Copystar CS3010i/CS3510i Service Manual


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Table of contents:

1-1 SPECIFICATIONS
1-1-1 Specifications
1-1-2 Parts names
(1) Machine (front side)
(2) Machine (rear side)
(3) Operation panel
1-1-3 Machine cross section

1-2 INSTALLATION
1-2-1 Installation environment
1-2-2 Unpacking and installation
(1) Installation procedure
(2) Setting initial copy modes
1-2-3 Option composition
1-2-4 Installing the key counter (option)
(1) Installing directly on the device
(2) Mounting on the document table
1-2-5 Installing the gigabit ethernet board (option)
1-2-6 Installing the IC card reader holder (option)
1-2-7 Installing the keyboard holder (B) (option)
1-2-8 Installing the Printed Document Guard Kit (option)
1-2-9 Installing the key card MK-2 (option for Japan only)
1-2-10 Installing the coin vender (option for japan only)

1-3 MAINTENANCE MODE
1-3-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance modes item list
(3) Contents of the maintenance mode items

1-4 TROUBLESHOOTING
Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection component
Self-diagnostic function
(1) Self-diagnostic function
(2) Self diagnostic codes
Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Image is too light
(4) The background is colored
(5) White streaks are printed vertically
(6) Black streaks are printed vertically
(7) Streaks are printed horizontally
(8) One side of the print image is darker than the other
(9) Spots are printed
(10) Image is blurred
(11) The leading edge of the image is consistently misaligned with the original
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper is wrinkled
(14) Offset occurs
(15) Part of image is missing
(16) Fusing is loose
(17) Image is out of focus
(18) Image center does not align with the original center
Electric problems
Mechanical problems
Send error code
(1) Scan to SMB error codes
(2) Scan to FTP error codes
(3) Scan to E-mail error codes
Error codes
(1) Error code
(2) Table of general classification
(2-1) U004XX
(2-2) U006XX
(2-3) U008XX
(2-4) U009XX
(2-5) U010XX
(2-6) U011XX
(2-7) U017XX
(2-8) U018XX
(2-9) U023XX
(2-10) U044XX

1-5 ASSEMBLY AND DISASSEMBLY
1-5-1 Precautions for assembly and disassembly
(1) Precautions
(2) Drum unit
(3) Toner
(4) How to tell a genuine Kyocera toner container
1-5-2 Outer covers
(1) Detaching and refitting the front cover
(2) Detaching and refitting the rear cover
(3) Detaching and refitting the inner tray
(4) Detaching and refitting the front upper cover
(5) Detaching and refitting the eject rear cover
(6) Detaching and refitting the eject rear cover
1-5-3 Paper feed section
(1) Detaching and refitting the primary paper feed unit
(2) Detaching and refitting the MP paper feed roller and MP separation pad
(3) Detaching and refitting the registration cleaner
(4) Detaching and refitting the MP tray
1-5-4 Developing section
(1) Detaching and refitting the developing unit
1-5-5 Drum section
(1) Detaching and refitting the drum unit
(2) Detaching and refitting the chager roller unit
1-5-6 Transfer/separation section
(1) Detaching and refitting the transfer roller unit
1-5-7 Fuser section
(1) Detaching and refitting the fuser unit
1-5-8 Drive section
(1) Detaching and refitting the drive unit 1
(2) Detaching and refitting the drive unit 2
1-5-9 Optical section
(1) Detaching and refitting the laser scanner unit
(2) Detaching and refitting the image scanner unit
(3) Detaching and refitting the LED unit
(4) Detaching and refitting the scanner wires
(4-1) Detaching the scanner wires
(4-2) Fitting the scanner wires
1-5-10 PWBs
(1) Detaching and refitting the main PWB
(1-1) Remarks on main PWB replacement
(2) Detaching and refitting the engine PWB
(2-1) Remarks on engine PWB replacement
(3) Detaching and refitting the power source PWB
(4) Detaching and refitting the high voltage PWB
(5) Detaching and refitting the ISC PWB
(6) Detaching and refitting the operation panel PWB 1
1-5-11 Others
(1) Detaching and refitting the language sheet
(2) Detaching and refitting the conveying unit
(3) Direction of installing the principal fan motors

1-6 UPGRADING THE FIRMWARE
1-6-1 Upgrading the firmware
2-1 Mechanical Construction
2-1-1 Paper feed/conveying section
(1) Cassette paper feed section
(2) MP tray paper feed section
(3) Conveying section
2-1-2 Drum section
2-1-3 Developing section
2-1-4 Optical section
(1) Image scanner section
(2) Laser scanner section
2-1-5 Transfer/Separation section
2-1-6 Fuser section
2-1-7 Eject/Feedshift section
2-1-8 Duplex conveying section
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) PWBs
(2) Switches and sensors
(3) Motors
(4) Others
2-3 Operation of the PWBs
2-3-1 Main PWB
2-3-2 Engine PWB
2-3-3 ISC PWB
2-3-4 Operation panel PWB main
2-3-5 Power source PWB

2-4 Appendixes
2-4-1 Appendixes
(1) List of maintenance parts
(2) Maintenance kits
(3) Periodic maintenance procedures
(4) Repetitive defects gauge
(5) Firmware environment commands
(6) System Error (Fxxxx) Outline
(7) Chart of image adjustment procedures
(8) Wiring diagram

Installation Guide
DP-770(B) / (Document processor)
DP-772 / (Document processor)
DP-773 (Document processor)
PF-791 (500 x 2 Paper feeder)
PF-810 (3000-sheet deck)
DF-791 (3000-sheet finisher)
DF-770(D) (1000-sheet finisher)
AK-740 (Bridge unit)
MT-730(B) (Mailbox)
PH-7A/C/D (Punch unit)
DT-730(B) (Document tray)
FAX System (W) B