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Table of contents:
1 INTRODUCTION
1.1 Model Names and Basic Specifications
1.2 Standard Accessories
1.3 Main Specifications
1.4 External Dimensions
2. DESCRIPTION OF PARTS
2.1 Plotter Nomenclature
2.2 Cutter Plunger
3. BASIC OPERATION
3.1 How to Use the Control Panel
3.2 Menu Tree
3.3 Replacing the Cutter Blade
3.4 Adjusting the Blade Length
3.5 Attaching a Tool
3.6 About the Initial Setup Screen
3.7 Selecting Tool Condition
3.7.1 Selecting the tool condition number
3.7.2 Setting the Tool Condition
3.8 Running Cutting Tests
3.8.1 Cutting Test
3.8.2 Confirm the Results of the Cutting Test
4. DAILY MAINTENANCE
4.1 Daily Maintenance
4.2 Storing the Plotter
4.3 Cleaning the Cutter Pen
5. RECOMMENDED PARTS LIST
6. LIST OF TOOLS
6.1 Tools
7. DISASSEMBLY AND ASSEMBLY
7.1 Outer Part
7.1.1 Right Front Corner Cover
7.1.2 Right Rear Corner Cover
7.1.3 Left Front Corner Cover
7.1.4 Left Rear Corner Cover
7.1.5 Right Top Cover
7.1.6 Left Top Cover
7.1.7 Right Side Cover
7.1.8 Left Side Cover
7.1.9 Front Top Cover
7.1.10 Rear Top Cover
7.1.11 X Flexible Cable Cover
7.1.12 Rear Bottom Cover
7.1.13 Y Bar Cover
7.1.14 Pen Block Cover
7.1.15 Front Y Bar End Cover
7.1.16 Rear Y Bar End Cover
7.1.17 Front Bottom Cover
7.1.18 Tray Assembly
7.2 X-Axis Drive Part
7.2.1 X Motor
7.2.2 X Motor Belt
7.2.3 Front X Belt
7.2.4 Rear X Belt
7.2.5 X Home Sensor Board
7.2.6 X Flexible Cable
7.3 Y-Axis Drive Part
7.3.1 Y Motor
7.3.2 Pen Block Assembly
7.3.3 Y Motor Belt
7.3.4 Y Home Sensor Board
7.3.5 Y Relay Board
7.3.6 Pen Board
7.3.7 Registration Sensor Boards
7.3.8 Y Flexible Cable
7.3.9 Y Belt
7.4 Belt tension Adjustment
7.4.1 Adjusting the X Motor Belt Tension
7.4.2 Adjusting the Y Motor Belt Tension
7.4.3 Adjusting the Front X Belt Tension
7.4.4 Adjusting the Rear X Belt Tension
7.4.5 Adjusting the Y Belt Tension
7.5.1 Main Board
7.6.1 Power Supply Board
7.6.2 Fan
7.6.3 High Voltage Board
7.6.4 Electrostatic Relay Board
7.6.5 Motor Power Relay Board
7.7 Control Panel
7.7.1 Control Panel Board
7.7.2 LCD
7.7.3 Control Panel keys
7.7.4 Electrostatic Adhesion Switch
7.8 Electrostatic Adhesion Panel
7.8.1 Replacing the Electrostatic Adhesion Panel
8. ELECTRICAL ADJUSTMENTS
8.1 List of Items Requiring Readjustment
8.2 Flowchart of the Adjustment Sequence
8.2.1 The main board was replaced (Normal procedure)
8.2.2 The main board was replaced (If the adjustment values could not copy from the SUB-NVRAM.)
8.2.3 The pen block was replaced
8.2.4 The X home sensor was replaced
8.2.5 The Y home sensor was replaced
8.2.6 The registration mark sensor was replaced
8.2.7 The X or Y motor was replaced
8.2.8 The X or Y belt was replaced
8.3 Explanation of the Values of the Main Board
8.4 Setting the DIP Switches
8.5 Updating the System Firmware
8.6 Clearing the NV-RAM
8.7 Selecting Display Language & Length Unit
8.8 Copying the Adjustment value form the SUB-NVRAM
8.9 Adjusting the Home Position
8.10 Adjusting the Pen Force
8.11 Adjusting the Distance and the Perpendicularity Accuracy
8.12 Adjusting the Tool Interval
8.13 Adjusting the Registration Mark Sensor Sensitivity
8.14 Adjusting the Offset of Registration Mark Sensor
8.15 Back up to the SUB-NVRAM
8.16 Testing the Control Panel Keys and Home Sensors
8.17 About Start Up Mode
9. TROUBLESHOOTING
9.1 The power is not turned on
9.2 When it does not work rightly
9.3 The Cutting Result is Not Good
9.4 Error Messages in GP-GL Command Mode
9.5 Error Messages in HP-GL Command Mode
9.6 ARMS Error Messages
9.7 Hardware errors
9.8 Operational Error
9.9 Caution Message
9.10 Self Diagnostic Test
10. PARTS LISTS
10.1 Main Outer
10.2 Main Frame
10.3 X Drive Section
10.4 Main Box & Power Box
10.5 Control Panel
10.6 Y Bar Outer
10.7 Y Bar Part
10.8 Pen Block
10.9 Wiring Harness
10.10 Option Stand for the FCX4000-60
10.11 Standard Accessories
11 BLOCK DIAGRAMS
12 Target electrical component for WEEE instruction