Graphtec CE5000 Series Service Manual and Parts List Manual

Service Manual and Parts List Manual Graphtec CE5000 Series Vinyl Cutting Plotter;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Graphtec.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Graphtec Cutting Plotter.
To see what contain, please read table of contents:

1. INTRODUCTION
1.1 Main Specifications
1.2 External Dimensions

2. PARTS NAMES and FUNCTIONS
2.1 Parts Names and Functions
2.2 Assembling the Stand
2.3 Attaching the Basket (CE5000-60/120: Optional)

3. OPERATIONS
3.1 Control Panel
3.2 Menu List
3.3 Description of Special Functions A
3.4 Description of Special Functions B

4. RECOMMENDED PARTS LIST

5. LIST OF TOOLS
5.1 Tools
5.2 Greasing And Gluing Points
5.3 Subparts List

6. DISASSEMBLY AND REASSEMBLY
6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
6.1.2 How to Replace the Left Side Cover
6.1.3 How to Replace the Center Cover (CE5000-40/60)
6.1.4 How to Replace the Center Cover (CE5000-120/120AP)
6.1.5 How to Replace the Front Guide (CE5000-40/60)
6.1.6 How to Replace the Front Guide (CE5000-120/120AP)
6.1.7 How to Replace the Rear Guide
6.2 Mechanical Parts
6.2.1 How to Replace the Front and Rear Media Sensors
6.2.2 How to Replace the Push Roller
6.2.3 How to Replace the Push Roller Arm
6.2.4 How to Replace the Cam Sensor Board
6.2.5 How to Replace the Pen Block
6.2.6 How to Replace the Push Roller Sensor
6.2.7 How to Replace the Y-relay Board
6.2.8 How to Replace the Cutting Mat
6.2.9 How to Replace the Control Panel Relay Board, LCD and Membrane Switch Panel
6.2.10 How to Replace the Y-belt
6.2.11 How to Replace the Y-motor
6.2.12 How to Replace the X-motor
6.2.13 How to Replace the Y-flexible Cable
6.2.14 How to Replace the Vacuum Fan
6.2.15 How to Replace the Main Board
6.2.16 How to Replace the Power Supply
6.2.17 How to Replace the Drive Roller

7. ELECTRICAL ADJUSTMENTS
7.1 DIP Switch Settings
7.2 List of Items Requiring Readjustment
7.3 Explanation of the Values of the Main Board Settings
7.4 Clearing the Non-Volatile RAM
7.5 Adjusting the Pen Force
7.6 Adjusting the Distance Accuracy
7.7 Inputting the Servo Gain
7.8 Setting the Auto-Registration Mark Sensor Option
7.9 Adjusting the Offset of the Auto-Registration Mark Sensor
7.10 Upgrading the System Firmware
7.11 Adjusting the Pen Exchange Y Direction Value (CE5000-120AP)
7.12 Adjusting the Pen Exchange Height Value (CE5000-120AP)
7.13 Adjusting the Spacing Between Pen 1 and Pen 2 (CE5000-120AP)

8 SERVICE MODES
8.1 Sensor Test Mode
8.2 Control Panel Membrane Switch Test Mode
8.3 Clear Setup Mode

9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
9.2 Media Loading Operations
9.3 Cutting Operations

10. PARTS LIST
10.1 Outer Casing
10.2 Main Frame for CE5000-40/60
10.3 Main Frame CE5000-120/120AP
10.4 Pen Block
10.5 Wiring Harness
10.6 Stand (CE5000-60, CE5000-120, CE5000-120AP)
10.7 Option Basket
10.8 Other Parts

11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1 Block Diagrams
11.1.1 Block Diagram for CE5000-120
11.1.2 Block Diagram for CE5000-40/60
11.2 Circuit Diagrams
11.2.1 Main Board Top Section (PN5043-01A)
11.2.2 Main Board Connector Block Section (PN5043-01A)
11.2.3 Main Board CPU Block Section (PN5043-01A)
11.2.4 Main Board Motor Drive Section (PN5043-01A)
11.2.5 Main Board FPGA Section (PN5043-01A)
11.2.6 Main Board Interface Section (PN5043-01A)
11.2.7 Main Board Memory Block Section (PN5043-01A)
11.2.8 Relay and Sensor Board Section
11.2.9 Control Panel Membrane Switch Panel Section
11.2.10 120-Relay Board Section
11.2.11 120-Pen Encoder Flexible Cable Section (PN5043-10).