Graphtec FC7000-75/FC7000-100/FC7000-130/FC7000-160 FC7000MK2-60/FC7000MK2-75/FC7000MK2-100/FC7000MK2-130/FC7000MK2-160 Service Manual

Service Manual and Parts List Manual Graphtec FC7000-75/FC7000-100/FC7000-130/FC7000-160 FC7000MK2-60/FC7000MK2-75/FC7000MK2-100/FC7000MK2-130/FC7000MK2-160 Cutting Plotter;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Graphtec.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Graphtec Cutting Plotter.
To see what contain, please read table of contents:

1. INTRODUCTION
1.1 Main Specifications
1.1.1 Main Specifications (FC7000 Series)
1.1.2 Main Specifications (FC7000MK2 Series)
1.2 External Dimensions

2. PARTS NAMES and FUNCTIONS
2.1 Parts Names and Functions
2.2 Assembling the Plotter
2.3 Attaching the FC7000 Basket (Option)
2.4 Attaching a Cutter Pen
2.5 Replacing the Cross-Cutter Unit

3. OPERATIONS
3.1 Control Panel
3.2 Menu List
3.3 Description of Background Settings
3.4 Setting the Background Settings

4. RECOMMENDED PARTS LIST

5. LIST OF TOOLS
5.1 Tools
5.2 Greasing And Gluing Points

6. DISASSEMBLY AND REASSEMBLY
6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
6.1.2 How to Replace the Left Side Cover
6.1.3 How to Replace the Center Cover
6.1.4 How to Replace the Front Guide
6.1.5 How to Replace the Rear Guide
6.1.6 How to Replace the Rear Writing Panel
6.1.7 How to Replace the Front Writing Panel Assembly
6.2 Mechanical Parts
6.2.1 How to Replace the Rear Media Sensor
6.2.2 How to Replace the Front Media Sensor
6.2.3 How to Replace the Pinch Roller
6.2.4 How to Replace the Control Panel Board, LCD Assembly
6.2.5 How to Replace the Pen Block
6.2.6 How to Replace the Y-belt
6.2.7 How to Replace the Pinch Roller Sensor
6.2.8 How to Replace the Y-relay Board
6.2.9 How to Replace the Cam Sensor
6.2.10 How to Replace the Y-motor
6.2.11 How to Replace the X-motor
6.2.12 How to Replace the Main Board
6.2.13 How to Replace the Vacuum Fan
6.2.14 How to Replace the Drive Roller
6.2.15 How to Replace the Cutting Mat

7. ADJUSTMENTS
7.1 List of Items Requiring Readjustment
7.2 Mechanical Adjustments
7.2.1 Y-Belt Tension Adjustment
7.2.2 Y-Drive Belt Tension Adjustment
7.2.3 X-Drive Belt Tension Adjustment
7.2.4 Pinch Roller Pressure Adjustment
7.3 Electrical Adjustments
7.3.1 Position of the DIP Switch and Connectors
7.3.2 DIP Switch Settings
7.3.3 Checking the Power Supply Board Voltage Levels
7.3.4 Explanation of the Values of the Main Board Settings
7.3.5 Clearing the Non-Volatile RAM
7.3.6 How to Enter the Adjustment Menu
7.3.7 Adjusting the Pen Force
7.3.8 Adjusting the Distance Accuracy
7.3.9 Adjusting the Auto-Registration Mark Sensor Sensitivity
7.3.10 Adjusting the Offset of the Auto-Registration Mark Sensor
7.3.11 Adjusting the Cross Cutter Home Position
7.3.12 Adjusting the Offset of the Light Pointer Position
7.3.13 Confirming the 2-Pen Model (2-pen model)
7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model)
7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model)
7.3.16 Adjusting the Servo Gain
7.4 Upgrading the System Firmware

8. SERVICE MODES
8.1 Sensor Test Mode
8.2 Control Panel Switch Test Mode

9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
9.2 Media Loading Operations
9.3 Cutting Operations
9.4 Error Messages
9.4.1 Hardware Error Messages
9.4.2 Error Messages in GP-GL Command Mode
9.4.3 Error Messages in HP-GL Emulation Mode

10. PARTS LIST
10.1 Outer Casing
10.2 Control Panel
10.3 Pen Block
10.4 Main Frame
10.5 Y Rail
10.6 Y Slider
10.7 Wiring Harness
10.8 Labels
10.9 Media Stocker, Stand
10.10 Option Basket
10.11 Other Parts

11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1 Block Diagrams
11.1.1 Block Diagrams FC7000
11.1.2 Block Diagrams FC7000MK2
11.2 Circuit Diagrams
11.2.1 Main Board Top Section
11.2.2 Main Board (CONNECTOR 1 BLOCK)
11.2.3 Main Board (CONNECTOR BLOCK)
11.2.4 Main Board (CPU BLOCK)
11.2.5 Main Board (DC DRIVER)
11.2.6 Main Board (I/F BLOCK)
11.2.7 Main Board (GRC SERVO BLOCK)
11.2.8 Main Board (MEMORY BLOCK)
11.2.9 Main Board (USB BLOCK)
11.2.10 Control Board
11.2.11 Relay Board, Pinch Roller Sensor Board, RMS Board
11.3 Circuit Diagrams (FC7000MK2 Main Board)
11.3.1 Main Board (CPU)
11.3.2 Main Board (CPU)
11.3.3 Main Board (FPGA)
11.3.4 Main Board (I/F)
11.3.5 Main Board (Motor Drive)
11.3.6 Main Board (Memory)
11.3.7 Main Board (Power Supply).

Graphtec FC7000-75 FC7000-100 FC7000-130 FC7000-160 FC7000MK2-60 FC7000MK2-75 FC7000MK2-100 FC7000MK2-130 FC7000MK2-160 FC700075 FC7000100 FC7000130 FC7000160 FC7000MK260 FC7000MK275 FC7000MK2100 FC7000MK2130 FC7000MK2160 FC7000 75 FC7000 100 FC7000 130 FC7000 160 FC7000MK2 60 FC7000MK2 75 FC7000MK2 100 FC7000MK2 130 FC7000MK2 160