FujiFilm DRYPIX EDGE DRYPIX 8000 Service Manual and Parts List Manual

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Table of contents:

SAFETY PRECAUTION
1.1 General Precautions
1.2 Precautions Against Laser Radiation
2. LABELS
2.1 Laser Caution Labels
2.2 Other Labels
2.3 Additional Protective Grounding Earth Mark
2.4 Power Cable Caution Label (USA Only)
3. PROTECTIVE HOUSING FOR LASER RADIATION
EXPOSURE PREVENTION
4. CLASSIFICATION

SPECIFICATIONS
1.1 Product Code
1.2 List of Optional Parts
1.3 General Specifications
1.4 Dimensions and Weight
1.5 Environmental Requirements
1.6 Electrical Requirements
1.7 Equipment Installation Space
1.7.1 Installation Space
1.7.2 Space Required for Maintenance Work
1.8 Disposing the Equipment

DESCRIPTION OF EQUIPMENT (MD)
1. OUTLINE OF EQUIPMENT
1.1 Functions of Equipment
1.2 System Configuration
1.3 Overall Configuration and Names of Parts
1.3.1 External View
1.3.2 Operation Panel
1.3.3 Layout of Units
1.3.4 Layout of I/O Parts and Description of Functions
1.3.5 Layout of Boards
2. STARTING UP ENDING THE EQUIPMENT
2.1 Power ON Operations
2.2 Error Processing
2.3 Power OFF Operations

TROUBLESHOOTING (MT)
1. TROUBLESHOOTING METHOD
2. ERROR CODE
2.1 Checking Error Codes
2.2 Format of Detailed Information
2.2.1 FLH Related (Conveyance) Errors Detailed Information
2.2.2 DEN Related (Internal Densitometer) Errors Detailed Information
2.2.3 ESN Related (Film Edge Sensor Related) Errors Detailed Information.MT-6
2.2.4 DEV Related (Temperature Control Related) Errors Detailed Information
MT-7
3. ERROR CODE TABLE

REMOVAL AND ADJUSTMENT (MC)
PRECAUTIONS ON INSPECTIONS, REPLACEMENTS, AND ADJUSTMENTS
1. COVERS
1.1 Upper Rear Cover
1.2 Middle Rear Cover
1.3 Lower Rear Cover
1.4 Upper Left Cover
1.5 Middle Left Cover
1.6 Lower Left Cover
1.7 Upper Right Cover
1.8 Middle Right Cover
1.9 Lower Right Cover
1.10 Upper Film Loading Unit Cover
1.11 Middle Film Loading Unit Cover
1.12 Lower Film Loading Unit Cover
1.13 Upper Cover
1.14 Operation Panel
2. FRAME
2.1 Interlock Switch Assembly
2.2 Interlock Switch (SK3/SK4) Assembly
3. FILM LOADING UNIT
3.1 Film Tray
3.2 Removal Unit/Film Loading Unit
3.2.1 When removing the removal unit/film loading unit temporarily
3.2.1 When replacing the removal unit/film loading unit with
the new assembly
3.3 Tray Interlock Switch Assembly (SA12/SA22/SA32)
3.4 Tray Lock Assembly
3.5 Squeezing Roller
3.6 Film detection sensor (SA13/SA23/SA33)
3.7 Film Pack/Shutter Detection Sensor
Assembly (SA11/SA21/SA31)
3.8 Upper BCR Assembly (SA14)
3.9 Middle BCR Assembly (SA24)
3.10 Lower BCR Assembly (SA34)
4. REMOVAL UNIT
4.1 Removal Unit
4.2 Suction Cup Arm
4.3 Suction Cup
4.4 Bellows
4.5 Film Surface Detection Sensor (SB12/SB22/SB32)
4.6 Film Removing Motor (MB11/MB21/MB31)
4.7 Removal Unit Conveyance Motor (MB12/MB22/MB32)
4.8 Removal Drive Cam (Front side)
4.9 Suction Cup Arm HP Detection Sensor
(SB11/SB21/SB31)
5. CONVEYOR UNIT
5.1 Conveyor Unit Exit Assembly
5.2 Conveyor Unit Exit Grip Roller Assembly
5.3 Conveyor Unit Exit Guide (Lower)
5.4 Stopper Assembly
5.5 Stopper Solenoid (SOLD1)
5.6 Conveyor Unit Exit Roller (Lower)
5.7 Film Edge Sensor (SD5)
5.8 Upper Conveyor Unit Open/Close Guide
5.9 Upper conveyor unit drive transmission gear unit
5.10 Conveyor Unit Turn Roller
5.11 Film Conveyance Motor (MD1)
5.12 Conveyance Gear
6. SUB-SCANNING UNIT
6.1 Sub-Scanning Unit/Upper Conveyor Unit
6.2 Flat belt (Front of the Machine)
6.3 Sub-Scanning Unit Entrance Roller
6.4 Sub-Scanning Unit Exit Roller
6.5 Sub-Scanning Motor (ME1)/ME1-DRV Board
6.5.1 Removal/Reinstallation
6.5.2 Adjusting when Replacing Sub-Scanning Motor
6.6 Flat belt (Rear of the Machine)
6.7 Flywheel
6.8 Film Leading Edge Detection Sensor (SE1)
7. SCANNING OPTICS UNIT
7.1 Scanner Unit
7.1.1 Removal/Reinstallation
7.1.2 Adjustments in Replacement of Scanner Unit
8. HEAT DEVELOPMENT UNIT
8.1 Film Cooling Section
8.2 Heat Development Rack Assembly
8.3 Heat Development Roller
8.4 Thermal Protector
8.5 Heat Development Unit Conveyance Motor (MG1)
8.6 Heat Development Unit Entrance Guide
8.7 Cooling Fan
9. FILM RELEASE UNIT
9.1 Film Release Unit
9.2 LED28A Board
10. CONTROLLER
10.1 PSU37A / PSU31C Board Assembly
10.2 PSU37A Board
10.3 PSU31C Board
10.4 CPR38A Board
10.5 SSD
10.6 SND28B Board
10.7 SND38C Board
10.8 HTD38A Board
10.9 Main Power Switch
11. Sorter
11.1 Sorter/Top Cover for the Sorter
12. INSTALLING THE MAIN UNIT SOFTWARE
12.1 Installing from the PC for Servicing
12.1.1 Copying Main Unit Software to the PC for Servicing
12.1.2 Upgrading the Version from the PC for Servicing
12.1.3 Full Installation from the PC for Servicing

SERVICE MODE (MU)
1. U-UTILITY (USER-UTILITY)
1.1 U-Utility Menu Tree
1.2 Starting and Ending the U-Utility
1.3 Details of U-Utility Commands
[1] AUTO F.D.C
[2] Test Pattern
[3] Unlock Tray
[4] Set Counters
[5] Transiton Time
[6] Volume
[6-1] Alarm
[6-2] Key Touch Tone
[7] Automated F.D.C
[8] Set Date/Time
[9] Check Version
[10] Remaining Films
[11] QC
[11-1] QC Test Pattern
[11-2] History
[11-2-1] Built-in Densitometer/External Densitometer
[11-2-2] Format
[11-2-3] Artifacts
[11-3] Settings
[11-3-1] Built-in Densitometer
[11-3-1-1] Auto
[11-3-1-2] Manual
[11-3-2] External Densitometer
[11-3-3] Format
[11-4] LUT
[12] Mammo. QC
2. M-UTILITY (MAINTENANCE UTILITY)
2.1 M-Utility Menu Tree
2.2 Starting and Ending the M-Utility
2.3 Details of M-Utility Commands
[1] System Config
[1-1] Set Tray
[1-2] Set ML Dmax
[2] Error Log
[2-1] Display Error Log
[2-2] Error Log Clear
[3] Network
[3-1] Set TCP/IP
[3-1-1] IP Address
[3-1-2] SubNetMask
[3-1-3] Gateway
[3-1-4] Mac Address
[3-2] Test Network
[4] Select Language
[5] Test Pattern
[5-1] 24-Steps
[5-2] 17-Steps
[5-3] Flat
[5-4] Cleaning
[5-5] Grid
[5-6] Film out to Sorter
[5-7] Uniformity
[5-8] User Settable
[5-9] Spatial Resolution
[6] F.D.C
[6-1] Check Density
[6-2] 24-Steps
[7] Remaining Films
[8] Check Mechanism
[8-1] Motor Operation
[8-2] Other Actuators
[8-3] Sensor Monitor
[8-4] Barcode Test
[9] Heat-Developer
[9-1] Temperature
[9-2] Fan Operation
[9-3] Power Supply Voltage
3. PC-UTILITY
3.1 Preparations for Using the PC for Servicing
3.1.1 Environment of PC for Servicing
3.1.2 Preparations for Using the PC for Servicing
3.1.3 Creating the Data Storage Folder
3.1.4 Settings in the Use of Windows 7 PC for Servicing
3.2 Flow of PC-Utility Operations
3.2.1 Connecting PC for Servicing to the Network
3.2.2 Connecting to the Equipment (Starting PC-Utility)
3.2.3 PC-Utility Operations
3.2.4 Disconnecting the Equipment
3.3 PC-Utility Menu Tree
3.4 Details of PC-Utility Commands
[1] System information and setup
[1-1] Setting1
[1-1-1] Check Version
[1-1-2] Input Serial No
[1-1-3] Set DICOM
[1-1-3-1] AE Title
[1-1-3-2] Fine PRT AE-title
[1-1-3-3] Port No
[1-1-4] Set Network
[1-1-4-1] IP Address
[1-1-4-2] Subnet Mask
[1-1-4-3] Gateway
[1-1-4-4] Host Name
[1-1-5] Display Mac Address
[1-1-6] Registration service pc
[1-1-7] Set DJMode
[1-1-8] Set MJMode
[1-1-9] Dealer No
[1-2] Setting2
[1-2-1] Change of 10×14 Or 11×14
[1-2-2] Set Rem.Films
[1-2-3] Set Tray
[1-2-4] Enable QC
[1-2-5] Set Target Den
[1-2-6] Printing Dmax
[1-2-7] Real Dmax on film
[1-2-8] Adjust Dmax
[1-2-9] Enable ManmoQC
[1-2-10] Check Counters
[1-2-11] Clear Counters
[1-2-12] Automated F.D.C
[1-2-13] Set Film infomation
[1-2-14] Display indv. data
[1-3] Setting3
[1-3-1] Set Date
[1-3-2] Enable Sorter
[1-3-3] Sorting by Film Size
[1-3-4] Size Information
[1-3-5] Reboot
[1-3-6] Power Supply Voltage
[1-3-7] Recognize position on 8×10(20×25)
[1-3-8] Recognize position on 10×12(25×30)
[1-3-9] Recognize position on 10×14/11×14(26×36/28×35)
Warning at system start
Enable 17-Steps Pattern
User Settable ON/OFF
Enable Spatial Resolution
Date Format
[1-4] Log data
[1-4-1] Display Error Log
[1-4-2] Clear Error Log
[1-4-3] Display DICOM Log
[1-4-4] Logging Mode
[2] Transfer Indv. Data
[3] Client Configuration
[3-1] Add Client
[3-2] Delete Client
[3-3] Change Client Name
[3-4] Read CLTInfo
[3-5] Clients
[3-5-1] Protocol
[3-5-1-1] Attribute list error (0107H Warning)
[3-5-1-2] N Event Report RQ
[3-5-1-3] Attribute Value Out Of Range (0116H Warning)
[3-5-1-4] Image Size Is Larger Than imagebox (B604H Warning)
[3-5-1-5] Change Film Size
[3-5-1-6] Use System Timeout
[3-5-1-7] Presentation LUT
[3-5-1-8] Use Max/Min Density
[3-5-1-9] Extension Format ID
[3-5-1-10] Use Default Annotation
[3-5-1-11] Change Base Color (Disable:110H[F])
[3-5-2] Magnify
[3-5-2-1] Smoothing Type
[3-5-2-2] Default Requested Decimate/Crop Behavior
[3-5-2-3] Magnification Type
[3-5-2-4] Requested Image Size
[3-5-2-5] Default Magnification Type
[3-5-2-6] Default Smoothing Type
[3-5-2-7] Default Requested Image Size
[3-5-2-8] Default Decimate/Crop Behavior
[3-5-2-9] Procedure
[3-5-2-10] Edge Detection
[3-5-2-11] Detection Level
[3-5-2-12] Sharpness
[3-5-2-13] Character Color
[3-5-3] LUT Common
[3-5-3-1] Default LUT
[3-5-3-2] Illumination
[3-5-3-3] Ambient Light
[3-5-3-4] Configuration Information (Default LUT#)
[3-5-3-5] Default Illumination
[3-5-3-6] Default Ambient Light
[3-5-3-7] Procedure
[3-5-4] LUT1 – LUT8
[3-5-4-1] Max Density
[3-5-4-2] Min Density
[3-5-4-3] ? Table No
[3-5-4-4] Contrast
[3-5-4-5] Number of Tuning Points
[3-5-4-6] Density
[3-5-4-7] Shift
[3-5-4-8] Contrast
[3-5-5] Output Format
[3-5-5-1] Film Size
[3-5-5-2] Medium Type
[3-5-5-3] Film Orientation
[3-5-5-4] Border Density
[3-5-5-5] Polarity
[3-5-5-6] Trim
[3-5-5-7] Trim Width
[3-5-5-8] Trim Density
[3-5-5-9] Number of Copies
[3-5-5-10] Film Destination
[3-5-5-11] Print Priority
[3-5-5-12] Resolution
[3-5-5-13] Default Number of Copies
[3-5-5-14] Default Print Priority
[3-5-5-15] Default Medium Type
[3-5-5-16] Default Film Destination
[3-5-5-17] Default Annotation Extend
[3-5-5-18] Default Film Orientation
[3-5-5-19] Default Film Size
[3-5-5-20] Default Border Density
[3-5-5-21] Default Trim
[3-5-5-22] Requested Resolution ID
[3-5-5-23] Default Polarity
[3-5-5-24] Mirror
[3-5-5-25] Margin Between Image
[3-5-5-26] Image Layout
[3-5-5-27] Processing Type
[3-5-6] Annotation
[3-5-6-1] Annotation Size
[3-5-6-2] Annotation Font
[3-5-6-3] Annotation Extend
[3-6] Common
[3-6-1] Data Transfer Timeout
[3-6-2] Association Count
[3-6-3] Logging DICOM
[3-6-4] Model
[3-6-5] Manufacturer
[3-6-6] Default Client
Save User Settable
Requested Dmax less than 3.6
[3-7] Sarmaker
[4] File Transfer
[4-1] Single file
[4-2] Analysis Data
[4-3] G-curve Data
[4-4] Operation Data
[5] Upgrading
[5-1] Full Install
[5-2] Upgrading
[6] Output Film
[6-1] 24-Steps
[6-2] 17-Steps
[6-3] Cleaning Film
[6-4] Flat pattern
[6-5] Grid
[6-6] Film out to Sorter
[6-7] Uniformity
[6-8] Low Density Check Pattern
[6-9] Sharpness Pattern
[6-10] Sharpness Pattern [x2]
[6-11] Scanner Diag. Pattern
[6-12] Special Resolution
[6-13] User Settable
[6-14] SMPTE
[7] F.D.C
[7-1] AUTO F.D.C
[7-2] Check Density
[7-3] 24-Steps
[7-4] Display 24-Steps
[7-5] Manual F.D.C
[7-6] Set Collect.T
[7-7] Clear Collect.T
[7-8] Uniformity
[7-8-1] Clear
[7-8-2] Manual Input
[7-9] Check Internal densitometer
[7-10] DM Sensor Monitor
[8] Check Scanner
[8-1] Adjusting Main Scanner
[8-1-1] Scanning Width
[8-1-2] Scanning Position
[8-1-3] Initialize Scanner
[8-2] Edge Sensor Monitor
[8-3] Reset Scanner Data
[8-4] Polygonal Motor
[8-5] LD
[8-6] Initial Check
[8-7] Prn Board Test
[9] Heat-Developer
[9-1] Temperature
[9-2] Heating
[9-3] Fan Operation
[9-4] Temp. Control
[9-5] Set Heater Temp. (on each unit)
[10] Check Mechanism
[10-1] Film Removing
[10-2] Motor Ope
[10-3] Adjusting Sub Scanner
[10-4] Grip
[10-5] Other Actuator
[10-6] Sensor Monitor
[10-7] Convey
[10-8] Barcode Reader
[10-9] Inter Lock Check
3.5 Setting Annotation Logo Image
Appendix1.Maximum Image Size and Maximum Recording Size of logo image
Appendix2.Enlargement/reduction process of logo image
Appendix3.Windows7 (64bit) / Windows 8 (32bit/64bit) Operation (service PC)

SERVICE PARTS LIST (SP)
How to Use Service Parts List
01A COVER 1
01B COVER 2
01C COVER 3
02A FRAME 1
02B FRAME 2
03A FILM LOADING UNIT 1
03B FILM LOADING UNIT 2
04A REMOVAL UNIT 1
04B REMOVAL UNIT 2
04C REMOVAL UNIT 3
05A CONVEYOR UNIT 1
05B CONVEYOR UNIT 2
05C CONVEYOR UNIT 3
05D CONVEYOR UNIT 4
05E CONVEYOR UNIT 5
06A SUB-SCANNING UNIT 1
06B SUB-SCANNING UNIT 2
07 SCANNING OPTICS UNIT
08A HEAT DEVELOPMENT UNIT 1
08B HEAT DEVELOPMENT UNIT 2
08C HEAT DEVELOPMENT UNIT 3
08D HEAT DEVELOPMENT UNIT 4
08A FILM RELEASE UNIT 1
08B FILM RELEASE UNIT 2
10 CONTROLLER
11A SORTER 1
11B SORTER 2
11C SORTER 3
12 JIG
13 CIRCUIT DIAGRAM
14 PARTS NOS. SEARCH TABLE
15 List of Service Parts for Securing and Wiring

PREVENTIVE MAINTENANCE (PM)
1. PREVENTIVE MAINTENANCE ITEMS
1.1 How to Use the Preventive Maintenance Volume
1.2 Notation of Age
1.3 Preventive Maintenance Program List
1.3.1 Maintenance Program at the Age of 1, 2, 4, and 5 Years
1.3.2 Maintenance Program at the Age of 3 Years
2. PREVENTIVE MAINTENANCE FLOW
3. PREVENTIVE MAINTENANCE
3.1 Checking, Saving, and Deleting Error Logs
3.2 Printing/Checking Conveyance/Checking Images
3.3 Checking the Interlock Function
3.4 Checking the Fan Operation
3.5 Checking the Tray Periphery
3.6 Cleaning/Replacing the Cleaning Roller (Option), Removing the Cover
3.7 Cleaning/Replacing the Air Filter
3.8 Cleaning the Removal Unit, Cleaning Inside the Equipment
3.9 Checking/Cleaning the Rubber Belt, Cleaning Sub-scanning
Conveyance Roller
3.10 Cleaning the Density Measurement Section
3.11 Cleaning the Heat Development Unit
3.12 Reinstalling/Cleaning Covers
3.13 Final Operation Checks/Checking Images
3.14 Setting Date and Time
3.15 Checking for Improper Protective Grounding
3.16 Replacing the Cutter
3.17 Work Completion Report

INSTALLATION (IN)
1. INSTALLATION CONDITIONS
2. INSTALLATION PROCEDURE FLOW
3. WORK BEFORE INSTALLATION
3.1 Precautions on Installation
3.2 Preparing the PC for Servicing
3.3 Embedding Anchor Nuts
4. TEMPORARY INSTALLATION
4.1 Unpacking and Unloading
4.2 Carrying
4.3 Unpacking and Unloading
4.4 Checking Components
5. REMOVING SHIPPING FIXTURES
AND INSTALLING OPTIONS
5.1 Removing Shipping Fixtures
5.1.1 Removing the Tapes
5.1.2 Removing the Shipping Fixture Bracket
5.2 Relocating the Short Connector for the Heater
5.3 Installing the Sorter (Option)
5.4 Using 11 x 14 Size Film (China Only)
5.5 Installing the Cleaning Roller (Option)
5.6 Installing the Covers
5.7 Applying the Label (Class 3B Panel Label)
6. CONNECTING CABLES AND TURNING POWER ON
6.1 Connecting the Network Cable
6.2 Connecting the PC for Servicing to the Network
6.3 Connecting the Power Cable and Checking the Resistance
6.4 Power ON
7. CHANGING TRAY SIZE
7.1 Pulling Out the Film Tray
7.2 Changing the Film Size
7.2.1 Changing the Film Tray Size
7.2.2 Affixing the Film Size Label
7.2.3 Switching the Barcode Reader
8. SETTINGS OF THE EQUIPMENT
8.1 Creating the Data Storage Folder
8.2 Connecting to the Equipment (Starting PC-Utility)
8.3 System Settings
8.3.1 Setting 1
8.3.2 Setting 2
8.3.3 Setting 3
8.4 Rebooting the Equipment
8.5 Client Settings
9. CHECKING EQUIPMENT OPERATIONS
9.1 Checking Automatic Density Correction and Conveyance Operations
9.2 Checking Density
9.3 Checking Recording Image Format, and for Image Unevenness
and Scratches
9.4 Checking the Interlock Function
9.4.1 Checking the Front Cover, Upper Right Cover, Middle Right Cover and Lower Right Cover Interlock
9.4.2 Checking the Film Tray Interlock
9.4.3 Checking the Sorter Right Cover Interlock
9.5 Checking Fan Operation
9.5.1 Checking the Power Supply Unit Cooling Fan
9.5.2 Checking the Heat Development Unit Cooling Fan
9.6 Image QC Function
9.7 Power OFF
10. CHECKING CONNECTION
10.1 Checking the Start-up of the Equipment
10.2 Checking Film Output and Images from
Connected Equipment
10.3 Checking the Termination of the Equipment
11. INSTALLING THE EQUIPMENT
11.1 Backing Up Individual Data
11.2 Checking Error Logs Which Occur at Installation
11.3 Installing the Equipment
11.3.1 Installing the Equipment on the Floor without Using Fall Prevention Fixtures
11.3.2 Installing the Equipment and Securing with Fall Prevention Fixtures
11.4 Cleaning the Equipment
APPENDIX 1. SPECIFIED VALUE FOR EACH FILM SIZE
APPENDIX 2. ADDITIONAL PROTECTIVE GROUNDING

PERFORMANCE CHECK (PC)
INSTALLATION OF THE DRYPIX 8000 – Checklist