KIP 2000 (K-66) Version D.2 Service Manual and Parts List Manual

Service Manual and Parts List Manual KIP 2000 (K-66) Version D.2;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KIP.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of KIP 2000 (K-66) Version D.2 plotter.
To see what contain, please read table of contents:

Chapter 1) INTRODUCTION
1.1 Features
1.2 Specifications
1.3 Name of Each Part
1.3.1 Front view
1.3.2 Rear view

Chapter 2) INSTALLATION
2.1 Installation Requirements
2.2 Unpacking
2.3 Packing Tape Removal
2.4 Installation of Floor Plates
2.5 Contents of Accessory Box
2.6 Installation of the Process Unit
2.6.1 Remove the Process Unit from the printer
2.6.2 Release the LED Head
2.6.3 Setting up the Process Unit
2.6.4 Installing the Process Unit to the machine
2.7 Install the Toner Cartridge
2.8 Installing the Print Tray

Chapter 3) PRINT PROCESS
3.1 Outline of Process
3.2 Theory / Construction of Contact Toner System ( HDP )
3.2.1 General information of the development and print process
3.2.2 Print Process
Step 1. Erasing process
Step 2. Charging process
Step 3. Exposure process
Step 4. Simultaneous Development and Cleaning process
Step 5. Transfer process
Step 6. Separation process
Step 7. Fusing process
3.3 Supplementary
3.3.1 Ozone Filter

Chapter 4) ELECTRICAL SYSTEMS
4.1 Basic Operations
4.2 Summary
4.3 DC Controller and Roll Feeder Board
4.3.1 DC Controller (PW6620)
4.3.2 Roll Feeder Board (PW6623)
4.4 Schematic Explanation
4.4.1 Image Charging Unit Current Controller
4.4.2 Transfer Charging Unit Current Controller
4.4.3 Separation Charging Unit Current Controller
4.4.4 Developer Bias Control Circuit
4.4.5 Image Charging Wire Cleaning Controller
4.4.6 Power Supply
4.5 Electric Assembly Location/Function
4.5.1 Sensor / Switch / Toner Sensor / Thermistor / Thermostat
Front View
Rear View
4.5.2 Motor / Clutch / Fan / CNT / RY / CB / LF / SSR / Dehumidify Heater / SL
Front View
Rear View
Air Flow
4.5.3 Printed Circuit Board / DCP / HVP
Front View
Rear View
4.6 Down Sequence
4.6.1 Down Sequence caused by Fuser Temperature
4.6.2 Down Sequence caused by Toner Consumption

Chapter 5) MECHANICAL SYSTEMS
5.1 External covers
5.1.1 Upper cover 1 (Toner cover)
5.1.2 Upper cover 2 (Operation cover)
5.1.3 Upper cover 3
5.1.4 Right/Left side upper covers
5.1.5 Right/Left side lower covers
5.1.6 Right/Left side covers
5.1.7 Rear upper cover
5.1.8 Rear lower cover
5.2 Upper Frame
5.2.1 Opening of Movable unit
5.2.2 Main motor (M1)
5.2.3 LED head
5.2.4 Eraser lamp
5.2.5 LED head cooling fans (Fan7, Fan8)
5.2.6 Timing belts (two)
A. Timing belt for main motor
B. Timing belt for pulley/P161
5.3 Lower Frame
5.3.1 Clutches (two)
A. Flapper clutch (MC3)
B. Paper gate clutch (MC4)
5.3.2 Timing belt
A. Timing belt for Inside feed assembly
5.3.3 Ozone filters
5.3.4 Fans
A. Fuser cooling fan left (Fan 3)
B. Fuser cooling fan right (Fan 4)
C. Fuser cooling fan S-left (Fan 5)
D. Fuser cooling fan S-right (Fan 6)
5.3.5 Counter (CNT1)
5.3.6 Main switch (S1)
5.3.7 Fuser shutter solenoid (SL1)
5.4 Process Unit
5.4.1 Disassembling Process unit
5.4.2 Photoconductive drum
5.5 Main Frame
5.5.1 Cutter assembly
A. Paper sensor below cutter (PH3)
5.5.2 Gas spring
5.6 Primary Charger assembly
5.6.1 Primary charger assembly
5.6.2 Corona charging wire
5.6.3 Height adjustment of corona charging wire
5.6.4 Grid plate
5.6.5 Wire cleaning motor (M4)
5.6.6 Wire cleaning pad
5.7 Transfer/Separation Charger assembly
5.7.1 Transfer/Separation charger assembly
5.7.2 Transfer/Separation corona charging wire
5.7.3 Corona Guard
5.7.4 Height adjustment of corona charging wire
5.8 Fuser Assembly
5.8.1 Disassembling Heater assembly
A. Thermistors (TH1, TH2)
B. Fin Heater – oven type (100V, 120V and 230V)
5.8.2 Thermostat (TS1)
5.8.3 Paper Transportation Sensor (TP9)
5.8.4 Fuser Lower assembly
A. Paper exit sensor (PH8)
B. Thermistor (TH3)
C. Exit Roller
5.8.5 Agitating motor
5.8.6 Agitator fan (Fan 2)
5.8.7 Agitator fan (Fan 2) – R2 Modified Assembly
5.9 Development Assembly
5.9.1 Disassembling Toner hopper assembly
5.9.2 Development roller
5.9.3 Regulation roller
5.9.4 Supply roller and side seals
5.9.5 Sender screw
5.9.6 Scraper
5.9.7 Toner motor (M5)
5.9.8 Toner sensors (TLS1, TLS2)
5.9.9 Spacing roller
A. Left side
B. Right side
5.9.10 Gears
5.10 Inner Feed Assembly
5.10.1 Disassembling Inside feed assembly
5.10.2 Paper separation sensor (PH7)
5.10.3 Feed belt
5.10.4 Feed roller
5.10.5 Separation fan (Fan 1)
5.11 Paper Feeder Assembly
5.11.1 Roll decks
5.11.2 Roll feed motor (M2)
5.11.3 Roll paper clutch (MC1, MC2A, MC2B, MC2C)
5.11.4 Pick up roller
5.11.5 Sensors
A. Paper clock end sensors (PH2A, PH2B, PH2C)
B. Paper set sensors (PH1A, PH1B, PH1C)
5.11.6 Size switch
5.11.7 Fitting Paper feeder assembly (Option)

Chapter 6) MAINTENANCE
6.1 Maintenance

Chapter 7) TROUBLESHOOTING
7.1 Error Code List
7.1.1 Call Operator Errors
7.1.2 Call Service Errors
7.2 Error Troubleshooting
7.2.1 Call Operator Errors
7.2.2 Call Service Errors
7.3 Image Quality Troubleshooting
7.3.1 Basic Image Adjustments
7.3.2 Image Issues

Chapter 8) SERVICE MODES
8.1 General Operation
8.1.1 Entering the Service Mode
8.1.2 Selecting the Service Modes
8.1.3 Exit Service Modes
8.2 Device Status Mode
8.2.1 Function
8.2.2 Operation Panel Display
8.2.3 Operation (Example of use)
8.2.4 Device Signal List
8.3 Display / View Mode
8.3.1 Function
8.3.2 Operation Panel Display
8.3.3 Operation (Example of use)
8.4 Device Operation Mode
8.4.1 Function
8.4.2 Operation Panel Display
8.4.3 Operation (Example of use)
8.5 Adjustment Mode
8.5.1 Function
8.5.2 Operation Panel Display
8.5.3 Operation (Example of use)
8.5.4 Explanation for each Sub Mode
8.6 Factory Mode (DO NOT USE)
8.6.1 Function
8.6.2 Operation Panel Display
8.6.3 Operation
8.7 Error Mask / Error Reset Mode
8.7.1 Function
8.7.2 Operation Panel Display
8.7.3 Operation (Example of usage)
8.8 Test Print Mode
8.8.1 Function
8.8.2 Operation Panel Display
8.8.3 Operation
8.9 Factory Adjustment Mode
8.9.1 Function
8.9.2 Operation Panel Display
8.9.3 Operation (Example of usage)
8.10 Ram Clear Mode
8.10.1 Function
8.10.2 Operation

and Parst List Manual.