Konica Minolta AccurioWide 160 Service Manual

Service Manual Konica Minolta AccurioWide 160.
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Konica. English language.
Table of contents:

1) ABOUT THIS SERVICE MANUAL
1.1 SCOPE
1.2 RELATED DOCUMENTATION

2) FUNCTIONAL DESCRIPTION
2.1 SAFETY NOTES
2.1.1 Handling UV Curable Ink
2.1.2 UV Radiation
2.1.3 Electricity
2.1.4 Maintenance Safety Instructions
2.1.5 SDS Contents
2.1.6 Overview Safety Labels
2.2 SYSTEM OVERVIEW
2.3 SAFETY CIRCUITS
2.3.1 Emergency Stop Buttons
2.3.2 Safety Curtain
2.4 POWER DISTRIBUTION
2.5 COMPRESSED AIR

3) PRINTER OVERVIEW
3.1 HOME TRAY FILTER SYSTEM AND SUCTION FAN SPEED CONTROLLER PCB
3.2 IMAGE DATA FLOW
3.3 INK SUPPLY SYSTEM
3.3.1 Functional Description
3.4 VACUUM SYSTEM
3.5 MEDIA TRANSPORT
3.5.1 Rigid Media
3.5.2 Flexible media
3.6 SHUTTLE MOVEMENT
3.6.1 Carriage Home Sensor
3.6.2 Carriage Encoder Sensor and Encoder Strip
3.6.3 AC Carriage Servo Motor with Encoder
3.6.4 AC Carriage Servo Drive
3.7 CARRIAGE LIFT STEPPER MOTOR
3.7.1 Carriage Up-Sensor
3.8 PNEUMATIC SET GAP FINGER (PROBE)
3.9 UV CURING
3.9.1 General Information
3.9.2 LED modules life expectation
3.9.3 UV-LED box and LED modules part locations
3.9.4 LED module
3.9.5 LED’s Differencial Circuit Breaker’s and power box connections
3.9.6 LED’s power supplies adjustments
3.9.7 LED module remove
3.9.8 LED module height adjustment
3.9.9 LED Maintenance
3.10 PiRINTED CIRCUIT BOARDS
3.10.1 Internal Printer PC
3.10.2 Main PCB
3.10.3 IF PCB
3.10.4 Sub PCB
3.10.5 Refill PCB
3.10.6 Control PCB
3.10.7 Head Lift PCB
3.10.8 Temperature Humidity PCB
3.10.9 Electric Stirrer PCB
3.10.10 White Circulation PCB
3.10.11 Battery Backup PCB
3.10.12 USB-Data PCB
3.10.13 Print Heads
3.11 POWER DISTRIBUTION
3.12 WING SENSORS
3.13 IONIZATION BAR

4) PART REPLACEMENT
4.1 CONVEYOR BELT REPLACEMENT AND ADJUSTMENT
4.1.1 Before starting
4.1.2 Verify the new conveyor belt specs
4.1.3 Conveyor Belt Part Numbers:
4.1.4 Conveyor Belt Assembly: putting a new belt on the engine
4.1.5 Prepare the engine to put in a new belt
4.1.6 Remove the old belt
4.1.7 Insert the new belt underneath the media feed rollers
4.1.8 Connect the conveyor belt ends
4.1.9 Inserting the belt-wire
4.1.10 Tension the conveyor belt
4.1.11 Tensioning completed
4.1.12 Perform a belt-test
4.1.13 Re-install covers
4.2 PRINT HEAD REPLACEMENT
4.2.1 Tools
4.2.2 Procedure
4.2.3 Print heads ink tubes inspection
4.2.4 Head Voltages adjustment
4.2.5 Slant and Level Calibration
4.2.6 Horizontal Calibration
4.2.7 Bidirectional Calibration
4.2.8 Feed Adjustment – Multilayer print and how to enter feed values
4.2.9 Media output length not correct, due to wrong Feed Values
4.3 DIGITAL VACUUM GAUGE
4.3.1 How to set the parameters of the SMC Vacuum Gauge
4.3.2 The digital vacuum gauge used for color or white ink is red instead of the normal green color
4.3.3 Gauges are coming in from spare parts configured incorrectly
4.4 LM BLOCK REPLACEMENT
4.4.1 Introduction
4.4.2 Special tools
4.4.3 Procedure
4.4.4 LM Block spare part number description
4.5 TENSION THE CARRIAGE BELT
4.6 TENSION THE S5M MOTOR BELT
4.7 SERVO DRIVE ALPHA 5 SOFTWARE
4.7.1 Install the Alpha 5 software on your PC
How to program the ALPHA 5 Servo Driver

5) ADJUSTMENTS
5.1 ADJUSTMENT DOCUMENTS (TN’S)
5.2 HEAD BASE PLATE ADJUSTMENT
5.3 WING SENSOR ADJUSTMENT
5.4 LED HOUSING ADJUSTMENT
5.5 IONIZATION BAR ADJUSTMENT
5.6 HEAD GAP 0 REFERENCE ALIGNMENT
5.7 HEAD LIFT ASSY CHECK & ALIGNMENT
5.7.1 Head Lift Assy Check & Alignment: step 1
5.7.2 Head Lift Assy Check & Alignment: step 2
5.8 RING BLOWER INVERTER PARAMETER SETTINGS

6) TROUBLESHOOTING
6.1 AccurioWide GUI ERROR MESSAGE
6.2 DIAGNOSTIC FROM AccurioWide GUI
6.2.1 Jet Test
6.2.2 Head Temperature
6.2.3 SDRAM Test
6.2.4 Head Voltage
6.2.5 Belt Test
6.2.6 PCI Data Test
6.2.7 Lift Test
6.2.8 DI/DO Test
6.2.9 Encoder Test
6.3 COMMUNICATION LED’S
6.3.1 Circulation PCB
6.3.2 Sub PCB
6.3.3 Refill PCB
6.3.4 Lift PCB
6.4 AccurioWide 160 IS NOT INITIALIZING: AN ERROR IS SHOWED ON THE GUI
6.5 AccurioWide 160 IS NOT INITIALIZING: “HOME CHECK WAIT”
6.5.1 Check for correct working of the Head Gap Sensor assy
6.5.2 Troubleshooting Database
6.5.3 Adding Articles for the Troubleshooting Database
6.5.4 AccurioWide DC

7) AccurioWide GUI AND FIRMWARE
7.1 HOW TO INSTALL A NEW VERSION OF AccurioWide GUI AND FIRMWARE
7.2 FW FLASH TOOL AND EMERGENCY PROCEDURE IN CASE OF NO CONNECTION
7.3 SERVO DRIVE ALPHA 5 SOFTWARE – CARRIAGE
7.3.1 Install the Alpha 5 software on your PC
7.3.2 How to program the ALPHA 5 Servo Driver
7.4 SERVO DRIVE ALPHA 5 SOFTWARE – FEED
7.5 AccurioWide 160 GUI PASSWORD’S

8) BACKUP/RESTORE PROCEDURES
8.1 BACKUP/RESTORE THE INTERNAL PC’S HD: SYSTEM OS, AccurioPro WideDirector RIP AND ALL Parameters
8.2 BACKUP/RESTORE AccurioPro WideDirector RIP AND REGISTRIES Only

9) PREVENTIVE MAINTENANCE
9.1 Berkshire WIPING CLOTHS FOR PRINT HEADS
9.2 AccurioWide SERVICE KIT
9.3 CUSTOMER MAINTENANCE
9.4 YEARLY PREVENTIVE MAINTENANCE CHECKLIST