONTROL GP-UNPROGRAMMED
CONVERTER GP-ELECTRICAL
ELECTRONICS AR-MACHINE
ELECTRONICS GP-IMPLEMENT
ELECTRONICS GP-MONITOR
ELECTRONICS GP-POWER TRAIN
HARNESS AS-CAB
HARNESS AS-CHASSIS
HARNESS AS-CONTROL
HARNESS AS-DASH
HARNESS AS-ENGINE
HARNESS AS-FRONT
HARNESS AS-HEATER & AIR COND
HARNESS AS-LIGHTING
HARNESS AS-PLATFORM
HARNESS AS-SENSOR
HARNESS AS-SOLENOID
HARNESS AS-SWITCH
HARNESS AS-VALVE
HARNESS AS-WIRING
HEATER GP-JACKET WATER
INSTALLATION GP-COMMUNICATION
LAMP GP-DOME
LAMP GP-FLOOD
LIGHTING GP-FLOOD
LIGHTING GP-RIPPER
MOUNTING GP-GRADE CONTROL
MOUNTING GP-SENSOR
MOUNTING GP-WIRING
PLATE AS-BRUSH
SENSOR GP-ENGINE
SENSOR GP-POSITION
SENSOR GP-PRESSURE
SENSOR GP-SPEED
SENSOR GP-TEMPERATURE
SENSOR-TEMPERATURE
STARTING AID GP-ETHER
STARTING MOTOR GP-ELECTRIC
SWITCH GP-DISCONNECT
SWITCH GP-HANDLE
SWITCH GP-MAGNETIC
SWITCH GP-PRESSURE
SWITCH GP-PUSH BUTTON
SWITCH GP-ROTARY
VALVE GP-ETHER STARTING
WIRING GP-CAB
WIRING GP-CHASSIS
WIRING GP-CONTROL
WIRING GP-ELECTROHYDRAULIC
WIRING GP-ELECTRONIC CONTROL
WIRING GP-ENGINE
WIRING GP-GRADE CONTROL
WIRING GP-LIGHTING
WIRING GP-SENSOR

POWER TRAIN
AXLE GP
BRAKE & DIFFERENTIAL DRIVE GP
BRAKE & PLANETARY GP
CASE & PARTS GP-PLANETARY
CASE GP-TRANSMISSION
CONTROL GP-STEERING & XMSN
CONTROL GP-TRANSMISSION HYD
COVER GP-TRANSMISSION
DIFFERENTIAL & BEVEL GEAR GP
DRAIN GP-ECOLOGY
DRIVE AR-FINAL
DRIVE GP-FINAL
FILLER & BREATHER GP
FILTER GP-OIL
LINES GP-POWER TRAIN OIL
LINES GP-TORQUE CONV COOLER
LINES GP-TRANSMISSION OIL
MANIFOLD & VALVE GP
MOUNTING GP-FINAL DRIVE
MOUNTING GP-TRANSMISSION
PLANETARY GP-TRANSMISSION
POWER TRAIN AR
PUMP & MOUNTING GP
PUMP GP-GEAR
SEGMENT GP-SPROCKET
SHAFT GP-DRIVE
TORQUE CONVERTER & HOUSING GP
TORQUE CONVERTER GP
TRANSMISSION AR
UNIVERSAL JOINT GP
VALVE GP-MODULATING
VALVE GP-RELIEF

FRAME AND BODY
ACTUATOR GP-POWER
BAR AR-STRIKER
BAR GP-STRIKER
BOX GP-BATTERY
CASE & FRAME GP
COUNTERWEIGHT GP
COVER GP-ACCESS
DOOR GP-HOOD
DRAWBAR GP
ENCLOSURE GP-ENGINE
ENCLOSURE GP-HYDRAULIC TANK
FENDER GP
FLOORPLATE GP
FRAME & BEARING AS
GRILL GP-RADIATOR
GUARD AR-BOTTOM
GUARD GP-BOTTOM
GUARD GP-BRUSH
GUARD GP-ENGINE
GUARD GP-FUEL TANK
GUARD GP-RADIATOR
GUARD GP-ROCK
GUARD GP-TRANSMISSION
HOOD GP
LATCH GP
SEAL GP-ENCLOSURE
SEAL GP-WASTE HANDLING
STEP GP
SUPPORT GP
SUPPORT GP-FENDER
SWEEP GP

UNDERCARRIAGE
BAR AS-EQUALIZER
BAR GP-EQUALIZER
CAP GP-TRACK IDLER
CAP GP-TRACK ROLLER
FASTENER GP-ROLLER FRAME
FRAME AS-TRACK ROLLER
FRAME GP-TELESCOPING RECOIL
FRAME GP-TRACK ROLLER
IDLER GP-TRACK
LINK AS-TRACK
LUBRICATION GP-PIVOT SHAFT
MOUNTING GP-ROLLER FRAME
ROLLER GP-TRACK CARRIER
ROLLER GP-TRACK-DOUBLE FLANGE
ROLLER GP-TRACK-SINGLE FLANGE
SUSPENSION GP-BOGIE
TRACK ADJUSTER & RECOIL GP
TRACK AR
TRACK GP
UNDERCARRIAGE AR

STEERING AND BRAKING SYSTEM
BRAKE AR
CONTROL GP-PARKING BRAKE
FILTER GP-OIL
LINES GP-STEERING
VALVE & MTG GP-BRAKE
VALVE GP-BRAKE CONTROL
VALVE GP-PILOT
VALVE GP-SOLENOID

HYDRAULIC SYSTEM
ACCUMULATOR GP-HYDRAULIC
ACCUMULATOR GP-PILOT OIL
ACTUATOR GP-PUMP
ADAPTER GP-MOTOR
CONTROL AR-HYDRAULIC
COOLER GP-HYDRAULIC OIL
CYLINDER & LINES GP
CYLINDER AR-LIFT
CYLINDER GP-BULLDOZER LIFT
CYLINDER GP-DUAL TILT
CYLINDER GP-RIPPER
CYLINDER GP-RIPPER PIN PULLER
CYLINDER GP-RIPPER TIP
CYLINDER GP-TILT
HYDRAULIC AR
LEVER GP-CONTROL VALVE
LINES GP-HYDRAULIC FAN
LINES GP-LIFT CYLINDER
LINES GP-PILOT
LINES GP-PIN PULLER CYLINDER
LINES GP-PUMP
LINES GP-RIPPER
LINES GP-TILT CYLINDER
MANIFOLD GP-CONTROL
MANIFOLD GP-VALVE
MOTOR GP-PISTON
MOUNTING GP-CYLINDER
PLUG AS
PUMP & MOUNTING GP
PUMP GP-CHARGE
PUMP GP-PISTON
ROTATING GP-MOTOR
ROTATING GP-PUMP
TANK & MTG GP-HYDRAULIC
TANK GP-EXPANSION
TANK GP-HYDRAULIC
VALVE & MTG GP-CONTROL
VALVE GP-BANK 4
VALVE GP-CHECK
VALVE GP-CONTROL
VALVE GP-FLUSHING
VALVE GP-PILOT
VALVE GP-PILOT CARTRIDGE
VALVE GP-PUMP CONTROL
VALVE GP-QUICK-DROP
VALVE GP-RELIEF
VALVE GP-SHUTTLE
VALVE GP-SOLENOID

IMPLEMENTS
ARM GP-BULLDOZER
C-FRAME GP
INSTALLATION AR-BULLDOZER
LINES GP-GREASE
LINK GP-STABILIZER
PUSH ARM GP
PUSH ARM GP-STABILIZER
TRUNNION GP-BULLDOZER

OPERATOR STATION
AIR CONDITIONER & MOUNTING GP
AIR CONDITIONER AR
AIR CONDITIONER GP
ARM GP-WINDOW WIPER
BOX GP-STORAGE
BRACKET GP-MOUNTING
CAB AR
CAMERA & MIRROR AR
CANOPY AR
COMPRESSOR GP-REFRIGERANT
CONDENSER & MTG GP-REFRIGERANT
CONDENSER GP-REFRIGERANT
CONTROL & MTG GP-JOYSTICK
CONTROL & MTG GP-PEDAL
CONTROL GP-AIR & TEMPERATURE
CONTROL GP-HANDLE
CONTROL GP-JOYSTICK
CONTROL GP-PEDAL
CONTROL GP-RIPPER
COVER GP-CAB
COVER GP-CONSOLE
DASH GP
DOOR GP-CAB
FAN GP-CIRCULATING
FILTER GP-CAB AIR
HANDHOLD GP
INSTALLATION GP-RADIO
KIT-SEAT AIR COMPRESSOR
KIT-SHOCK ABSORBER
LATCH GP-CONSOLE
LINER GP-CAB
LINES GP-AIR CONDITIONER
LINES GP-HEATER
MIRROR GP-REAR VIEW
MOTOR GP-WINDOW WIPER
MOUNTING GP-PLATFORM
MOUNTING GP-ROPS
PEDAL GP-GOVERNOR & BRAKE
PLATFORM GP-OPERATOR
ROPS GP
SCREEN GP-PROTECTION
SCREEN GP-SUN
SEAT & MOUNTING GP
SEAT BELT GP
SEAT GP
SEAT GP-SUSPENSION
SUSPENSION GP-SEAT
TANK GP-WINDOW WASHER
VALVE GP-WATER
WINDOW GP-CAB
WIPER GP-WINDOW

WORK TOOLS
BIT-END
BLADE & EDGE GP-ANGLING
BLADE & EDGE GP-SEMIUNIVERSAL
BLADE & EDGE GP-UNIVERSAL
BLADE AS-SEMI-UNIVERSAL
BLADE GP-SEMI-UNIVERSAL
BLADE GP-UNIVERSAL
EDGE GP-BIT & CUTTING
EDGE-CUTTING
FRAME GP-RIPPER
MOUNTING GP-RIPPER
PLATE AS-WEAR
PROTECTOR
PULLER AR-PIN
PULLER GP-PIN
RIPPER AR
RIPPER AR-SINGLE SHANK
TIP-RIPPER
TOOTH GP-RIPPER

SERVICE EQUIPMENT AND SUPPLIES
FILM GP
PLATE & FILM GP
PLATE GP-CERTIFICATION

PART NUMBER INDEX