Konica Minolta Bizhub 200 Bizhub 250 Bizhub 350 Field Service Manual

Field Service Manual Konica Minolta Bizhub 200 Bizhub 250 Bizhub 350;
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BIZHUB 200/250/350 MAIN UNIT
GENERAL
1. SYSTEM CONFIGURATION
2. PRODUCT SPECIFICATIONS
MAINTENANCE
3. PERIODICAL CHECK
3.1 SERVICE SCHEDULE
3.1.1 BIZHUB 350
3.1.2 BIZHUB 250
3.1.3 BIZHUB 200
3.1.4 OPTION
3.2 MAINTENANCE ITEMS
3.2.1 BIZHUB 350
3.2.2 BIZHUB 250
3.2.3 BIZHUB 200
3.3 MAINTENANCE PARTS
3.3.1 REPLACEMENT PARTS
3.3.2 CLEANING PARTS
3.4 CONCEPT OF PARTS LIFE
3.5 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
3.5.1 REPLACING THE BYPASS TRAY FEED ROLLER
3.5.2 REPLACING THE BYPASS TRAY SEPARATION ROLLER ASSY
3.5.3 REPLACING THE TRAY 1 FEED ROLLER
3.5.4 REPLACING THE TRAY 1 PICK-UP ROLLER
3.5.5 REPLACING THE TRAY 1 SEPARATION ROLLER ASSY
3.5.6 REPLACING THE TRAY 2 FEED ROLLER
3.5.7 REPLACING THE TRAY 2 PICK-UP ROLLER
3.5.8 REPLACING THE TRAY 2 SEPARATION ROLLER
3.5.9 REPLACING OF THE REGISTRATION ROLLER BEARINGS AND REGISTRATION ROLLER
GEARS 1, 2
3.5.10 CLEANING OF THE PAPER DUST REMOVER
3.5.11 REPLACING OF THE TONER FILTER (DEVELOPING UNIT)
3.5.12 REPLACING OF THE TONER FILTER (MAIN UNIT)
3.5.13 REPLACEMENT OF THE OZONE FILTER
3.5.14 REPLACEMENT OF THE PHOTO CONDUCTOR UNIT AND DEVELOPER
3.6 REPLACING THE UNIT
3.6.1 REPLACEMENT OF THE FUSING UNIT
3.6.2 REPLACEMENT OF THE TRANSFER ROLLER UNIT
3.6.3 REPLACEMENT OF THE DEVELOPING UNIT
4. SERVICE TOOL
4.1 CE TOOL LIST
4.2 COPY MATERIALS
4.2.1 DEVELOPER
4.2.2 PHOTO CONDUCTOR UNIT
4.2.3 TONER BOTTLE
5. FIRMWARE UPGRADE
5.1 PREPARATIONS FOR FIRMWARE REWRITING
5.1.1 SERVICE ENVIRONMENT
5.1.2 WRITING INTO THE COMPACT FLASH
5.1.3 CHECKING ROM VERSION
5.2 FIRMWARE REWRITING
5.2.1 MSC
5.2.2 ENGINE
6. OTHER
6.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
6.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
6.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
6.2.2 CLEANING PARTS LIST
6.3 DISASSEMBLY/ASSEMBLY PROCEDURE
6.3.1 IR UPPER LEFT COVER/ORIGINAL SCANNING GLASS/FRONT HOLDING BRACKET/
ORIGINAL GLASS
6.3.2 LOWER REAR COVER/LOWER RIGHT REAR COVER/TRAY REAR COVER
6.3.3 UPPER REAR COVER
6.3.4 REAR RIGHT COVER/FRONT RIGHT COVER
6.3.5 IR RIGHT COVER/REAR COVER
6.3.6 FRONT DOOR
6.3.7 PAPER OUTPUT COVER/LOWER FRONT COVER
6.3.8 UPPER FRONT COVER/FRONT COVER
6.3.9 IR LEFT COVER/REAR LEFT COVER/LEFT COVER
6.3.10 REAR MANUAL BYPASS COVER/FRONT MANUAL BYPASS COVER/LOWER RIGHT
COVER
6.3.11 CONTROL PANEL
6.3.12 TRAY 1
6.3.13 TRAY 2
6.3.14 MECHANICAL CONTROL BOARD COVER
6.3.15 FD PAPER SIZE BOARD 1
6.3.16 FD PAPER SIZE BOARD 2
6.3.17 POWER SUPPLY UNIT
6.3.18 HIGH VOLTAGE UNIT
6.3.19 MFBS BOARD
6.3.20 INVERTER BOARD
6.3.21 BCRS BOARD
6.3.22 CCD UNIT
6.3.23 OPERATION BOARD
6.3.24 MANUAL BYPASS UNIT
6.3.25 PH UNIT
6.3.26 TONER HOPPER UNIT
6.3.27 TONER REPLENISHING DRIVE UNIT
6.3.28 DUPLEX UNIT
6.3.29 SWITCH BACK UNIT
6.3.30 SCANNER MOTOR
6.3.31 EXPOSURE UNIT
6.3.32 EXPOSURE LAMP
6.3.33 SCANNER DRIVE CABLES
6.3.34 MAIN MOTOR
6.3.35 IU MOTOR
6.3.36 FUSING UNIT COOLING FAN MOTOR
6.3.37 TONER SUCTION FAN MOTOR
6.3.38 TEMPERATURE/HUMIDITY SENSOR
6.3.39 ATDC SENSOR
6.3.40 THERMISTOR
6.3.41 PAPER EXIT ROLL 1
6.3.42 PAPER EXIT ROLL 2
6.3.43 SEPARATION CLAW
6.4 CLEANING PROCEDURE
6.4.1 MANUAL BYPASS FEED ROLLER
6.4.2 MANUAL BYPASS SEPARATION ROLLER
6.4.3 TRAY 1 FEED ROLLER
6.4.4 TRAY 1 PICK-UP ROLLER
6.4.5 TRAY 1 SEPARATION ROLLER
6.4.6 TRAY 2 FEED ROLLER
6.4.7 TRAY 2 PICK-UP ROLLER
6.4.8 TRAY 2 SEPARATION ROLLER
6.4.9 REGISTRATION ROLLER
6.4.10 PAPER DUST REMOVER
6.4.11 TRANSPORT ROLLER
6.4.12 SCANNER RAILS
6.4.13 BUSHINGS
6.4.14 MIRRORS
6.4.15 LENS
6.4.16 ORIGINAL SCANNING GLASS
6.4.17 ORIGINAL GLASS
6.4.18 CHARGE NEUTRALIZING PLATE
6.4.19 DS COLLAR
6.5 MOUNT KIT MK-709
6.6 OPTION COUNTER
6.6.1 INSTALLATION METHOD FOR THE KEY COUNTER
6.7 ORIGINAL SIZE DETECTING SENSORS
6.7.1 ORIGINAL SIZE DETECTING SENSOR LAYOUT
6.7.2 MOUNTING OF THE ORIGINAL SIZE DETECTING SENSORS (OPTION)
6.8 EEPROM
6.8.1 REMOUNTING OF THE EEPROM
ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT SECTION
8. UTILITY/COUNTER MODE
8.1 UTILITY/COUNTER MODE FUNCTION TREE
8.2 UTILITY/COUNTER MODE FUNCTION SETTING PROCEDURE
8.2.1 PROCEDURE
8.2.2 EXITING
8.2.3 CHANGING THE SETTING VALUE IN UTILITY MODE FUNCTIONS
8.3 SETTINGS IN THE USER SETTING
8.3.1 USERS CHOICE 1/6
8.3.2 USERS CHOICE 2/6
8.3.3 USERS CHOICE 3/6
8.3.4 USERS CHOICE 4/6
8.3.5 USERS CHOICE 5/6
8.3.6 USERS CHOICE 6/6
8.3.7 E-MAIL INPUT
8.3.8 STORE OVERLAY
8.4 SETTINGS IN THE USER MANAGEMENT
8.4.1 CONFIRMATION BEEP
8.4.2 ALARM VOLUME
8.4.3 LINE MONITOR SOUND
8.4.4 JOB COMPLETE BEEP
8.4.5 PANEL CLEANING
8.4.6 DEHUMIDIFY
8.4.7 TONER SUPPLY
8.4.8 MEMORY RX ON/OFF
8.4.9 POP3 RX
8.5 SETTINGS IN THE ADMIN. MANAGEMENT
8.5.1 ADMIN. 1
8.5.2 ADMIN. 2
8.6 SETTINGS IN THE REPORTS
8.7 SETTINGS IN THE PRINTER SETTING
8.7.1 MFP SET
8.7.2 DEFAULT SET
8.7.3 PDL SET
8.7.4 TEST PRINT
8.8 CHECK DETAIL
9. ADJUSTMENT ITEM LIST
10. TECH. REP. MODE
10.1 TECH. REP. MODE FUNCTION SETTING PROCEDURE
10.2 TECH. REP. MODE FUNCTION TREE
10.3 SETTINGS IN THE TECH. REP. CHOICE
10.3.1 SYSTEM SET
10.3.2 PRINTER
10.3.3 SHEET-THROUGH-ADF
10.3.4 CENTER ERASE WIDTH
10.3.5 COUNTRY SET
10.3.6 ORIENTATION CHANGE
10.3.7 FINISHER
10.3.8 TRAIL ERASE (DUP)
10.3.9 INTERNET ISW
10.4 SETTINGS IN THE SYSTEM INPUT
10.4.1 LCT PAPER SIZE
10.4.2 CHANGE FIXED ZOOM
10.4.3 MACHINE CONFIGURATION
10.4.4 SERIAL NUMBER
10.4.5 HARD DISK
10.4.6 ORIGINAL SIZE DETECTING OPTION
10.5 SETTINGS IN THE ADMINISTRATOR # INITIALIZE
10.6 SETTINGS IN THE COUNTER
10.6.1 CHECKING THE COUNTER READING
10.6.2 CLEARING READINGS OF ALL COUNTERS AT ONCE
10.6.3 CLEARING THE READING OF A SPECIFIC COUNTER
10.6.4 PAPER
10.6.5 JAM COUNTER
10.6.6 SPECIAL PARTS COUNTER
10.6.7 SERVICE CALL COUNTER
10.6.8 APPLICATION COUNTER
10.6.9 MAINTENANCE COUNTER
10.6.10 FAX COMM. ERROR COUNTER
10.7 SETTINGS IN THE FUNCTION
10.7.1 F1
10.7.2 F2
10.7.3 F7-1
10.7.4 F7-2
10.7.5 F8
10.7.6 F12
10.7.7 HARD DISK FORMAT
10.7.8 FD
10.7.9 FC
10.7.10 ORG. WIDTH DETECT ADJUST
10.7.11 DOWNLOAD FIRMWARE
10.8 I/O CHECK
10.8.1 ELECTRICAL COMPONENTS CHECK PROCEDURE THROUGH INPUT DATA CHECK
10.8.2 I/O CHECK SCREENS
10.8.3 I/O CHECK LIST
10.9 SETTINGS IN THE OPERATION CHECK
10.9.1 ADF
10.9.2 EXP. LAMP CHECK
10.9.3 SCANNER
10.10 CS REMOTE CARE
10.10.1 OUTLINES
10.10.2 SETTING UP THE CS REMOTE CARE
10.10.3 SOFTWARE SW SETTING FOR CS REMOTE CARE
10.10.4 SETUP CONFIRMATION
10.10.5 CALLING THE MAINTENANCE
10.10.6 CALLING THE CENTER FROM THE ADMINISTRATOR
10.10.7 CHECKING THE TRANSMISSION LOG
10.10.8 DETAIL ON SETTINGS
10.10.9 LIST OF THE CS REMOTE CARE ERROR CODE
10.10.10 TROUBLESHOOTING FOR CS REMOTE CARE
10.11 ROM VERSION
10.12 LEVEL HISTORY
10.13 FAX SET
10.14 SOFT SWITCH SETTINGS
11. SERVICE SECURITY MODE
11.1 SERVICE SECURITY MODE FUNCTION SETTING PROCEDURE
11.1.1 PROCEDURE
11.1.2 EXITING
11.2 SERVICE SECURITY MODE FUNCTION TREE
11.3 SETTINGS IN THE SERVICE SECURITY MODE
11.3.1 SERVICE CODE CHANGE
12. COUNTERS
12.1 COUNTERS FUNCTION SETTING PROCEDURE
12.1.1 PROCEDURE
12.1.2 EXITING
12.2 COUNTERS FUNCTION TREE
12.3 SETTINGS IN THE COUNTERS
12.3.1 TOTAL COUNTER
12.3.2 LARGE SIZE COUNTER
12.3.3 COPY KIT COUNTER
12.3.4 COPY KIT
12.3.5 PLUG-IN COUNTER
12.3.6 KEY COUNTER
12.3.7 VENDOR MODE
13. ADJUST MODE
13.1 ADJUST MODE FUNCTION SETTING PROCEDURE
13.1.1 PROCEDURE
13.1.2 EXITING
13.2 ADJUST MODE FUNCTION TREE
13.3 SETTINGS IN THE ADJUST MODE
13.3.1 PRINTER
13.3.2 SCANNER
14. INITIAL MODE
14.1 INITIAL MODE FUNCTION SETTING PROCEDURE
14.1.1 EXITING
14.2 INITIAL MODE FUNCTION TREE
14.3 SETTINGS IN THE INITIAL MODE
14.3.1 TOTAL CLEAR
14.3.2 TOUCH PANEL ADJUSTMENT
14.3.3 MARKETING AREA
14.3.4 IMAGE DATA CLEAR
14.3.5 CLEAR FAX SETTING
14.3.6 DATE/TIME SETTING
14.3.7 TROUBLE RESET
15. MECHANICAL ADJUSTMENT
15.1 MECHANICAL ADJUSTMENT OF THE SCANNER SECTION
15.1.1 SCANNER POSITION ADJUSTMENT
15.2 MECHANICAL ADJUSTMENT OF THE BYPASS TRAY SECTION
15.2.1 ADJUSTMENT OF THE BYPASS PAPER SIZE UNIT
15.2.2 MANUAL BYPASS UNIT INSTALLATION CHECK
15.2.3 ADJUSTMENT OF THE MANUAL BYPASS TAKE-UP MECHANICAL CLUTCH
16. FUNCTIONS OF SWITCHES AND PARTS ON PWBS
16.1 TEST PRINT SWITCH (S1)
16.1.1 PROCEDURE
16.2 READ WHITE REFERENCE POSITION ADJUSTMENT
16.2.1 JUMPER SWITCH SETTING
16.3 SUB POWER SWITCH (SW49)
16.4 WARM RESTART SWITCH
16.4.1 PROCEDURE
TROUBLESHOOTING
17. JAM DISPLAY
17.1 MISFEED DISPLAY
17.1.1 MISFEED DISPLAY RESETTING PROCEDURE
17.2 SENSOR LAYOUT
17.2.1 SYSTEM MOUNTED WITH PC-102/PC-202
17.2.2 SYSTEM MOUNTED WITH PC-402
17.3 SOLUTION
17.3.1 INITIAL CHECK ITEMS
17.3.2 MISFEED AT TRAY 1 TAKE-UP SECTION
17.3.3 MISFEED AT IMAGE TRANSFER SECTION
17.3.4 MISFEED AT FUSING/PAPER EXIT SECTION
17.3.5 MISFEED AT SWITCH BACK UNIT/DUPLEX UNIT TRANSPORT SECTION
17.3.6 MISFEED AT DUPLEX UNIT TAKE-UP SECTION
17.3.7 MISFEED AT TRAY 2 TAKE-UP/VERTICAL TRANSPORT SECTION
17.3.8 MISFEED AT MANUAL BYPASS TAKE-UP SECTION
17.3.9 MISFEED AT TRAY 3 TAKE-UP/VERTICAL TRANSPORT SECTION (PC-202)
17.3.10 MISFEED AT TRAY 4 TAKE-UP/VERTICAL TRANSPORT SECTION (PC-202)
17.3.11 MISFEED AT LCT TAKE-UP/VERTICAL TRANSPORT SECTION (PC-402)
18. MALFUNCTION CODE
18.1 TROUBLE CODE
18.1.1 TROUBLE CODE LIST
18.2 HOW TO RESET
18.3 SOLUTION
18.3.1 C0202: TRAY 1 ELEVATOR FAILURE
18.3.2 C0204: TRAY 2 ELEVATOR FAILURE
18.3.3 C0206: TRAY 3 ELEVATOR FAILURE
18.3.4 C0208: TRAY 4 ELEVATOR FAILURE
18.3.5 C0211: BYPASS LIFTING MOTION FAILURE
18.3.6 C0701: MANUAL PAPER SIZE DETECTION ADJUSTMENT FAILURE
18.3.7 C1080: EXIT OPTION COMMUNICATION FAILURE
18.3.8 C2211: IU MOTOR FAILURE
18.3.9 C2351: TONER SUCTION FAN MOTOR FAILURE
18.3.10 C2557: ATDC SENSOR FAILURE
18.3.11 C255C: ATDC ADJUSTMENT FAILURE
18.3.12 C2654: EEPROM FAILURE
18.3.13 C2702: ABNORMAL IMAGE TRANSFER VOLTAGE
18.3.14 C3451: FUSING WARM-UP FAILURE (MAIN)
18.3.15 C3452: FUSING WARM-UP FAILURE (SUB)
18.3.16 C3751: HIGH FUSER TEMPERATURE FAILURE (MAIN)
18.3.17 C3752: HIGH FUSER TEMPERATURE FAILURE (SUB)
18.3.18 C3851: LOW FUSER TEMPERATURE FAILURE (MAIN)
18.3.19 C3852: LOW FUSER TEMPERATURE FAILURE (SUB)
18.3.20 C4001: MAIN UNIT COMMUNICATION FAILURE
18.3.21 C4002: HSYNC DETECTION FAILURE
18.3.22 C4101: POLYGON MOTOR FAILURE
18.3.23 C4721: MAIN UNIT G/A COMMUNICATION FAILURE
18.3.24 C5102: MAIN MOTOR FAILURE
18.3.25 C5351: POWER SUPPLY COOLING FAN MOTOR FAILURE
18.3.26 C5352: COOLING FAN MOTOR FAILURE
18.3.27 C5353: IU COOLING FAN MOTOR FAILURE
18.3.28 C7001: ENGINE CONNECTION ERROR
18.3.29 CA052: MIO DEVICE FAILURE
18.3.30 CC153: FLASH ROM FAILURE
18.3.31 CD004: HDD ERROR
19. POWER SUPPLY TROUBLE
19.1 MACHINE IS NOT ENERGIZED AT ALL (PU1 OPERATION CHECK)
19.2 ONLY THE POWER SUPPLY COOLING FAN MOTOR TURNS
19.3 THE START KEY (LED) ON THE CONTROL PANEL BLINKS ORANGE
20. IMAGE QUALITY PROBLEM
20.1 HOW TO IDENTIFY PROBLEMATIC PART
20.2 INITIAL CHECK ITEMS
20.2.1 INITIAL CHECK ITEMS 1
20.2.2 INITIAL CHECK ITEMS 2
20.3 SOLUTION
20.3.1 SCANNER SYSTEM: BLANK COPY OR BLACK COPY
20.3.2 SCANNER SYSTEM: LOW IMAGE DENSITY OR ROUGH IMAGE
20.3.3 SCANNER SYSTEM: FOGGY BACKGROUND
20.3.4 SCANNER SYSTEM: BLACK STREAKS OR BANDS
20.3.5 SCANNER SYSTEM: BLACK SPOTS
20.3.6 SCANNER SYSTEM: WHITE STREAKS OR BANDS
20.3.7 SCANNER SYSTEM: UNEVEN PITCH
20.3.8 PRINTER SYSTEM: BLANK COPY OR BLACK COPY
20.3.9 PRINTER SYSTEM: LOW IMAGE DENSITY OR ROUGH IMAGE
20.3.10 PRINTER SYSTEM: FOGGY BACKGROUND
20.3.11 PRINTER SYSTEM: BLACK STREAKS OR BANDS
20.3.12 PRINTER SYSTEM: BLACK SPOTS
20.3.13 PRINTER SYSTEM: WHITE STREAKS OR BANDS
20.3.14 PRINTER SYSTEM: VOID AREAS
20.3.15 PRINTER SYSTEM: SMEARS ON BACK OF PAPER
20.3.16 PRINTER SYSTEM: UNEVEN IMAGE DENSITY
20.3.17 PRINTER SYSTEM: GRADATION REPRODUCTION FAILURE
21. ABORT CODES
21.1 LIST OF ABORT CODES
APPENDIX
22. PARTS LAYOUT DRAWING
22.1 MAIN UNIT
22.2 DUPLEX UNIT
22.3 SWITCH BACK UNIT
22.4 DF-605
22.5 PC-102/PC-202 (OPTION)
22.6 PC-402 (OPTION)
22.7 JS-502 (OPTION)
22.8 FS-508 (OPTION)
22.9 PU-501 (OPTION)
22.10 MT-501 (OPTION)
22.11 SD-502 (OPTION)
23. CONNECTOR LAYOUT DRAWING
24. TIMING CHART
24.1 MAIN UNIT
24.2 DF-605
24.2.1 1-SIDED MODE (A4 TWO SHEETS FEEDING)
24.2.2 2-SIDED MODE (A4 TWO SHEETS FEEDING)
24.2.3 FAX FINE MODE (A4 TWO SHEETS FEEDING)
24.2.4 FAX REAL-TIME TRANSMISSION MODE (A4 TWO SHEETS FEEDING)

DUPLEX UNIT/SWITCHBACK UNIT
GENERAL
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. OTHER
2.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
2.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST
2.2.1 DISASSEMBLY/ASSEMBLY LIST
2.2.2 CLEANING PARTS LIST
2.3 DISASSEMBLY/ASSEMBLY PROCEDURE
2.3.1 DUPLEX UNIT
2.3.2 SWITCH BACK UNIT
2.4 CLEANING PROCEDURE
2.4.1 CLEANING OF THE DUPLEX UNIT TRANSPORT ROLLER/ROLL 1 AND 2
2.4.2 CLEANING OF THE DUPLEX UNIT TRANSPORT ROLLER/ROLL 3
2.4.3 CLEANING OF THE DUPLEX UNIT VENTILATION SECTION
2.4.4 CLEANING OF THE SWITCH BACK UNIT TRANSPORT ROLLER/ROLL
ADJUSTMENT/SETTING
3. HOW TO USE THE ADJUSTMENT SECTION
4. I/O CHECK
4.1 CHECK PROCEDURE
4.2 I/O CHECK LIST
4.2.1 I/O CHECK SCREEN
4.2.2 I/O CHECK LIST
5. ADJUSTMENT
5.1 ADJUSTING THE PAPER REFERENCE POSITION
TROUBLESHOOTING
6. JAM DISPLAY
6.1 MISFEED DISPLAY
6.1.1 MISFEED DISPLAY RESETTING PROCEDURE
6.2 SENSOR LAYOUT
6.3 SOLUTION
6.3.1 INITIAL CHECK ITEMS
6.3.2 DUPLEX UNIT TAKE-UP SECTION MISFEED
6.3.3 TURNOVER UNIT/DUPLEX UNIT TRANSPORT SECTION MISFEED

STANDARD CONTROLLER
GENERAL
1. CONTROLLER SPECIFICATIONS
MAINTENANCE
2. FIRMWARE UPGRADE
2.1 PREPARATIONS FOR FIRMWARE REWRITING
2.1.1 SERVICE ENVIRONMENT
2.1.2 WRITING INTO THE COMPACT FLASH
2.1.3 CHECKING ROM VERSION
2.2 FIRMWARE REWRITING
2.2.1 MSC
TROUBLESHOOTING
3. TROUBLESHOOTING PROCEDURES
3.1 UNABLE TO PRINT
3.2 UNABLE TO SPECIFY DESIRED SETTINGS OR UNABLE TO PRINT AS SPECIFIED

FK-503
GENERAL
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. OTHER
2.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3. CONNECTION
4. DISASSEMBLY/REASSEMBLY
4.1 FAX BOARD (WITH G3 MULTI PORT OPTION)
4.2 SPARE TX MARKER STAMP 2
4.3 NI-MH BATTERY REPLACEMENT
ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. UTILITY/COUNTER MODE
6.1 UTILITY/COUNTER MODE FUNCTION TREE
6.2 UTILITY/COUNTER MODE FUNCTION SETTING PROCEDURE
6.2.1 PROCEDURE
6.2.2 EXITING
6.2.3 CHANGING THE SETTING VALUE IN UTILITY MODE FUNCTIONS
6.3 SETTINGS IN THE USER SETTING
6.3.1 USERS CHOICE 5/6
6.3.2 USERS CHOICE 6/6
6.3.3 FAX
6.4 SETTINGS IN THE USER MANAGEMENT
6.4.1 LINE MONITOR SOUND
6.4.2 MEMORY RX ON/OFF
6.4.3 POP3 RX
6.5 SETTINGS IN THE ADMIN. MANAGEMENT
6.5.1 ADMIN. 1
6.5.2 ADMIN. 2
6.6 SETTINGS IN THE REPORTS
6.6.1 TX REPORT
6.6.2 RX REPORT
6.6.3 ONE-TOUCH LIST
6.6.4 PROGRAM LIST
6.6.5 BULLETIN LIST
6.6.6 CONFIDENTIAL LIST
7. INITIAL MODE
7.1 INITIAL MODE FUNCTION SETTING PROCEDURE
7.1.1 EXITING
7.2 INITIAL MODE FUNCTION TREE
7.3 SETTINGS IN THE INITIAL MODE
7.3.1 CLEAR FAX SETTING
8. MAINTENANCE MODE
8.1 MAINTENANCE MODE FUNCTION SETTING PROCEDURE
8.2 MAINTENANCE MODE FUNCTION TREE
8.3 SETTINGS IN THE MAINTENANCE MODE
8.3.1 MEM. CONTENTS
8.3.2 MEMORY DUMP
8.3.3 FILE DISPLAY
8.3.4 FILE DUMP
8.3.5 SOFT SWITCH SET
8.3.6 TOUCH PANEL ADJUSTMENT
8.3.7 PROTOCOL TRACE
8.3.8 SERVICE CALL REPORT
9. TECH. REP. MODE
9.1 TECH. REP. MODE FUNCTION SETTING PROCEDURE
9.2 TECH. REP. MODE FUNCTION TREE
9.3 SETTINGS IN THE TECH. REP. CHOICE
9.3.1 COUNTRY SET
9.4 SETTINGS IN THE SYSTEM INPUT
9.4.1 MACHINE CONFIGURATION
9.5 SETTINGS IN THE COUNTER
9.5.1 CHECKING THE COUNTER READING
9.5.2 CLEARING READINGS OF ALL COUNTERS AT ONCE
9.5.3 CLEARING THE READING OF A SPECIFIC COUNTER
9.5.4 APPLICATION COUNTER
9.5.5 FAX COMM. ERROR COUNTER
9.6 SETTINGS IN THE FUNCTION
9.6.1 F7-2
9.7 SETTINGS IN THE FAX SET
9.7.1 SERVICE CALL SET
9.7.2 TERMINAL TX
9.7.3 STAMP
9.7.4 SIP-FAX FUNCTION
10. FAX-RELATED ADJUSTMENT ITEMS
10.1 CD/FD ZOOM RATIO CORRECTION (FAX)
11. SOFT SWITCH
11.1 SOFT SWITCHES DISCLOSED TO USERS (SCREEN SETTING)
11.2 LIST OF DEFAULTS
11.3 LIST OF SOFT SWITCHES
TROUBLESHOOTING
12. TROUBLESHOOTING
12.1 DIAGNOSIS BY ALARM CODE
12.2 COMMUNICATION ERROR CODES
12.2.1 ERRORS IN OPERATIONS
12.2.2 TERMINAL ALARM
12.2.3 COMMUNICATION ERRORS (TX)
12.2.4 COMMUNICATION ERRORS (RX)
12.2.5 MALFUNCTION
12.2.6 INTERNET FAX (E-MAIL) TRANSMISSION / SCAN TO E-MAIL
12.2.7 INTERNET FAX (E-MAIL) RECEPTION
12.2.8 SCAN TO FTP
12.2.9 SCAN TO SMB
12.2.10 SCAN TO PC
12.2.11 IP SCANNER
12.2.12 GATEWAY TX / IP RELAY
12.2.13 FULL MODE COMMUNICATION
12.2.14 SIP-FAX FUNCTION
12.2.15 FAX OVER IP COMMUNICATION ERROR (SENDING)
12.2.16 FAX OVER IP COMMUNICATION ERROR (RECEIVING)
12.3 DIAGNOSIS BY SYMPTOMS
12.4 TROUBLESHOOTING OF NETWORK APL FUNCTION
12.4.1 ERROR INDICATIONS (ICONS): POP3 RECEPTION ANOMALIES
12.4.2 INTERNET FAX (E-MAIL) TRANSMISSION / SCAN TO E-MAIL
12.4.3 INTERNET FAX (IP-TX) TRANSMISSION
12.4.4 INTERNET FAX (E-MAIL) RECEPTION
12.4.5 DOCUMENT FORWARDING / ARCHIVE DISTRIBUTION
12.4.6 SCAN TO PC
12.4.7 IP SCANNER
12.4.8 GATEWAY TX / IP RELAY
12.4.9 SIP-FAX
12.4.10 PAGESCOPE WEB CONNECTION
12.4.11 OTHERS (NETWORK DEVICE RELATED)
12.4.12 NETWORK FAX TRANSMISSION
12.4.13 NETWORK FAX
12.5 SIP-FAX ADAPTOR TROUBLESHOOTING
12.5.1 SIP-FAX BASIC SYSTEM CONFIGURATION DIAGRAM
12.5.2 TROUBLE ANALYSIS FLOW
12.5.3 SIP-FAX ADAPTOR
12.5.4 USING TELNET (FOR WINDOWS XP)

DF-605
GENERAL
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. PERIODICAL CHECK
2.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
2.1.1 REPLACING THE PICK-UP ROLLER AND FEED ROLLER
2.1.2 REPLACING THE SEPARATION ROLLER
2.1.3 CLEANING OF THE PICK-UP ROLLER, FEED ROLLER AND SEPARATION ROLLER
2.1.4 CLEANING OF MISCELLANEOUS ROLLS
2.1.5 CLEANING OF MISCELLANEOUS ROLLERS
2.1.6 CLEANING OF THE SCANNING GUIDE
2.1.7 CLEANING OF THE REFLECTIVE SENSOR SECTION
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
3.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
3.3 DISASSEMBLY/ASSEMBLY PROCEDURE
3.3.1 FRONT COVER/REAR COVER/ORIGINAL FEED TRAY REAR COVER
3.3.2 MAIN CONTROL BOARD
3.3.3 VARIABLE RESISTOR
3.3.4 COMPLETE STAMP UNIT 2
3.3.5 REPLACING THE REPLACE STAMP 2
4. FIRMWARE UPGRADE
ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. TECH. REP. MODE
6.1 TECH. REP. MODE FUNCTION SETTING PROCEDURE
6.2 SETTING IN THE TECH. REP. CHOICE
6.2.1 SHEET-THROUGH-ADF
6.3 SETTING IN THE FUNCTION
6.3.1 ORG. WIDTH DETECT ADJUST
6.4.1 SHEET-THROUGH-ADF (2-SIDED)
6.5 SETTING IN THE OPERATION CHECK
6.5.1 PAPER PASSAGE
6.5.2 ADF SENSOR ADJUST
6.5.3 BACKUP DATA INITIALIZATION
7. MECHANICAL ADJUSTMENT
7.1 LEADING EDGE SKEW ADJUSTMENT
7.2 ADJUSTMENT OF THE SCANNING ZOOM RATIO IN THE MAIN AND
SUB-SCANNING DIRECTIONS
7.3 ADJUSTMENT OF THE SCANNING START POSITION IN THE MAIN AND
SUB-SCANNING DIRECTIONS
7.4 DOCUMENT SIZE DETECTION ADJUSTMENT
TROUBLESHOOTING
8. JAM DISPLAY
8.1 MISFEED DISPLAY
8.1.1 MISFEED DISPLAY RESETTING PROCEDURE
8.2 SENSOR LAYOUT
8.3 SOLUTION
8.3.1 INITIAL CHECK ITEMS
8.3.2 MISFEED AT PAPER TAKE-UP SECTION
8.3.3 MISFEED AT TRANSPORT SECTION
8.3.4 MISFEED AT TURNOVER SECTION
8.3.5 MISFEED AT PAPER EXIT SECTION
9. MALFUNCTION CODE
9.1 TROUBLE CODE
9.2 SOLUTION
9.2.1 C8301: ADF COOLING FAN MOTOR FAILURE
9.2.2 C9701: ADF DOCUMENT SIZE FAILURE ADJUSTMENT
10. SET ERROR DETECTION

PC-102/PC-202
GENERAL
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. PERIODICAL CHECK
2.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
2.1.1 REPLACING THE SEPARATION ROLLER ASSY
2.1.2 REPLACING THE PAPER TAKE-UP ROLLER
2.1.3 REPLACING THE PICK-UP ROLLER
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
3.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
3.2.2 CLEANING PARTS LIST
3.3 DISASSEMBLY/ASSEMBLY PROCEDURE
3.3.1 RIGHT DOOR/REAR RIGHT COVER/LOWER RIGHT COVER/FRONT RIGHT COVER
3.3.2 REAR COVER
3.4 CLEANING PROCEDURE
3.4.1 SEPARATION ROLLER
3.4.2 PAPER TAKE-UP ROLLER
3.4.3 PICK-UP ROLLER
3.4.4 VERTICAL TRANSPORT ROLLER
ADJUSTMENT/SETTING
4. HOW TO USE THE ADJUSTMENT SECTION
5. I/O CHECK
5.1 CHECK PROCEDURE
5.2 I/O CHECK LIST
5.2.1 I/O CHECK SCREEN
5.2.2 SENSOR CHECK LIST
6. MECHANICAL ADJUSTMENT
6.1 REGISTRATION (CD)
6.2 REGISTRATION (FD)
TROUBLESHOOTING
7. JAM DISPLAY
7.1 MISFEED DISPLAY
7.1.1 MISFEED DISPLAY RESETTING PROCEDURE
7.2 SENSOR LAYOUT
7.3 SOLUTION
7.3.1 INITIAL CHECK ITEMS
7.3.2 TRAY3 PAPER TAKE-UP SECTION/VERTICAL TRANSPORT SECTION
MISFEED (PC-102/PC-202)
7.3.3 TRAY4 PAPER TAKE-UP SECTION/VERTICAL TRANSPORT SECTION
MISFEED (PC-202)
8. TROUBLE CODE
8.1 TROUBLE CODE DISPLAY
8.2 TROUBLE CODE LIST
8.3 SOLUTION
8.3.1 C0206: TRAY3 LIFT-UP FAILURE
C0208: TRAY4 LIFT-UP FAILURE

PC-402
GENERAL
1. PRODUCT SPECIFICATION
MAINTENANCE
2. PERIODICAL CHECK
2.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
2.1.1 REPLACING THE SEPARATION ROLLER ASSY
2.1.2 REPLACING THE PAPER TAKE-UP ROLLER
2.1.3 REPLACING THE PICK-UP ROLLER
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
3.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
3.2.2 CLEANING PARTS LIST
3.3 DISASSEMBLY/ASSEMBLY PROCEDURE
3.3.1 RIGHT DOOR/REAR RIGHT COVER/LOWER RIGHT COVER/FRONT RIGHT COVER
3.3.2 REAR COVER
3.3.3 DRAWER
3.3.4 WIRE
3.4 CLEANING PROCEDURE
3.4.1 SEPARATION ROLLER
3.4.2 PAPER TAKE-UP ROLLER
3.4.3 PICK-UP ROLLER
3.4.4 VERTICAL TRANSPORT ROLLER
ADJUSTMENT/SETTING
4. HOW TO USE THE ADJUSTMENT SECTION
5. I/O CHECK
5.1 CHECK PROCEDURE
5.2 I/O CHECK LIST
5.2.1 I/O CHECK SCREEN
5.2.2 I/O CHECK LIST
6. MECHANICAL ADJUSTMENT
6.1 REGISTRATION (CD)
6.2 REGISTRATION (FD)
6.3 SHIFTER MOVEMENT TIMING BELT ADJUSTMENT
TROUBLESHOOTING
7. JAM DISPLAY
7.1 MISFEED DISPLAY
7.1.1 MISFEED DISPLAY RESETTING PROCEDURE
7.2 SENSOR LAYOUT
7.3 SOLUTION
7.3.1 INITIAL CHECK ITEMS
7.3.2 LCT PAPER TAKE-UP SECTION/LCT VERTICAL TRANSPORT SECTION
8. TROUBLE CODE
8.1 TROUBLE CODE DISPLAY
8.2 TROUBLE CODE LIST
8.3 SOLUTION
8.3.1 C0001: LCT COMMUNICATION ERROR
8.3.2 C0209: LCT ELEVATOR MOTOR FAILURE
8.3.3 C0210: LCT LIFT FAILURE
8.3.4 C0212: LCT LOCK RELEASE FAILURE
8.3.5 C0213: LCT SHIFT GATE OPERATION FAILURE
8.3.6 C0214: LCT SHIFT FAILURE
8.3.7 C0215: LCT SHIFT MOTOR FAILURE

JS-502
GENERAL
1. SYSTEM CONFIGURATION
MAINTENANCE
2. OTHER
2.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
2.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
2.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
2.3 DISASSEMBLY/ASSEMBLY PROCEDURE
2.3.1 UPPER COVER
ADJUSTMENT/SETTING
3. HOW TO USE THE ADJUSTMENT SECTION
4. SENSOR CHECK
4.1 CHECK PROCEDURE
4.2 I/O CHECK LIST
4.2.1 I/O CHECK SCREEN
4.2.2 I/O CHECK LIST

FS-508/PU-501/OT-601
GENERAL
1. PRODUCT SPECIFICATIONS
1.1 FS-508
1.2 PU-501
1.3 OT-601
MAINTENANCE
2. PERIODICAL CHECK
2.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
2.1.1 CLEANING OF THE ROLLER AND ROLL
3. FIRMWARE UPGRADE
3.1 PREPARATIONS FOR FIRMWARE REWRITING
3.1.1 SERVICE ENVIRONMENT
3.1.2 WRITING INTO THE COMPACT FLASH
3.1.3 CHECKING ROM VERSION
3.2 FIRMWARE REWRITING
3.2.1 FINISHER
4. OTHER
4.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
4.2 PRECAUTIONS TO BE OBSERVED WHEN OPTION CONFIGURATION IS CHANGED
4.2.1 SETTING THE EXIT TRAY DETECTION POSITION
4.3 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
4.3.1 DISASSEMBLY/ASSEMBLY PARTS LIST
4.4 DISASSEMBLY/ASSEMBLY PROCEDURE
4.4.1 HORIZONTAL TRANSPORT UPPER FRONT COVER/HORIZONTAL TRANSPORT
FRONT RIGHT COVER/HORIZONTAL TRANSPORT LOWER FRONT COVER
4.4.2 HORIZONTAL TRANSPORT UPPER COVER
4.4.3 FRONT DOOR
4.4.4 HORIZONTAL TRANSPORT LEFT FRONT COVER
4.4.5 PAPER EXIT FRONT COVER/PAPER EXIT REAR COVER/CONNECTOR COVER
4.4.6 2ND DRAWER
4.4.7 OUTPUT TRAY (OT-601)
4.4.8 1ST DRAWER
4.4.9 SORTED COPY TRAY
4.4.10 HORIZONTAL TRANSPORT UNIT
4.4.11 STAPLER UNIT
4.4.12 PUNCH UNIT (PU-501)
4.4.13 STORAGE PADDLE DRIVE CLUTCH
4.4.14 EXIT PADDLE DRIVE CLUTCH
ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. I/O CHECK
6.1 CHECK PROCEDURE
6.2 I/O CHECK LIST
6.2.1 I/O CHECK SCREEN
6.2.2 I/O CHECK LIST
7. TEST MODE
7.1 ENTERING FUNCTION MODE
7.2 FUNCTION MODES
8. MECHANICAL ADJUSTMENT
8.1 STAPLE POSITION ADJUSTMENT
8.2 ADJUSTMENT OF THE INSTALLATION POSITION OF THE SHUTTER DRIVE GEAR
8.3 PUNCH HOLE DEVIANCE ADJUSTMENT (PU-501)
8.4 PUNCH STOP POSITION ADJUSTMENT (PU-501)
8.5 PUNCH LOOP LENGTH ADJUSTMENT (PU-501)
TROUBLESHOOTING
9. JAM DISPLAY
9.1 MISFEED DISPLAY
9.1.1 MISFEED DISPLAY RESETTING PROCEDURE
9.2 SENSOR LAYOUT
9.3 SOLUTION
9.3.1 INITIAL CHECK ITEMS
9.3.2 TRANSPORT SECTION MISFEED
9.3.3 FINISHER STAPLE MISFEED
9.3.4 FINISHER PUNCH MISFEED (PU-501)
9.3.5 FINISHER BUNDLE EXIT MISFEED
10. MALFUNCTION CODE
10.1 TROUBLE CODE
10.2 SOLUTION
10.2.1 C1183: ELEVATOR MOTOR ASCENT/DESCENT DRIVE FAILURE
10.2.2 C1190: ALIGNING PLATE 1 DRIVE FAILURE
10.2.3 C1191: ALIGNING PLATE 2 DRIVE FAILURE
10.2.4 C11A0: PAPER HOLDING DRIVE FAILURE
10.2.5 C11A1: EXIT ROLLER PRESSURE/RETRACTION FAILURE
10.2.6 C11A3: SHUTTER DRIVE FAILURE
10.2.7 C11B0: STAPLE DRIVE FAILURE
10.2.8 C11B2: STAPLE DRIVE FAILURE
10.2.9 C11C0: PUNCH CAM MOTOR UNIT FAILURE
10.2.10 CC155: FINISHING OPTION FLASH ROM FAILURE

MT-501
GENERAL
1. PRODUCT SPECIFICATION
MAINTENANCE
2. PERIODICAL CHECK
2.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
2.1.1 CLEANING OF THE ROLLER AND ROLL
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLY/ASSEMBLY LIST (OTHER PARTS)
3.3 DISASSEMBLY/ASSEMBLY PROCEDURE
3.3.1 REAR COVER/RIGHT DOOR
3.3.2 FRONT COVER/UPPER COVER/PAPER OUTPUT TRAY
ADJUSTMENT/SETTING
4. HOW TO USE THE ADJUSTMENT SECTION
5. I/O CHECK
5.1 CHECK PROCEDURE
5.2 I/O CHECK LIST
5.2.1 I/O CHECK SCREEN
5.2.2 I/O CHECK LIST
6. TEST MODE OPERATIONS
6.1 ENTERING FUNCTION MODE
6.2 FUNCTION MODES
TROUBLESHOOTING
7. JAM DISPLAY
7.1 MISFEED DISPLAY
7.1.1 MISFEED DISPLAY RESETTING PROCEDURE
7.2 SENSOR LAYOUT
7.3 SOLUTION
7.3.1 INITIAL CHECK ITEMS
7.3.2 TRANSPORT SECTION MISFEED

SD-502
GENERAL
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. PERIODICAL CHECK
2.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
2.1.1 CLEANING OF THE ROLLERS AND ROLLS
3. SERVICE TOOL
3.1 CE TOOL LIST
4. OTHER
4.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
4.2 DISASSEMBLY/ASSEMBLY LIST (OTHER PARTS)
4.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
4.3 DISASSEMBLY/ASSEMBLY PROCEDURE
4.3.1 PAPER OUTPUT TRAY/FRONT COVER
4.3.2 REAR COVER
4.3.3 UPPER COVER
4.3.4 SADDLE UNIT
4.3.5 CREASE UNIT
4.3.6 STAPLER UNIT
4.3.7 IN & OUT GUIDE DRIVE MOTOR
4.3.8 CREASE ROLLER
ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. I/O CHECK
6.1 CHECK PROCEDURE
6.2 I/O CHECK LIST
6.2.1 I/O CHECK SCREEN
6.2.2 I/O CHECK LIST
7. TEST MODE
7.1 ENTERING FUNCTION MODE
7.2 FUNCTION MODES
8. MECHANICAL ADJUSTMENT
8.1 FOLD ANGLE ADJUSTMENT
8.2 FOLD POSITION ADJUSTMENT
8.3 CENTER STAPLE ANGLE ADJUSTMENT
8.4 CENTER STAPLE POSITION ADJUSTMENT
TROUBLESHOOTING
9. JAM DISPLAY
9.1 MISFEED DISPLAY
9.2 SENSOR LAYOUT
9.3 SOLUTION
9.3.1 INITIAL CHECK ITEMS
9.3.2 CREASING SECTION MISFEED
9.3.3 STAPLE UNIT MISFEED
9.3.4 PAPER BUNDLE EXIT MISFEED
10. MALFUNCTION CODE
10.1 TROUBLE CODE
10.2 SOLUTION
10.2.1 C11A2: SADDLE EXIT ROLLER PRESSURE/RETRACTION FAILURE
10.2.2 C11A4: SADDLE EXIT MOTOR FAILURE
10.2.3 C11A5: SADDLE IN & OUT GUIDE MOTOR FAILURE
10.2.4 C11A6: SADDLE LAYABLE GUIDE DRIVE FAILURE
10.2.5 C11B5: SIDE STAPLE 1 DRIVE FAILURE
10.2.6 C11B6: SIDE STAPLE 2 DRIVE FAILURE
10.2.7 C11D0: CREASE MOTOR DRIVE FAILURE

Number of pages: 838.