Service Manual and Parts List Manual KIP 650/KIP 660
This manual is in the english language, in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KIP.
Table of content:
Chapter 1. Introduction
1. 1 Features
1. 2 Specifications
1. 2. 1 Printer
1. 2. 2 Scanner (for KIP 660)
1. 3 Appearance
1. 3. 1 Front view
1. 3. 2 Left side view
1. 3. 3 Right side view
1. 3. 4 Rear side view
1. 4 Specifications for Print Media
1. 4. 1 Papers not to be used
1. 4. 2 Paper Storage
1. 4. 3 Environmental Considerations
1. 5 Specifications for Originals
1. 5. 1 Original Standards
1. 5. 2 Special Documents
1. 5. 3 “Do Not Scan” Originals
Chapter 2. Installation
Chapter 3. Print/Scan Process & Control
3. 1 General Outline of the Print Process
3. 1. 1 Characteristic of toner
3. 1. 2 Overall flow of print process
3. 2 Description of Each Step of Print Process
3. 2. 1 Drum discharging (Removal of negative charges)
3. 2. 2 Drum charging by Charging Roller
3. 2. 3 Exposure
3. 2. 4 Development
3. 2. 5 Primary Transfer
3. 2. 6 Drum Cleaning (Removal of residual toner)
3. 2. 7 Cut of media
3. 2. 8 Secondary Transfer
3. 2. 9 Discharging of media (Separation from Transfer Belt)
3. 2.10 Fusing
3. 2.11 Ejection of print
3. 2.12 Cleaning of Transfer Belt (Removal of residual toner)
3. 3 Controlling the movement of toner in the Developer Unit
3. 4 Scan Process (KIP 660 only)
3. 4. 1 Data flow in scan and copy
3. 4. 2 Positioning process of Image Block
Chapter 4. Electrical
4. 1 General Information
4. 2 Electrical Components Location
4. 2. 1 Front Side
4. 2. 2 Rear Side
4. 2. 3 Right Side
4. 2. 4 Left Side
4. 2. 5 Inside
4. 2. 6 Drum Cleaner
4. 2. 7 Belt Unit
4. 2. 8 LED Head
4. 2. 9 Roll Deck
4. 2.10 Developer Unit
4. 2.11 Toner Hopper
4. 2.12 Charging Roller Assy
4. 2.13 Cutter Unit
4. 2.14 Fuser Unit
4. 2.15 TR2 Feed Assy
4. 2.16 Scanner Unit (KIP 660 only)
4. 3 Serial Manager
4. 3. 1 Kcs Serial Manager (Printer Main Control PCB )
4. 3. 1. 1 Starting Kcs Serial Manager
4. 3. 1. 2 Registration S/N to Printer Main Control PCB
4. 3. 2 Serial Manager (Scanner Main Control PCB)
4. 3. 2. 1 Starting Serial Manager
4. 3. 2. 2 Registration S/N to Scanner Main Control PCB
Chapter 5. Mechanical
5. 1 Process
5. 1. 1 Removal of the Developer Unit
5. 1. 2 Removal of the LED Head Assy
5. 1. 3 Removal of the Charging Roller Assy
5. 1. 4 Removal of the Drum
5. 1. 4. 1 Stopping Drum at Home Position before removal
5. 1. 4. 2 Removal of Drum
5. 1. 5 Removal of the Drum Cleaner Assy
5. 2 Charging Roller Assy
5. 2. 1 Replacement of the Charging Roller, Cleaning Roller and Holder Assy
5. 3 Drum Cleaner Assy
5. 3. 1 Replacement of the Drum Kit
5. 4 Developer Unit
5. 4. 1 Replacement of the Developer Kit
5. 5 Fuser Unit
5. 5. 1 Removal of the Fuser Unit
5. 5. 2 Replacement of the Fuser Kit
5. 5. 3 Replacement of the Nail Stripping Kit
5. 5. 4 Replacement of the Thermistor
5. 5. 5 Replacement of the Thermostat
5. 5. 6 Replacement of the Web
5. 6 Belt Unit
5. 6. 1 Removal of the Belt Unit
5. 6. 2 Replacement of the Skew Sensor Assy
5. 6. 3 Attachment of the Skew Sensor Assy (in case of no Films)
5. 6. 4 Replacement of the Belt
5. 7 Belt Cleaner Assy
5. 7. 1 Removing and installing the Belt Cleaner Assy
5. 7. 2 Installing the New Belt Cleaner Assy
5. 7. 3 Replacement of the Belt Cleaner Kit
5. 7. 4 Replacement of the Mylar and BC Seal
5. 8 Density Sensor
5. 8. 1 Removal of the Density Sensor Bracket
Chapter 6. Maintenance
6. 1 Checking & Cleaning
6. 1. 1 How to use the Dev. Cleaning Kit
6. 2 Lubrication
6. 3 Recommended Service Tools & Devices
6. 4 Internal Battery in Embedded Controller
6. 5 Disposal of machine
Chapter 7. Troubleshooting
Chapter 8. Maintenance GUI
8. 1 Maintenance GUI Overview
8. 1. 1 Launching Maintenance GUI
8. 1. 2 Maintenance GUI Home
8. 1. 3 Closing Maintenance GUI
8. 1. 4 Update of Maintenance GUI
8. 2 Image Print
8. 2. 1 Operation procedure of test printing
8. 3 Manual Adjustment
8. 3. 1 CAC Overlap
8. 4 Auto Adjustment
8. 4. 1 Density Sensor Adjustment for AF
8. 4. 2 Auto Focus
8. 4. 3 Auto Focus (Fine)
8. 4. 4 Density Sensor Adjust for Density
8. 4. 5 Renew Target Density
8. 4. 6 Manual Density Adjust
8. 4. 7 Color Regist Hor.
8. 4. 8 Color Regist Hor. (Fine)
8. 4. 9 Color Regist Ver.
8. 4.10 Drum Phase Synchronization
8. 4.11 Color Regist Ver. (Fine)
8. 4.12 LED Block Deskew
8. 4.13 LED Block Deskew (Fine)
8. 4.14 LED Block Adjust Hor.
8. 4.15 LED Block Adjust Hor. (Fine)
8. 4.16 LED Block Adjust Ver.
8. 4.17 LED Block Adjust Ver. (Fine)
8. 4.18 Auto Adjust Integration
8. 5 Backup Data
8. 5. 1 Operations in Backup Data
8. 5. 1. 1 Change and save of the setting values
8. 5. 1. 2 Saving all parameter values into a zip file for backing up (Export)
8. 5. 1. 3 Plot BUD List
8. 5. 1. 4 Loading the backed up zip file to printer (Import)
8. 5. 1. 5 Country Select (Region Setting)
8. 5. 2 Backup Data Items List
8. 5. 3 Description of each Backup Data item
8. 6 Information
8. 6. 1 Operation in Information
8. 6. 2 Details about the indications in Information
8. 7 Input Check
8. 7. 1 Operation in Input Check
8. 7. 2 Input Signal List
8. 8 Output Check
8. 8. 1 Operation in Output Check
8. 8. 2 Output Signal List
8. 9 Analog Check
8. 9. 1 Operation in Analog Check
8. 10 History
8. 10. 1 Operation in History
Chapter 9. Adjustments
9. 1 Adjusting Optical Density
9. 1. 1 Confirmation and adjustment of density balance among image blocks
9. 1. 2 Check and readjustment of Optical Density
9. 2 LED Head Focus Adjustment
9. 2. 1 Automatic adjustment (Auto Focus)
9. 2. 2 Manual adjustment
9. 3 CAC Overlap
9. 4 Transfer Belt Position Adjustment (Belt Posi Init Ctrl)
9. 5 HV1 Board Adjustment
Chapter 10. Scanner Utility (KIP 660 only)
10. 1 K129 Diag Overview
10. 2 Starting K129 Diag
10. 3 Version
10. 4 Backup Data
10. 4. 1 Changing Backup Data
10. 4. 2 Saving the Current Backup Data
10. 4. 3 Editing Backup Data File
10. 4. 4 Restoring Backup Data
10. 4. 5 Backup Data List
10. 4. 6 BUD Descriptions
10. 4. 7 Saving Shading Data
10. 4. 8 Restoring Shading Data
10. 5 Update
10. 5. 1 Sending Firmware to Scanner
10. 6 Motion
10. 6. 1 Shading
10. 6. 2 Stitching
10. 6. 3 Black Brightness Correct
10. 6. 4 Other menu on Adjustment
10. 6. 5 Operation Check
10. 7 Input Check
10. 7. 1 Getting Input Signal
10. 7. 2 Signal List
10. 8 Error Check
10. 8. 1 Getting Error Status
10. 8. 2 Error List
10. 9 Counter
10.10 Reset
Chapter 11. Appendix
and Parts List Manual.
KIP 650/KIP 660 and Service Documentation
The KIP 650/KIP 660 and documentation package provides detailed technical reference material used during equipment servicing and maintenance.
The parts list manual usually contains step-by-step repair procedures, internal component diagrams, adjustment settings and service mode instructions required for accurate diagnostics and repair.
This type of documentation is typically used by professional service technicians working with office equipment, printers and multifunction systems.