Caterpillar MD6240 Rotary Blasthole Drill Parts Manual (Version February 2012)

Caterpillar MD6240 Rotary Blasthole Drill Parts Manual
2C65X48

Type of machine: Rotary Blasthole Drill
Print No: BI006748, February 2012
Language and Format: English/PDF
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This Parts Manual contains detailed illustrations and official part numbers for your Caterpillar MD6240 Rotary Blasthole Drill. Present manual contain the reference number or code of each parts, contain all the parts of the machine.

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Table of contents:
PARTS MANUAL SECTION LOCATOR
GENERAL ASSEMBLY ITEM LIST

SECTION 1 – GENERAL LOCATOR/DECALS/FILTER ELEMENTS
FILTER ELEMENTS
DECAL KIT, CAT YELLOW (MD6240)
DECAL KIT (WARNING)
DECAL KIT, BRANDING (MD6240)

SECTION 2 – OPERATOR’S CAB
CAB ASSEMBLY, SPLIT – STANDARD
JUMPER SEAT WITH ATTACHING HARDWARE
PANEL / GAUGES (ENGINE)
PANEL / GAUGES (HYDRAULIC)
PANEL / SWITCHES (DRILL FUNCTIONS)
CONTROL, MAST/JACKS
INSULATION KIT, CAB – SPECIAL
CAB HOSE PLUMBING
CAB MODIFICATION, ELECTRIC HAND CONTROLS
ROTARY OPERATOR’S SEAT
SEAT BELT W/TETHER AND HARDWARE
SEAT AIR ACCUMULATOR INSTALLATION
GLASS INSTALLATION, CAB (STANDARD)
WIPER / WASHER INSTALLATION, LEFT
WIPER / WASHER ASSEMBLY (OPERATOR’S CAB WINDOWS)
WIPER / WASHER INSTALLATION, REAR
WIPER / WASHER INSTALLATION, RIGHT
HEATER / AIR CONDITIONER ASSEMBLY
HEATER / AIR CONDITIONER PACKAGE LIST
AIR CLEANER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
CONDENSER, 24V
WALL MOUNT UNIT W/ANGLE LOUVERS
BLOWER ASSEMBLY (A/C-HEATER PRESSURIZER PACKAGE)
HOSE KIT, AIR CONDITIONER

SECTION 3 – MAINFRAME/CRAWLER
MAINFRAME / CRAWLER ASSEMBLY
UNDERCARRIAGE ASSEMBLY
IDLER ASSEMBLY W/SLIDE BAR
FINAL DRIVE ASSEMBLY WITH MOTOR, TRACK
ROCK GUARD COMPLETE (FRONT AND REAR)
ROCK GUARD COMPLETE (MIDDLE)
TRACK ASSEMBLY W/SHOES, 55 LINKS
TRACK CHAIN ASSEMBLY
MAINFRAME WELDMENT
FLOOR COVERING DUST SEALS
CYLINDER, MAST ELEVATE
MANIFOLD INSTALLATION, SUCTION
VALVE ASSEMBLY W/ATTACHMENTS, SELECTOR
DIVERTER VALVE ASSEMBLY (2 POS/6 WAY)
MANIFOLD W/ATTACHMENTS (RETURN)
MANIFOLD W/ATTACHMENTS (CASE DRAIN)
MANIFOLD, PRESSURE W/ATTACHMENTS
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
VALVE ASSEMBLY W/ATTACHMENTS, VIEWING DR/DUST
CURT/MAIN AIR
VALVE ASSEMBLY LESS ATTACHMENTS, VIEWING DR/DUST
CURT/MAIN AIR
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS
ATTACHMENTS
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF – VENTED – PILOT
OPERATED
PILOT CONTROL MANIFOLD ASSEMBLY
VALVE ASSEMBLY, SELECTOR PULLDOWN
VALVE ASSEMBLY – BRAKE SOLENOID
FUEL TANK INSTALLATION
JACK CYLINDER ASSEMBLY – 60″
CYLINDER ASSEMBLY, JACK
VIEWING HATCH, DRILL DECK
HYDRAULIC CYLINDER
VIEWING HATCH PLUMBING

4. SECTION 4 – ENGINES/COMPRESSORS/DRIVES
ENGINE WITH ATTACHMENTS, CAT 27
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
GUARD INSTALLATION, DRIVELINE
HARNESS, ELECTRIC WIRING CROSSOVER (ENGINE)
ENGINE PANEL STARTUP ASSEMBLY
ENGINE PRELUBE INSTALLATION – C27
ENGINE PRELUBE PUMP
FUEL FILTER INSTALLATION – C27
FUEL FILTER
MUFFLER ASSEMBLY
EXHAUST ELBOW GROUP LIST
AIR CLEANER INSTALLATION – ENGINE
AIR CLEANER ASSEMBLY
AIR CLEANER RAIN SHIELD ASSEMBLY – SRG29
ENGINE WATER PIPING ASSEMBLY
COOLER INSTALLATION (COMPRESSOR)
COOLER INSTALLATION, COMPRESSOR OIL/CHARGE AIR
COOLER ASSEMBLY, COMPRESSOR OIL
CHARGE AIR (AFTERCOOLER) ASSEMBLY
MOTOR, FAN
AIR CLEANER INSTALLATION – COMPRESSOR
AIR CLEANER ASSEMBLY
AIR CLEANER RAIN SHIELD ASSEMBLY – SRG20
COMPRESSOR / AIR RECEIVER PIPING
COMPRESSOR/AIR RECEIVER HOSE KIT
MAIN AIR MANIFOLD ASSEMBLY
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
RECEIVER PIPING PLUMBING
AIR COMPRESSOR ASSEMBLY (1700/125)
AIR COMPRESSOR PACKAGE SERVICE ITEMS (1700/125)
COMPRESSOR AIR END W/ATTACHMENTS
RECEIVER TANK ASSEMBLY
TORSIONAL DRIVE COUPLING
COOLER INSTALLATION (ENGINE)
ENGINE RADIATOR/SYS. HYDR OIL CLR/CHG AIR CLR
RADIATOR ASSEMBLY, ENGINE
COOLER ASSEMBLY, SYSTEM HYDRAULIC OIL
CHARGE AIR (AFTERCOOLER) ASSEMBLY
THERMOSTATIC VALVE ASSEMBLY
PUMP DRIVE ASSEMBLY
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
PUMP, PISTON – OPEN LOOP
REGULATOR, PUMP
CONTROL ELEMENT
CONTROL ELEMENT
PISTON ASSEMBLY, STROKING (PUMP)
PISTON ASSEMBLY, DESTROKING (PUMP)
PUMP, MAIN
CONTROL ASSEMBLY (PUMP)
PUMP ASSEMBLY, CHARGE
PUMP ASSEMBLY, DUST/CHARGE
HYDRAULIC FILTER ASSEMBLY (CHARGE)
ENGINE CHARGE AIR PIPING

SECTION 5 – DUST CONTROL
DUST CURTAIN INSTALLATION
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)
HYDRAULIC CYLINDER ASSEMBLY
DUST CURTAIN PLUMBING
WATER INJECTION SYSTEM
WATER PUMP ASSEMBLY
HYDRAULIC MOTOR
VALVE, FLOW CONTROL
WATER INJECTION HOSE PLUMBING

SECTION 6 – MAST
MAST ASSEMBLY (12 M)
MAST PIVOT BRACKET
CYLINDER, HOIST/PULLDOWN (MAST)
VALVE ASSEMBLY, MAST – 9 SECTIONS WITH ATTACHMENTS
VALVE ASSEMBLY, MAST – 9 SECTIONS LESS ATTACHMENTS
SENSOR INSTALLATION KIT
ROTARY DRIVE ASSEMBLY
ROTARY DRIVE MOTOR HOSE KIT
ROTARY DRIVE GEARCASE ASSEMBLY
PIPE RACK INSTALLATION
MOTOR, HYDRAULIC
HYDRAULIC CYLINDER ASSEMBLY – SWING
PIVOT SUPPORT ASSEMBLY (CAROUSEL)
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION
HYDRAULIC CYLINDER ASSEMBLY – CLAMPING
HYDRAULIC CYLINDER ASSEMBLY – ROTATE
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
AUTO TOOL WRENCH
MAST LOCK INSTALLATION
WINCH INSTALLATION
WINCH CASE DRAIN CONVERSION KIT
WINCH ASSEMBLY
BRAKE VALVE ASSEMBLY (WINCH)
CABLE TENSIONING ASSEMBLY (MAST)
CYLINDER, CABLE TENSION (MAST)
MANIFOLD, TENSIONER
CABLE TENSIONER PLUMBING
DUST HOOD INSTALLATION
PIPE POSITIONER INSTALLATION

SECTION 7 – DRILLING TOOLS/ACCESSORIES
AUTO LUBRICATOR SYSTEM
LUBRICATOR ASSEMBLY, AUTO (MACHINE)
AIR MOTOR ASSEMBLY (MACHINE LUBRICATION)
TUBE ASSEMBLY, AIR MOTOR (MACHINE LUBRICATION)
MONITOR / CONTROLLER (MACHINE LUBRICATION)
FILTER / REGULATOR / LUBRICATOR ASSEMBLY (MACHINE LUBE)
TACHOMETER INSTALLATION, ROTARY DRIVE
CABLE COVER KIT (TACH DRIVE)
RAPID FILL INSTALLATION (FUEL)
CONNECTOR KIT, RAPID FILL SYSTEM
RAPID FILL PLUMBING
TRAM INTERLOCK, JACK
PIPE RACK INTERLOCK
TRAM INTERLOCK, DRILL STEM
GUIDE BUSHING – 6.5″ DRILL STEM

SECTION 8 – HYDRAULICS/PLUMBING
AUXILIARY AND PRESSURE PLUMBING
RETURN AND DRAIN PLUMBING
MAST LOCK PLUMBING
WINCH PLUMBING
PIPE POSITIONER PLUMBING
PROPEL PLUMBING
JACK PLUMBING
CHARGE PLUMBING
MAST PLUMBING
PIPE RACK SWING PLUMBING
AUTO TOOL WRENCH PLUMBING
VALVE PLUMBING, JACKS/MAST
FAN/COOLER PLUMBING
MAST ELEVATING CYLINDER PLUMBING
CONTROL PLUMBING
PIPE RACK LOCK / ROTATE PLUMBING
HYDRAULIC RESERVOIR INSTALLATION
FILTER ASSEMBLY (MAIN RETURN)
FILTER ASSEMBLY (CASE RETURN)
TEST STATION (MACHINE SYSTEM HYDRAULIC PRESSURE)
TEST STATION HOSE KIT
LOOP FILTERS W/BRACKET
FILTER ASSEMBLY (LOOP)
LOOP FILTER PLUMBING
HYDRAULIC HAND PUMP INSTALLATION
HYDRAULIC HAND PUMP ASSEMBLY

SECTION 9 – ELECTRICAL
ELECTRICAL SCHEMATIC
CAB WIRING
CAB / ENGINE WIRING
CAB / AIR AND CURTAIN VALVE WIRING
CAB / MAST VALVE WIRING
PUMP WIRING
PULLDOWN VALVE WIRING
STANDARD LIGHT PACKAGE WIRING
ENGINE HOUR METER WIRING
AUXILIARY PRESSURE PUMP WIRING
WATER AND DUST COLLECTOR VALVE WIRING
FAST PULLDOWN WIRING
CAB TOP LIGHTS WIRING
ADDITIONAL BATTERY INSTALLATION
BATTERY BOX ASSEMBLY
BATTERY/ENGINE DISCONNECT INSTALLATION
FILTER/INDICATOR WIRING
ELECTRICAL SCHEMATIC (LADDER LOGIC)
ENGINE STOP / KILL SWITCH (GROUND LEVEL)
ELECTRIC HORN
ADDITIONAL LIGHTING KIT
SOUND SYSTEM INSTALLATION
CONVERTER, ELECTRONIC – DC/DC-10 AMP (24V TO 12V)