KIP 970 Service Manual and Parts List Manual

Service Manual and Parts List Manual KIP 970
This manual is in the english language, in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KIP.
Table of content:

Chapter 1. Introduction page
1. 1 Features
1. 2 Specifications
1. 3 Appearance
1. 3. 1 Front view
1. 3. 2 Left side view
1. 3. 3 Rear view
1. 4 Specifications for the Printing Paper
1. 4. 1 Papers not available to use
1. 4. 2 Keeping the paper in the custody
1. 4. 3 Treatment against environmental condition

Chapter 2. Installation

Chapter 3. Print Process & Control Page
3. 1 General Outline of the Print Process
3. 1. 1 Characteristic of toner
3. 1. 2 Overall flow of print process
3. 2 Description of Each Step of Print Process
3. 2. 1 Drum discharging (Removal of negative charges)
3. 2. 2 Drum charging by Image Corona
3. 2. 3 Exposure
3. 2. 4 Development
3. 2. 5 Primary Transfer
3. 2. 6 Drum Cleaning (Removal of residual toner)
3. 2. 7 Cut of media
3. 2. 8 Secondary Transfer
3. 2. 9 Discharging of media (Separation from Transfer Belt)
3. 2.10 Fusing & media tension adjustment
3. 2.11 Cleaning of Transfer Belt (Removal of residual toner)
3. 3 Controlling the movement of toner in the Developer Unit

Chapter 4. Electrical page
4. 1 General Information
4. 2 Electrical Components Location
4. 2. 1 Front Side
4. 2. 2 Rear Side
4. 2. 3 Right Side
4. 2. 4 Left Side
4. 2. 5 Inside
4. 2. 6 Process Unit
4. 2. 7 Belt Unit
4. 2. 8 LED Head
4. 2. 9 Roll Deck
4. 2.10 Developer Unit
4. 2.11 Image Corona Assy
4. 2.12 Cutter Unit
4. 2.13 Fuser Upper Unit
4. 2.14 Fuser Unit
4. 2.15 Feeder Unit
4. 3 Serial Manager
4. 3. 1 Kcs Serial Manager System Requirements
4. 3. 2 Starting Kcs Serial Manager
4. 3. 3 Registration S/N to Printer Main Control PCB

Chapter 5. Mechanical Page
5. 1 Process Unit
5. 1. 1 Drawing out of Process Unit
5. 1. 2 Removal of Developer Unit
5. 1. 3 Removal of Process Unit
5. 1. 4 Removal & Replacement of LED Head
5. 1. 5 Removal of Image Corona
5. 1. 6 Removal of Drum
5. 1. 6. 1 Stopping Drum at Home Position before removal
5. 1. 6. 2 Removal of drum
5. 2 Image Corona Unit
5. 2. 1 Replacement of periodical replacement part
5. 3 Drum and Cleaner Section
5. 3. 1 Replacement of periodical replacement part
5. 4 Developer Unit
5. 4. 1 Replacement of Periodical Replacement Part
5. 5 r Un it Fuse
5. 5. 1 Replacement of Periodical Maintenance Part
5. 5. 2 Removal of the Fuser Unit
5. 6 Belt Unit
5. 6. 1 Removal of Belt Unit
5. 6. 2 Replacement of Belt
5. 6. 3 Adjustment of Belt Tension
5. 7 Belt Cleaner
5. 7. 1 Removal of Belt Cleaner
5. 7. 2 Replacement of Blade Assy
5. 7. 3 Replacement of Mylar, BC Seal and Seal 10
5. 8 Density Sensor
5. 8. 1 Replacement of Density Sensor
5. 9 Cutter Unit
5. 9. 1 Replacement of Cutter Unit
5. 9. 2 Cleaning of the Cutter unit
5. 10 Secondary Transfer Roller
5. 10. 1 Replacement of Secondary Transfer Roller
5. 11 Feeder Assy
5. 11. 1 Removal of Feeder Assy

Chapter 6. Maintenance
6. 1 Recommended Periodic Replacement Parts
6. 2 Periodical Maintenance
6. 3 Occasional Maintenance
6. 4 Recommended Service Tools & Devices
6. 5 Internal Battery in Embedded Controller
6. 6 Disposal of machine

Chapter 7. Troubleshooting

Chapter 8. Maintenance GUI Page
8. 1 Maintenance GUI Overview
8. 1. 1 Launching Maintenance GUI
8. 1. 2 Maintenance GUI Home
8. 1. 3 Closing Maintenance GUI
8. 1. 4 Update of Maintenance GUI
8. 2 Image Print
8. 2. 1 Operation procedure of test printing
8. 3 Auto Adjustment
8. 3. 1 Density Sensor Adjustment for AF
8. 3. 2 Auto Focus
8. 3. 3 Auto Focus (Fine)
8. 3. 4 Density Sensor Adjust for Density
8. 3. 5 Renew Target Density
8. 3. 6 Manual Density Adjust
8. 3. 7 Color Regist Hor.
8. 3. 8 Color Regist Hor. (Fine)
8. 3. 9 Color Regist Ver.
8. 3.10 Drum Phase Synchronization
8. 3.11 Color Regist Ver. (Fine)
8. 3.12 LED Block Deskew
8. 3.13 LED Block Deskew (Fine)
8. 3.14 LED Block Adjust Hor.
8. 3.15 LED Block Adjust Hor. (Fine)
8. 3.16 LED Block Adjust Ver.
8. 3.17 LED Block Adjust Ver. (Fine)
8. 3.18 Auto Adjust Integration
8. 4 Backup Data
8. 4. 1 Operations in Backup Data
8. 4. 1. 1 Change and save of the setting values
8. 4. 1. 2 Saving all parameter values into a zip file for backing up (Export)
8. 4. 1. 3 Plot BUD List
8. 4. 1. 4 Loading the backed up zip file to printer (Import)
8. 4. 1. 5 Country Select (Region Setting)
8. 4. 2 Backup Data Items List
8. 4. 3 Description of each Backup Data item
8. 5 Information
8. 5. 1 Operation in Information
8. 5. 2 Details about the indications in Information
8. 6 Input Check
8. 6. 1 Operation in Input Check
8. 6. 2 Input Signal List
8. 7 Output Check
8. 7. 1 Operation in Output Check
8. 7. 2 Output Signal List
8. 8 Analog Check
8. 8. 1 Operation in Analog Check
8. 9 History
8. 9. 1 Operation in History
8.10 Mask
8.10. 1 Operation in Mask
8.11 Factory Adjustment
8.11. 1 HV Adjust Data Write
8.11. e2b Feed W
8.12 Clear/Reset
8.12. 1 Operation in Clear/Reset
8.13 Program Update
8.13. 1 Operation in Program Update
8.14 Version Info
8.14. 1 Indication in Version Info
8.15 Deck Information
8.15. 1 Operation in Deck Information
8.16 Density & Toner Supply
8.16. 1 Operation in Density & Toner Supply
8.17 User Environment Mode Selector
8.18 Printer Function (Wrench Icon)
8.18. 1 Operation in Printer Function
8.19 Counter Info
8.20 Media Slot Adjustment
8.21 Communication Reset
8.22 Active Modes
8.23 USB Eject

Chapter 9. Adjustments page
9. 1 Adjusting Optical Density
9. 1. 1 Confirmation and adjustment of density balance among image blocks
9. 1. 2 Check and readjustment of Optical Density
9. 2 LED Head Focus Adjustment
9. 2. 1 Automatic adjustment (Auto Focus)
9. 2. 2 ent M anual a djustm
9. 3 Fuser Tension Sensor Adjustment

Chapter 10. Stacker Page
10. 1 Specification
10. 2 Appearance
10. 3 Stacking Control of Stacking
10. 3. 1 Outline of Overall Control
10. 3. 1. 1 Control of Stack Hold Fingers
10. 3. 1. 2 Control of Stack Tray
10. 3. 2 Initialization Process at Power On
10. 3. 3 Stack Tray’s Height Adjustment at Start Printing
10. 3. 3. 1 Printouts Remain (lower → lift up)
10. 3. 3. 2 Printouts Removed (lift up)
10. 3. 4 Stack Hold in Print Process
10. 3. 5 Stack Tray’s Height Adjustment in Print Process
10. 3. 5. 1 According To Increasing Stacked Sheets (Lower)
10. 3. 5. 2 Due To Removal of Sheets (Lift)
10. 3. 6 Stacker Paper Full
10. 3. 7 Clearing Stacker Paper Full
10. 3. 8 Special Control
10. 4 Electrical Components Location
10. 5 Service Call Error
10. 5. 1 Occurrence Condition of Service Call Error
10. 5. 2 Clearing Service Call Error
E-7F02/E-32514 Stack er Error
10. 5. 3 Stacker Full Error
10. 6 Backup Data
10. 6. 1 Backup Data Items List
10. 6. 2 Description of each Backup Data item
10. 7 Information
10. 7. 1 Additional Information regarding Stacker
10. 8 Input Check
10. 8. 1 Additional Input Signal List regarding Stacker
10. 9 Output Check
10. 9. 1 Additional Output Signal List regarding Stacker

Chapter 11. Appendix

and Parts List Manual.

KIP 970 and Technical Documentation

The documentation available for the KIP 970 and is designed to support maintenance, troubleshooting and component-level servicing.

Depending on the document type, the parts list manual may include service procedures, exploded parts diagrams, adjustment sequences, wiring references and diagnostic information used during repair operations.

Technicians use these manuals to identify faults, replace components correctly and maintain equipment according to manufacturer service specifications.