Konica Minolta Bizhub 164 Bizhub 184 Field Service Manual

Field Service Manual Konica Minolta Bizhub 164 Bizhub 184;
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BIZHUB 184/164 MAIN BODY
OUTLINE
1. SYSTEM CONFIGURATION
2. PRODUCT SPECIFICATIONS
2.1 TYPE
2.2 FUNCTIONS
2.3 PAPER
2.4 MATERIALS
2.5 PRINT VOLUME
2.6 MACHINE SPECIFICATIONS
2.7 OPERATING ENVIRONMENT
2.8 PRINT FUNCTION
2.9 SCAN FUNCTION
MAINTENANCE
3. PERIODICAL MIANTENANCE ITEMS
3.1 CONCEPT OF PERIODICAL MAINTENANCE
3.1.1 MAIN BODY
3.2 PERIODICAL REPLACEMENT PARTS LIST
3.2.1 MAIN BODY
3.3 PERIODICAL CLEANING PARTS LIST
3.3.1 MAIN BODY
3.4 CONCEPT OF PARTS LIFE
3.4.1 LIFE VALUE OF CONSUMABLES AND PARTS
3.4.2 CONDITIONS FOR LIFE SPECIFICATIONS VALUES
4. PERIODICAL MAINTENANCE PROCEDURE
4.1 PROCESSING SECTION
4.1.1 REPLACING THE DEVELOPER
4.1.2 REPLACING THE DRUM
4.1.3 REPLACING THE DRUM CHARGE CORONA ASSY
4.1.4 REPLACING THE CLEANING BLADE
4.1.5 APPLICATION OF TONER
4.1.6 REPLACING THE TONER BOTTLE
4.1.7 CLEANING OF THE DS COLLARS
4.1.8 CLEANING OF THE DRUM SEPARATOR FINGERS
4.1.9 CLEANING OF THE DEVELOPER SCATTERING PREVENTION PLATE
4.2 CONVEYANCE SECTION
4.2.1 CLEANING OF THE TIMING ROLLER
4.2.2 CLEANING OF THE PRE-IMAGE TRANSFER GUIDE PLATE
4.3 FUSING SECTION
4.3.1 REPLACING THE FUSING UNIT
5. OTHER MAINTENANCE ITEMS
5.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
5.1.1 PH UNIT
5.1.2 FUSING UNIT
5.2 DISASSEMBLY/REASSEMBLY PARTS LIST
5.3 CLEANING PARTS LIST
5.4 DISASSEMBLY/REASSEMBLY PROCEDURE
5.4.1 FRONT DOOR
5.4.2 FRONT COVER
5.4.3 LEFT COVER
5.4.4 REAR RIGHT COVER/1, REAR RIGHT COVER/2
5.4.5 REAR COVER
5.4.6 SCANNER RIGHT COVER
5.4.7 SCANNER REAR COVER
5.4.8 PAPER EXIT TRAY (LEFT) / PAPER EXIT TRAY (RIGHT)
5.4.9 ORIGINAL GLASS
5.4.10 OPERATION PANEL
5.4.11 TRAY 1
5.4.12 MULTI BYPASS TRAY
5.4.13 IMAGING UNIT
5.4.14 PH UNIT
5.4.15 CIS MODULE (CIS)
5.4.16 TRANSFER ROLLER UNIT
5.4.17 SCANNER UNIT
5.4.18 PRINTER CONTROL BOARD (PRCB)
5.4.19 HIGH VOLTAGE UNIT (HV1)
5.4.20 DC POWER SUPPLY (DCPU)
5.4.21 TRAY 1 FEED ROLLER
5.4.22 TRAY 1 SEPARATION PAD
5.4.23 OZONE FILTER
5.4.24 MULTI BYPASS TRAY FEED ROLLER
5.4.25 MULTI BYPASS TRAY SEPARATION ROLLER ASSY
5.4.26 MAIN MOTOR (M1)
5.4.27 TONER SUPPLY MOTOR (M2)
5.4.28 SCANNER MOTOR (M4)
5.4.29 DC POWER SUPPLY FAN MOTOR (FM5)
5.4.30 REGISTRATION CLUTCH (CL1)
5.4.31 TRAY1 PAPER FEED CLUTCH (CL2)
5.4.32 BYPASS PAPER FEED CLUTCH (CL3)
5.4.33 BYPASS PICK-UP SOLENOID (SD1)
5.5 CLEANING PROCEDURE
5.5.1 TRAY 1 FEED ROLLER
5.5.2 TRAY 1 SEPARATION PAD
5.5.3 ORIGINAL GLASS
5.5.4 MULTI BYPASS TRAY SEPARATION ROLLER
5.5.5 MULTI BYPASS TRAY FEED ROLLER
6. SERVICE TOOL
6.1 SERVICE MATERIAL LIST
6.2 CE TOOL LIST
7. FIRMWARE REWRITING
7.1 OUTLINE
7.2 PREPARATION
7.3 REWRITING METHOD
7.4 PROCEDURE WHEN UPGRADING THE FIRMWARE HAS FAILED
ADJUSTMENT/SETTING
8. HOW TO USE THE ADJUSTMENT SECTION
9. UTILITY MODE
9.1 LIST OF UTILITY MODE
9.2 STARTING/EXITING
9.2.1 STARTING PROCEDURE
9.2.2 EXITING PROCEDURE
9.3 MACHINE SETTING
9.3.1 AUTO PANEL RESET
9.3.2 SLEEP MODE
9.3.3 SLEEP SHIFT
9.3.4 DENSITY (BOOK)
9.3.5 PRINT DENSITY
9.3.6 LCD CONTRAST
9.3.7 KEY SPEED SETTING
9.3.8 LANGUAGE
9.4 CUSTOM SIZE MEMORY
9.5 USER MANAGEMENT
9.5.1 DRUM DEHUMIDIFY
9.6 JOB SETTING
9.6.1 TRAY PRIORITY
9.6.2 TRAY1 PAPER
9.6.3 BYPASS PAPER
9.6.4 PRINT PRIORITY
9.6.5 CRISSCROSS MODE
9.7 COPY SETTING
9.7.1 QUALITY PRIORITY
9.7.2 DENSITY PRIORITY
9.7.3 DENSITY LEVEL
9.7.4 ERASE SETTING
9.7.5 SORT PRIORITY
9.7.6 4IN1 COPY ORDER
9.8 TOTAL PAGE
9.8.1 TOTAL COUNT
9.8.2 SIZE COUNT
9.8.3 TOTAL SCAN
10. ADJUSTMENT ITEM LIST
11. SERVICE MODE
11.1 LIST OF SERVICE MODE
11.2 STARTING/EXITING
11.2.1 STARTING PROCEDURE
11.2.2 EXITING PROCEDURE
11.2.3 CHANGING THE SETTING VALUE IN SERVICE MODE FUNCTIONS
11.3 SERVICES CHOICE
11.3.1 SHIPMENT
11.3.2 POWER SUPPLY
11.3.3 MAINTENANCE COUNT.
11.3.4 IU LIFE STOP MODE
11.3.5 ID ADJUST
11.3.6 VG ADJUST
11.3.7 TRANSFER (PLAIN)
11.3.8 TRANSFER (RECYCLE)
11.3.9 TRANSFER (CARD1)
11.3.10 TRANSFER (CARD2)
11.3.11 FUSER TEMP. (PLAIN)
11.3.12 FUSER TEMP. (CARD1)
11.3.13 FUSER TEMP. (CARD2)
11.3.14 LEADING EDGE
11.3.15 TRAILING EDGE
11.3.16 VERTICAL EDGE
11.3.17 LOOP AD. (TRAY1)
11.3.18 LOOP AD. (BYPASS)
11.3.19 FLS PAPER SIZE
11.3.20 GDI TIMEOUT
11.3.21 ERASER INSTALL
11.3.22 SUCTION FAN
11.3.23 LANGUAGE GROUP
11.4 ADJUST
11.4.1 PRN MAIN (TRAY1)
11.4.2 PRN MAIN (BYPASS)
11.4.3 PRN SUB (TRAY1-P)
11.4.4 PRN SUB (TRAY1-R)
11.4.5 PRN SUB (TRAY1-C1)
11.4.6 PRN SUB (TRAY1-C2)
11.4.7 PRN SUB (BYPASS-P)
11.4.8 PRN SUB (BYPASS-R)
11.4.9 PRN SUB (BYPASS-C1)
11.4.10 PRN SUB (BYPASS-C2)
11.4.11 CIS MAIN ZOOM
11.4.12 CIS SUB ZOOM
11.4.13 CIS MAIN REGIST
11.4.14 CIS SUB REGIST
11.4.15 TCR GAIN
11.4.16 MODEL SETTING
11.4.17 CUSTOMER ID
11.5 COUNTER
11.5.1 TOTAL COUNTER
11.5.2 SIZE COUNTER
11.5.3 PM COUNTER
11.5.4 MAINTENANCE COUNT
11.5.5 SUPPLIES COUNTER
11.5.6 APPLICATION COUNTER
11.5.7 PAPER SIZE COUNTER
11.5.8 MISFEED COUNTER
11.5.9 TROUBLE COUNTER
11.6 DISPLAY
11.6.1 TONER DENSITY
11.6.2 FUSER TEMPERATURE
11.6.3 TRANSCRIPT CURRENT
11.6.4 TCR GAIN
11.6.5 PROCESS CONTROL
11.6.6 MAIN F/W VER
11.6.7 ENGINE F/W VER
11.6.8 MAIN RAM SIZE
11.6.9 SERIAL NO
11.6.10 CUSTOMER ID
11.7 FUNCTION
11.7.1 PAPER FEED TEST
11.7.2 PROCESS CHECK
11.7.3 TCR AUTO ADJUST
11.7.4 PRN TEST PATTERN
11.7.5 SCAN TEST
11.7.6 TONER SUPPLY
11.8 REPORT
11.8.1 SETTING DATA LIST
11.9 FIXED ZOOM CHANGE
11.10 FACTORY TEST
11.10.1 PANEL TEST
11.10.2 RAM TEST
11.11 CLEAR DATA
11.11.1 MEMORY CLEAR
11.11.2 TOTAL CLEAR
11.11.3 PM COUNTER
11.11.4 MAINTENANCE COUNTER
11.11.5 SUPPLIES COUNTER
11.11.6 APPLICATION COUNT.
11.11.7 SCAN COUNTER
11.11.8 PAPER SIZE COUNTER
11.11.9 MISFEED COUNTER
11.11.10 TROUBLE COUNTER
12. SECURITY
12.1 LIST OF SECURITY MODE
12.2 STARTING/EXITING
12.2.1 STARTING PROCEDURE
12.2.2 EXITING PROCEDURE
12.3 SECURITY
12.3.1 TOTAL COUNTER
12.3.2 SIZE COUNTER
12.3.3 COUNT-UP TABLE
TROUBLESHOOTING
13. JAM DISPLAY
13.1 MISFEED DISPLAY
13.1.1 DISPLAY RESETTING PROCEDURE
13.2 SENSOR LAYOUT
13.2.1 SYSTEM MOUNTED WITH MB-503.
13.3 SOLUTION
13.3.1 INITIAL CHECK ITEMS
13.3.2 MISFEED AT TRAY1 PAPER FEED SECTION
13.3.3 MISFEED AT THE BYPASS TRAY PAPER FEED SECTION
13.3.4 MISFEED AT THE IMAGE TRANSFER SECTION
13.3.5 MISFEED AT THE FUSING/EXIT SECTION
14. MALFUNCTION CODE
14.1 TROUBLE CODE
14.1.1 TROUBLE CODE LIST
14.2 TROUBLE RESETTING PROCEDURE
14.3 SOLUTION
14.3.1 C0211: BYPASS TRAY LIFT-UP FAILURE
14.3.2 C2351: SUCTION FAN MOTOR MALFUNCTION
14.3.3 C2557: ABNORMALLY LOW T/C RATIO
14.3.4 C2558: ABNORMALLY HIGH T/C RATIO
14.3.5 C255C: TCR SENSOR ADJUSTMENT FAILURE
14.3.6 C2702: ABNORMAL IMAGE TRANSFER VOLTAGE
14.3.7 C3451: WARMING-UP FAILURE
14.3.8 C3751: FUSING FAILURE (ABNORMALLY HIGH FUSING TEMPERATURE 1)
14.3.9 C3752: FUSING FAILURE (ABNORMALLY HIGH FUSING TEMPERATURE 2)
14.3.10 C3851: FUSING FAILURE (ABNORMALLY LOW FUSING TEMPERATURE)
14.3.11 C4001: FAULTY HSYNC
14.3.12 C4101: POLYGON MOTOR MALFUNCTION
14.3.13 C5102: MAIN MOTOR MALFUNCTION
14.3.14 C6101: SCANNER HOME DETECTION FAILURE
14.3.15 C9401: SCANNER LAMP ERROR
14.3.16 CC102: CONTROLLER-ENGINE CONNECTION FAILURE
14.3.17 CC151: FLASH ROM ERROR
14.3.18 CC153: ENGINE FLASH ROM ERROR
14.3.19 CC163: ENGINE CONNECTION FAILURE
15. POWER SUPPLY TROUBLE
15.1 THE COPIER DOES NOT TURN ON
16. IMAGE QUALITY PROBLEM
16.1 HOW TO IDENTIFY PROBLEMATIC PART
16.1.1 INITIAL CHECK ITEMS
16.1.2 IDENTIFICATION OF THE FAULTY SYSTEM
16.2 SOLUTION
16.2.1 SCANNER SECTION: BLANK COPY
16.2.2 SCANNER SECTION: BLACK COPY
16.2.3 SCANNER SECTION: LOW IMAGE DENSITY
16.2.4 SCANNER SECTION: FOGGY BACKGROUND OR ROUGH IMAGE
16.2.5 SCANNER SECTION: BLACK STREAKS OR BANDS
16.2.6 SCANNER SECTION: BLACK SPOTS
16.2.7 SCANNER SECTION: WHITE STREAKS OR BANDS
16.2.8 SCANNER SECTION: UNEVEN IMAGE DENSITY
16.2.9 SCANNER SECTION: GRADATION REPRODUCTION FAILURE
16.2.10 SCANNER SECTION: PERIODICALLY UNEVEN IMAGE
16.2.11 SCANNER SECTION: MOIRE
16.2.12 PRINTER SECTION: BLANK COPY
16.2.13 PRINTER SECTION: BLACK COPY
16.2.14 PRINTER SECTION: LOW IMAGE DENSITY
16.2.15 PRINTER SECTION: FOGGY BACKGROUND OR ROUGH IMAGE
16.2.16 PRINTER SECTION: BLACK STREAKS OR BANDS
16.2.17 PRINTER SECTION: BLACK SPOTS
16.2.18 PRINTER SECTION: BLANK STREAKS OR BANDS
16.2.19 PRINTER SECTION: VOID AREAS
16.2.20 PRINTER SECTION: SMEAR ON BACK
16.2.21 PRINTER SECTION: UNEVEN IMAGE DENSITY
16.2.22 PRINTER SECTION: GRADATION REPRODUCTION FAILURE
16.2.23 PRINTER SECTION: PERIODICALLY UNEVEN IMAGE
APPENDIX
17. PARTS LAYOUT DRAWING
17.1 MAIN BODY
17.2 MULTI BYPASS TRAY (MB-503)
18. CONNECTOR LAYOUT DRAWING
18.1 PRINTER CONTROL BOARD (PRCB)
19. CONNECTOR LAYOUT DRAWING
20. TIMING CHART

Number of pages: 204.