Konica Minolta Bizhub 360 Bizhub 420 Bizhub 500 Field Service Manual

Field Service Manual Konica Minolta Bizhub 360 Bizhub 420 Bizhub 500;
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BIZHUB 500/420/360
OUTLINE
1. SYSTEM CONFIGURATION
2. PRODUCT SPECIFICATIONS
3. UNIT CONFIGURATION
4. PAPER PATH
COMPOSITION/OPERATION
5. OVERALL CONFIGURATION
5.1 TIME CHART WHEN THE POWER IS TURNED ON
5.2 CONTROL BLOCK DIAGRAM
6. SCANNER SECTION
6.1 COMPOSITION
6.2 DRIVE
6.3 OPERATION
6.3.1 SCAN/EXPOSURE LAMP CONTROL
6.3.2 ORIGINAL SIZE DETECTION CONTROL
6.3.3 AE CONTROL
6.3.4 IMAGE PROCESSING
7. WRITE SECTION
7.1 COMPOSITION
7.2 OPERATION
7.2.1 LASER BEAM PATH
7.2.2 WRITE CONTROL
7.2.3 IMAGE STABILIZATION CONTROL
7.2.4 IMAGE PROCESSING
8. PHOTO CONDUCTOR SECTION
8.1 COMPOSITION
8.2 DRIVE
8.2.1 DRUM DRIVE
8.2.2 DRUM CLAW DRIVE
8.3 OPERATION
8.3.1 IMAGE CREATION CONTROL
8.3.2 DRUM CLAW CONTROL
8.3.3 IMAGE STABILIZATION CONTROL
9. CHARGING SECTION
9.1 COMPOSITION
9.2 OPERATION
9.2.1 CHARGING CONTROL
9.2.2 ERASE LAMP (EL) CONTROL
10.TRANSFER/SEPARATION SECTION
10.1 COMPOSITION
10.2 OPERATION
10.2.1 TRANSFER GUIDE CONTROL
10.2.2 TRANSFER/SEPARATION CONTROL
10.2.3 TRANSFER EXPOSURE LAMP (TSL) CONTROL
11.DEVELOPING UNIT
11.1 COMPOSITION
11.2 DRIVE
11.3 OPERATION
11.3.1 DEVELOPER CONVEYANCE
11.3.2 DEVELOPING BIAS
11.3.3 DEVELOPING SUCTION CONTROL
11.3.4 IMAGE STABILIZATION CONTROL
12.TONER SUPPLY SECTION
12.1 COMPOSITION
12.2 DRIVE
12.3 OPERATION
12.3.1 TONER LEVEL DETECTION CONTROL
12.3.2 TONER SUPPLY CONTROL TO THE TONER HOPPER
12.3.3 TONER SUPPLY CONTROL TO THE DEVELOPING UNIT
12.3.4 TONER CONVEYANCE CONTROL
13.CLEANING/TONER RECYCLE SECTION
13.1 COMPOSITION
13.2 DRIVE
13.3 OPERATION
13.3.1 CLEANING OPERATION
13.3.2 TONER COLLECTION MECHANISM
13.3.3 TONER CONVEYANCE OPERATION
14.PAPER FEED SECTION (TRAY 1/2)
14.1 COMPOSITION
14.1.1 TRAY 1
14.1.2 TRAY 2
14.2 DRIVE
14.2.1 PAPER FEED DRIVE
14.2.2 TRAY LIFT DRIVE
14.3 OPERATION
14.3.1 UP/DOWN CONTROL
14.3.2 PAPER SIZE DETECTION CONTROL
14.3.3 PAPER FEED CONTROL
14.3.4 PAPER EMPTY CONTROL
14.3.5 PAPER REMAINING DETECTION MECHANISM
15.BYPASS SECTION
15.1 COMPOSITION
15.2 DRIVE
15.2.1 PAPER FEED DRIVE
15.2.2 TRAY LIFT DRIVE
15.3 OPERATION
15.3.1 UP/DOWN CONTROL
15.3.2 PAPER SIZE DETECTION CONTROL
15.3.3 PAPER FEED CONTROL
15.3.4 PAPER EMPTY CONTROL
16.REGISTRATION SECTION
16.1 COMPOSITION
16.2 DRIVE
16.3 OPERATION
16.3.1 LOOP CONTROL
17.ADU SECTION
17.1 COMPOSITION
17.2 DRIVE
17.3 OPERATION
17.3.1 CONVEYANCE PATH
17.3.2 CONVEYANCE CONTROL
18.FUSING SECTION
18.1 COMPOSITION
18.2 DRIVE
18.3 OPERATION
18.3.1 FUSING ROLLER DRIVE CONTROL
18.3.2 WEB DRIVE CONTROL
18.3.3 FUSING TEMPERATURE CONTROL
18.3.4 FUSING ROLLER EDGE COOLING CONTROL
18.3.5 ENVELOPE CONVEYANCE MECHANISM
18.3.6 PROTECTION AGAINST ABNORMALITY
18.3.7 JAM DETECTION CONTROL
19.REVERSE/EXIT SECTION
19.1 COMPOSITION
19.2 DRIVE
19.3 OPERATION
19.3.1 CONVEYANCE CONTROL
19.3.2 REVERSE CONTROL
20. INTERFACE SECTION
20.1 COMPOSITION
20.2 SPECIFICATIONS
21. IMAGE STABILIZATION CONTROL
21.1 OUTLINE
21.2 OPERATION FLOW
21.2.1 IMAGE STABILIZATION CONTROL FLOW WHEN THE POWER SWITCH (SW2) IS TURNED ON
21.2.2 IMAGE STABILIZATION CONTROL FLOW WHILE IN THE PRINT AND THE IDLE
22. IMAGE PROCESSING
22.1 IMAGE PROCESSING IN THE SCANNER SECTION
22.1.1 SHADING CORRECTION
22.1.2 AE CONTROL
22.1.3 AREA DISCRIMINATION
22.1.4 BRIGHTNESS/DENSITY CONVERSION
22.1.5 FILTER/MAGNIFICATION
22.1.6 SCANNER GAMMA CORRECTION
22.1.7 HALFTONE PROCESSING (ERROR DIFFUSION)
22.1.8 COMPRESSION
22.1.9 STORAGE OF IMAGE DATA
22.2 IMAGE PROCESSING IN THE WRITE SECTION
23.OTHERS
23.1 FAN CONTROL
23.1.1 COMPOSITION
23.1.2 OPERATION
23.2 COUNTER CONTROL
23.2.1 COMPOSITION
23.2.2 OPERATION
23.3 PARTS THAT OPERATE WHEN THE POWER SWITCH IS TURNED ON
23.3.1 PARTS THAT OPERATE WHEN THE MAIN POWER SWITCH (SW1) IS TURNED ON
23.3.2 PARTS THAT OPERATE WHEN THE POWER SWITCH (SW2) IS TURNED ON

DF-607
OUTLINE
1. PRODUCT SPECIFICATIONS
2. PAPER PATH
2.1 IN 1-SIDED MODE
2.2 IN 2-SIDED MODE
COMPOSITION/OPERATION
3. COMPOSITION
4. DRIVE
5. OPERATION
5.1 DOCUMENT PICK-UP MECHANISM
5.1.1 PICK-UP OPERATION
5.2 DOCUMENT FEED/CONVEYANCE MECHANISM
5.3 RAISED/LOWERED POSITION DETECTING MECHANISM
5.3.1 DF 15° OPEN/CLOSE DETECTION MECHANISM
5.3.2 DF OPEN/CLOSE DETECTION MECHANISM

PC-202
OUTLINE
1. PRODUCT SPECIFICATIONS
2. PAPER PATH
COMPOSITION/OPERATION
3. COMPOSITION
4. DRIVE
5. OPERATIONS
5.1 PAPER FEED SECTION
5.1.1 PAPER FEED MECHANISM
5.1.2 PAPER LIFTING MOTION
5.2 TRAY SECTION
5.2.1 PAPER SIZE DETECTION
5.2.2 PAPER LEVEL INDICATOR MECHANISM

PC-402
OUTLINE
1. PRODUCT SPECIFICATION
2. PAPER PATH
COMPOSITION/OPERATION
3. COMPOSITION
4. DRIVE
5. OPERATIONS
5.1 PAPER FEED SECTION
5.1.1 PAPER FEED MECHANISM
5.2 TRAY SECTION
5.2.1 UP/DOWN MECHANISM
5.2.2 SHIFT GATE DRIVE MECHANISM
5.2.3 SHIFTER DRIVE MECHANISM
5.2.4 PAPER EMPTY DETECTION

LU-201
OUTLINE
1. PRODUCT SPECIFICATION
2. PAPER PATH
COMPOSITION/OPERATION
3. COMPOSITION
4. PAPER FEED SECTION
4.1 DRIVE
4.1.1 PAPER FEED DRIVE
4.2 OPERATION
4.2.1 PAPER FEED CONTROL
4.2.2 REMAINING PAPER DETECTION CONTROL
5. TRAY SECTION
5.1 DRIVE
5.1.1 TRAY LIFT DRIVE
5.2 OPERATION
5.2.1 TRAY LIFT CONTROL

FS-510/PU-501/OT-601
OUTLINE
1. PRODUCT SPECIFICATIONS
1.1 FS-510
1.2 PU-501
1.3 OT-601
2. PAPER PATH
2.1 EXITING PAPER TO THE TRAY /1
2.2 EXITING PAPER TO THE TRAY /2
2.3 EXITING PAPER TO OT
COMPOSITION/OPERATION
3. COMPOSITION
4. DRIVE
4.1 FS-510
4.2 PU-501
5. OPERATIONS
5.1 CONVEYANCE SECTION
5.1.1 ENTRANCE/CONVEYANCE SECTION
5.1.2 INTERMEDIATE CONVEYANCE SECTION
5.1.3 EXIT CONVEYANCE SECTION
5.2 UP/DOWN SECTION
5.2.1 UP/DOWN MECHANISM
5.2.2 TRAY UP/DOWN OPERATION
5.2.3 TRAY UPPER LIMIT POSITION DETECTION MECHANISM
5.2.4 SHUTTER OPEN/CLOSE MECHANISM
5.3 STACKER SECTION
5.3.1 PAPER ALIGNING MECHANISM (SUB SCAN DIRECTION)
5.3.2 PAPER ALIGNING MECHANISM (MAIN SCAN DIRECTION)
5.3.3 EXIT MECHANISM
5.4 STAPLING
5.4.1 STAPLING MECHANISM
5.4.2 STAPLING UNIT MOVING MECHANISM
5.4.3 STAPLING POSITION
5.4.4 STAPLE EMPTY DETECTION
6. PU-501
6.1 COMPOSITION
6.2 OPERATION
6.2.1 REGISTRATION MECHANISM
6.2.2 PUNCH MECHANISM
6.2.3 PUNCH STATUS DETECTION
6.2.4 PUNCH SCRAPS BOX FULL DETECTION MECHANISM
7. OT-601
7.1 COMPOSITION
7.2 OPERATION
7.2.1 OVERVIEW

FS-511/RU-502
OUTLINE
1. PRODUCT SPECIFICATION
1.1 FS-511
1.2 RU-502
2. PAPER PATH
COMPOSITION/OPERATION
3. COMPOSITION
4. DRIVE
4.1 FS-511
4.2 RU-502
5. OPERATION
5.1 RU CONVEYANCE SECTION
5.1.1 CONVEYANCE MECHANISM
5.2 FS CONVEYANCE SECTION
5.2.1 ENTRANCE CONVEYANCE MECHANISM
5.2.2 GATE MECHANISM
5.2.3 SUB TRAY CONVEYANCE MECHANISM
5.2.4 MAIN TRAY/HANDLING TRAY CONVEYANCE MECHANISM
5.2.5 ROLLER SEPARATION MECHANISM
5.2.6 CONVEYANCE OPERATION
5.3 MAIN TRAY SECTION
5.3.1 MAIN TRAY UP/DOWN MECHANISM
5.3.2 MAIN TRAY SHIFT MECHANISM
5.4 PUNCH SECTION
5.4.1 PUNCH MECHANISM
5.4.2 PUNCH HOLE SWITCHOVER MECHANISM (FOR INCH AREA)
5.5 STAPLE SECTION
5.5.1 ALIGNMENT MECHANISM
5.5.2 STAPLER MOVEMENT MECHANISM
5.5.3 STAPLING MECHANISM
5.5.4 STAPLE SHEET EMPTY CONTROL

SD-502
OUTLINE
1. PRODUCT SPECIFICATIONS
2. PAPER PATH
COMPOSITION/OPERATION
3. COMPOSITION
4. DRIVE
4.1 HALF-FOLD SECTION
4.2 SADDLE STITCHING SECTION
5. OPERATIONS
5.1 PAPER CONVEYANCE MECHANISM
5.2 CONVEYANCE ROLLER PRESSURE/RELEASE
5.2.1 PRESSURE/RELEASE MECHANISM
5.2.2 OPERATION
5.3 STAPLING MECHANISM
5.4 STAPLE GUIDE
5.4.1 STAPLE GUIDE MECHANISM
5.4.2 OPERATION TIMING
5.5 HALF-FOLDING MECHANISM
5.5.1 OPERATION
5.6 PAPER GUIDE
5.6.1 PAPER GUIDE MECHANISM
5.7 TRAY PAPER DETECTION

MT-501
OUTLINE
1. PRODUCT SPECIFICATIONS
2. PAPER PATH
COMPOSITION/OPERATION
3. COMPOSITION
4. DRIVE
5. OPERATIONS
5.1 PAPER CONVEYANCE MECHANISM
5.2 PAPER PATH SELECTION MECHANISM
5.3 PAPER DETECTION

JS-502
OUTLINE
1. PRODUCT SPECIFICATIONS
2. PAPER PATH
COMPOSITION/OPERATION
3. COMPOSITION
4. OPERATIONS
4.1 JOB TRAY CONVEYANCE/EXIT
3.12.1 REPLACING THE FEED ROLLER/PICK-UP ROLLER (TRAY 1)
3.12.2 REPLACING THE SEPARATION ROLLER ASSY (TRAY 1)
3.12.3 REPLACING THE FEED ROLLER/PICK-UP ROLLER (TRAY 2)
3.12.4 REPLACING THE SEPARATION ROLLER ASSY (TRAY 2)
3.13 MAINTENANCE PROCEDURE OF THE BYPASS TRAY SECTION
3.13.1 REMOVING/REINSTALLING THE BYPASS UNIT
3.13.2 REPLACING THE SEPARATION ROLLER ASSY
3.13.3 REPLACING THE FEED ROLLER
3.14 MAINTENANCE PROCEDURE OF THE REGISTRATION SECTION
3.14.1 CLEANING THE PAPER DUST REMOVING BRUSH
3.14.2 REPLACING THE LOOP ROLLER, THE LOOP BEARING, THE REGISTRATION ROLLER /RT,
AND THE REGISTRATION BEARINGS /RT AND /LT
3.15 MAINTENANCE PROCEDURE OF THE FUSING SECTION
3.15.1 REMOVING/REINSTALLING THE FUSING UNIT
3.15.2 REPLACING THE FUSING CLAW ASSY
3.15.3 REPLACING THE FUSING WEB
3.15.4 REPLACING THE FUSING DRIVEN ROLLER ASSY /A AND /B
3.15.5 REMOVING/REINSTALLING THE FUSING HEATER LAMPS /1 (L2) AND /2 (L3)
3.15.6 REPLACING THE FUSING ROLLER, THE FUSING PRESSURE ROLLER, THE HEAT INSULATING SLEEVE /A,
THE FUSING BEARINGS /UP AND /LW AND THE FUSING INPUT GEAR ASSY
3.15.7 REPLACING THE FUSING SENSOR ASSY
3.15.8 REPLACING THE FUSE HOLDER ASSY
4. SERVICE TOOLS
4.1 SERVICE MATERIAL LIST
4.2 JIG LIST
4.3 MATERIALS
5. FIRMWARE VERSION UP
5.1 ISW
5.1.1 OUTLINE
5.1.2 FIRMWARE DATA FLOW
5.1.3 SETTINGS ON THE MAIN BODY SIDE WHILE IN ISW
5.2 ISWTRNS
5.2.1 SPECIFICATIONS
5.2.2 INSTALLATION OF THE ISWTRNS
5.2.3 USAGE OF THE ISWTRNS
5.2.4 ERROR LIST
5.3 INTERNET ISW
5.3.1 OUTLINE
5.3.2 SERVICE ENVIRONMENT
5.3.3 PREPARATIONS FOR FIRMWARE REWRITING
5.3.4 FIRMWARE REWRITING
5.3.5 ERROR CODE LIST FOR THE INTERNET ISW
5.4 INTERNET ISW SETTING
5.4.1 INTERNET ISW SET
5.4.2 HTTP SETTING
5.4.3 FTP SETTING
5.4.4 FORWARDING ACCESS SETTING
5.4.5 DOWNLOAD
6. OTHERS
6.1 ITEMS NOT ALLOWED TO BE DISASSEMBLED AND ADJUSTED
6.1.1 SCANNER SECTION
6.1.2 WRITE SECTION
6.1.3 DEVELOPING UNIT
6.1.4 DRUM UNIT
6.2 LIST OF PARTS TO BE DISASSEMBLED AND REASSEMBLED
6.3 DISASSEMBLING/ASSEMBLING PROCEDURE
6.3.1 REMOVING/REINSTALLING THE REAR COVER /1
6.3.2 REMOVING/REINSTALLING THE REAR COVER /2
6.3.3 REMOVING/REINSTALLING THE REAR COVER /3
6.3.4 REMOVING/REINSTALLING THE RIGHT COVER /UP
6.3.5 REMOVING/REINSTALLING THE RIGHT COVER /LW
6.3.6 REMOVING/REINSTALLING THE LEFT COVER
6.3.7 REMOVING/REINSTALLING THE FRONT DOOR
6.3.8 REMOVING/REINSTALLING THE ORIGINAL GLASS
6.3.9 REMOVING/REINSTALLING THE UPPER COVERS /FR AND /LT
6.3.10 REMOVING/REINSTALLING THE UPPER COVER /RR
6.3.11 REMOVING/REINSTALLING THE FRONT COVER
6.3.12 REMOVING/REINSTALLING THE OPERATION PANEL
6.3.13 REMOVING/REINSTALLING THE CCD UNIT
6.3.14 REPLACING THE EXPOSURE LAMP
6.3.15 REMOVING/REINSTALLING THE EXPOSURE UNIT
6.3.16 STRETCHING THE SCANNER WIRE
6.3.17 REMOVING/REINSTALLING THE TONER SUPPLY UNIT
6.3.18 REMOVING/REINSTALLING THE TRAYS 1 AND 2
6.4 OPTION COUNTER
6.4.1 CONFIGURATION OF THE KEY COUNTER
6.4.2 INSTALLATION PROCEDURE OF THE KEY COUNTER
ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT/SETTING SECTION
7.1 COMPOSITION
8. UTILITY MENU
8.1 LIST OF UTILITY MODE
9. LIST OF ADJUSTMENT ITEMS
10.SERVICE MODE
10.1 LIST OF SERVICE MODE
10.2 SETTING METHOD
10.2.1 START AND EXIT OF THE SERVICE MODE
10.3 MACHINE ADJUST
10.3.1 PRINT POSITIONING: LEADING EDGE (PRINTER AREA)
10.3.2 PRINT POSITIONING: SIDE EDGE (PRINTER AREA)
10.3.3 PAPER FEED DIRECTION ADJ. (PRINTER AREA)
10.3.4 PRINTER RESIST LOOP
10.3.5 BYPASS TRAY ADJUSTMENT
10.3.6 IMAGE POSITION: LEADING EDGE (SCAN AREA)
10.3.7 IMAGE POSITION: SIDE EDGE (SCAN AREA)
10.3.8 CROSS DIRECTION ADJUSTMENT (SCAN AREA)
10.3.9 FEED DIRECTION ADJUSTMENT (SCAN AREA)
10.3.10 LEAD EDGE ERASE ADJUSTMENT
10.3.11 NON-IMAGE AREA ERASE CHECK
10.4 IMAGING PROCESS ADJUSTMENT
10.4.1 CHARGING MAIN MANUAL ADJ
10.4.2 TRANSFER MANUAL ADJ
10.4.3 SEPARATION (AC) MANUAL ADJ
10.4.4 SEPARATION (DC) MANUAL ADJ
10.4.5 GRID CHARGING MANUAL ADJ
10.4.6 BIAS VOLTAGE MANUAL ADJ
10.4.7 TCR ADJUSTMENT
10.4.8 TONER AUTO SUPPLY
10.4.9 TONER DENSITY ADJUSTMENT
10.4.10 LASER DIAMETER ADJUSTMENT
10.4.11 LD1 OFFSET ADJ. / LD2 OFFSET ADJ
10.4.12 LD1 BIAS ADJ. / LD2 BIAS ADJ
10.5 SYSTEM 1
10.5.1 MARKETING AREA
10.5.2 TEL/FAX NUMBER
10.5.3 SERIAL NUMBER
10.5.4 TROUBLE ISOLATION
10.5.5 NO SLEEP
10.5.6 FOOLSCAP SIZE SETTING
10.5.7 ORIGINAL SIZE DETECTION
10.5.8 DETECTED SIZE SETTING
10.5.9 INSTALL DATE
10.5.10 INITIALIZATION
10.5.11 COMMUNICATION SYSTEM SETTING
10.6 COUNTER
10.6.1 DISPLAY OF THE COUNTER
10.6.2 PRESENT PARTS LIFE
10.6.3 PM
10.7 STATE CONFIRMATION
10.7.1 SENSOR CHECK
10.7.2 LOAD CHECK
10.7.3 MEMORY/HDD CONDITION
10.7.4 MEMORY CHECK (MEMORY/HDD ADJUSTMENT)
10.7.5 HDD R/W CHECK (MEMORY/HDD ADJUSTMENT)
10.7.6 HDD FORMAT (MEMORY/HDD ADJUSTMENT)
10.7.7 ADJ. DATA TABLE
10.7.8 ADJ. DATA TABLE
10.8 ADF
10.8.1 PAPER FEED DIRECTION
10.8.2 LEAD EDGE
10.8.3 SIDE EDGE
10.8.4 RESIST LOOP ADJ
10.8.5 ORIGINAL SIZE ADJ
10.8.6 DENSITY ADJ
10.8.7 SCAN POSITION ADJUSTMENT
10.8.8 SENSOR AUTO ADJUST
10.9 FINISHER
10.9.1 CENTER STAPLE POSITION (SD-502)
10.9.2 HALF-FOLD POSITION (SD-502)
10.9.3 PUNCH HORIZONTAL POSITION (PU)
10.9.4 PUNCH RESIST LOOP (PU)
10.10FIRMWARE VERSION
10.11CS REMOTE CARE
10.11.1 OUTLINES
10.11.2 SETTING UP THE CS REMOTE CARE
10.11.3 SOFTWARE SW SETTING FOR CS REMOTE CARE
10.11.4 SETUP CONFIRMATION
10.11.5 CALLING THE MAINTENANCE
10.11.6 CALLING THE CENTER FROM THE ADMINISTRATOR
10.11.7 CHECKING THE TRANSMISSION LOG
10.11.8 DETAIL ON SETTINGS
10.11.9 LIST OF THE CS REMOTE CARE ERROR CODE
10.11.10TROUBLESHOOTING FOR CS REMOTE CARE
10.12SYSTEM 2
10.12.1 DATA CAPTURE
10.12.2 PAPER SIZE SETTING
10.12.3 DIPSW SETTING
10.12.4 ISW
10.12.5 OPTION
10.12.6 NETWORK FAX SETTING
10.12.7 TROUBLE RESET
10.12.8 INTERNET ISW
10.13LIST OUTPUT
10.13.1 LIST OUTPUT
10.14TEST MODE
10.14.1 TEST PATTERN LIST
10.14.2 TEST PATTERN OUTPUT
10.14.3 RUNNING MODE
10.15FAX SETTING
10.16ENHANCED SECURITY
10.16.1 LIST OF THE SECURITY SETTING
10.16.2 START AND TERMINATION OF THE SECURITY MODE
10.16.3 CE PASSWORD
10.16.4 ADMINISTRATOR PASSWORD
10.16.5 ADMINISTRATOR FEATURE LEVEL
10.16.6 CE AUTHENTICATION
10.17BILLING SETTING
10.17.1 LIST OF THE BILLING SETTING
10.17.2 START AND TERMINATION OF THE BILLING SETTING MODE
10.17.3 COUNTER SETTING
10.17.4 MANAGEMENT FUNCTION CHOICE
11.MECHANICAL ADJUSTMENT
11.1 MIS-CENTERING ADJUSTMENT OF THE TRAYS 1 AND 2
11.2 MIS-CENTERING ADJUSTMENT OF THE BYPASS TRAY
TROUBLESHOOTING
12.JAM CODE
12.1 JAM CODE LIST
13.MALFUNCTION CODE
13.1 MALFUNCTION CODE LIST
APPENDIX
14.PARTS LAYOUT DRAWING
14.1 MAIN BODY
14.1.1 SWITCH/SENSOR
14.1.2 LOAD
14.1.3 BOARDS AND OTHERS
14.2 DF
14.3 PC
14.3.1 PC-202
14.3.2 PC-402
14.4 LU
14.5 FS
14.5.1 FS-510
14.5.2 FS-511
14.6 PU-501
14.7 SD-502
14.8 MT-501
14.9 RU-502
14.10JS-502
15.CONNECTOR LAYOUT DRAWING
15.1 MAIN BODY
15.1.1 CONNECTOR IN THE BOARD
15.2 DF
15.2.1 CONNECTOR IN THE BOARD
15.3 PC
15.3.1 CONNECTOR IN THE BOARD
15.4 LU
15.4.1 CONNECTOR IN THE BOARD
15.5 FS
15.5.1 CONNECTOR IN THE BOARD
15.6 SD
15.6.1 CONNECTOR IN THE BOARD
15.7 MT
15.7.1 CONNECTOR IN THE BOARD
16.TIMING CHART
16.1 MAIN BODY
16.2 DF
16.3 LU
16.4 FS
16.4.1 FS-510
16.4.2 FS-511
17.OVERALL WIRING DIAGRAM
17.1 MAIN BODY 1/4
17.2 MAIN BODY 2/4
17.3 MAIN BODY 3/4
17.4 MAIN BODY 4/4
17.5 DF
17.6 PC
17.6.1 PC-202
17.7 LU
17.8 FS
17.8.1 FS-510/PU-501
17.8.2 FS-511
17.9 SD
17.10MT

DF-607
OUTLINE
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. PERIODIC CHECK
2.1 MAINTENANCE PROCEDURE
2.1.1 REPLACING THE PICK-UP ROLLER AND FEED ROLLER
2.1.2 REPLACING THE SEPARATION ROLLER
2.1.3 CLEANING OF THE PICK-UP ROLLER, FEED ROLLER AND SEPARATION ROLLER
2.1.4 CLEANING OF MISCELLANEOUS ROLLERS
2.1.5 CLEANING OF THE SCANNING GUIDE
2.1.6 CLEANING OF THE REFLECTIVE SENSOR SECTION
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLING AND ASSEMBLING LIST
3.3 DISASSEMBLING AND ASSEMBLING PROCEDURE
3.3.1 COVER /FR, COVER /RR AND ORIGINAL FEED TRAY COVER /LW
3.3.2 DF CONTROL BOARD (DFCB)
3.3.3 ORIGINAL SIZE VR (VR1)
3.3.4 COMPLETE STAMP UNIT 2
3.3.5 REPLACING THE REPLACE STAMP 2
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 LEADING EDGE SKEW ADJUSTMENT

PC-202
OUTLINE
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. PERIODIC CHECK
2.1 MAINTENANCE PROCEDURE
2.1.1 REPLACING THE SEPARATION ROLLER ASSY
2.1.2 REPLACING THE FEED ROLLER
2.1.3 REPLACING THE PICK-UP ROLLER
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLING, ASSEMBLING AND CLEANING LIST
3.2.1 DISASSEMBLING AND ASSEMBLING LIST
3.2.2 CLEANING LIST
3.3 DISASSEMBLING AND ASSEMBLING PROCEDURE
3.3.1 RIGHT DOOR/REAR RIGHT COVER/LOWER RIGHT COVER/FRONT RIGHT COVER
3.3.2 REAR COVER
3.4 CLEANING PROCEDURE
3.4.1 SEPARATION ROLLER
3.4.2 FEED ROLLER
3.4.3 PICK-UP ROLLER
3.4.4 VERTICAL CONVEYANCE ROLLER
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 MIS-CENTERING ADJUSTMENT OF THE TRAYS 3 AND 4

PC-402
OUTLINE
1. PRODUCT SPECIFICATION
MAINTENANCE
2. PERIODIC CHECK
2.1 MAINTENANCE PROCEDURE
2.1.1 REPLACING THE SEPARATION ROLLER ASSY
2.1.2 REPLACING THE FEED ROLLER
2.1.3 REPLACING THE PICK-UP ROLLER
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLING, ASSEMBLING AND CLEANING LIST
3.2.1 DISASSEMBLING AND ASSEMBLING LIST
3.2.2 CLEANING LIST
3.3 DISASSEMBLING AND ASSEMBLING PROCEDURE
3.3.1 RIGHT DOOR/REAR RIGHT COVER/LOWER RIGHT COVER/FRONT RIGHT COVER
3.3.2 REAR COVER
3.3.3 TRAY
3.3.4 WIRE
3.4 CLEANING PROCEDURE
3.4.1 SEPARATION ROLLER
3.4.2 FEED ROLLER
3.4.3 PICK-UP ROLLER
3.4.4 VERTICAL CONVEYANCE ROLLER
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 MIS-CENTERING ADJUSTMENT
4.2 SHIFTER MOVEMENT TIMING BELT ADJUSTMENT

LU-201
OUTLINE
1. PRODUCT SPECIFICATION
MAINTENANCE
2. PERIODIC CHECK
2.1 MAINTENANCE PROCEDURE OF THE PAPER FEED SECTION
2.1.1 REPLACING THE PICK-UP RUBBER AND THE FEED RUBBER
2.1.2 REPLACING THE SEPARATION ROLLER
3. OTHERS
3.1 DISASSEMBLING AND ASSEMBLING LIST
3.2 DISASSEMBLING AND ASSEMBLING PROCEDURE
3.2.1 REMOVAL AND REINSTALLATION OF THE RIGHT COVER, THE FRONT COVER AND THE REAR COVER
3.2.2 REPLACING THE WIRES
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 ADJUSTING THE TILT OF THE LIFT PLATE

FS-510/PU-501/OT-601
OUTLINE
1. PRODUCT SPECIFICATIONS
1.1 FS-510
1.2 PU-501
1.3 OT-601
MAINTENANCE
2. PERIODIC CHECK
2.1 MAINTENANCE PROCEDURE
2.1.1 CLEANING OF THE ROLLER
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLING AND ASSEMBLING LIST
3.3 DISASSEMBLING AND ASSEMBLING PROCEDURE
3.3.1 CONVEYANCE FRONT COVER /UP, /RT, /LW
3.3.2 CONVEYANCE UPPER COVER
3.3.3 FRONT DOOR
3.3.4 CONVEYANCE FRONT COVER /LT
3.3.5 PAPER EXIT FRONT COVER, REAR COVER, CONNECTOR COVER
3.3.6 TRAY /2
3.3.7 OT
3.3.8 TRAY /1
3.3.9 LIFT TRAY
3.3.10 CONVEYANCE UNIT
3.3.11 STAPLER
3.3.12 PU
3.3.13 STACKER PADDLE DRIVE CLUTCH ASSY
3.3.14 PAPER HOLDING PADDLE DRIVE CLUTCH ASSY
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 STAPLE POSITION ADJUSTMENT
4.2 ADJUSTMENT OF THE INSTALLATION POSITION OF THE SHUTTER DRIVE GEAR
4.3 PUNCH MIS-CENTERING ADJUSTMENT (PU-501)

FS-511/RU-502
OUTLINE
1. PRODUCT SPECIFICATION
1.1 FS-511
1.2 RU-502
MAINTENANCE
2. OTHERS
2.1 DISASSEMBLING AND ASSEMBLING LIST
2.2 DISASSEMBLING AND ASSEMBLING PROCEDURE
2.2.1 REMOVAL/REINSTALLATION OF THE UPPER COVER
2.2.2 REMOVAL/REINSTALLATION OF THE FRONT COVER /UP
2.2.3 REMOVAL/REINSTALLATION OF THE FRONT COVER /LW
2.2.4 REMOVAL/REINSTALLATION OF THE REAR COVER
2.2.5 REMOVAL/REINSTALLATION OF THE PUNCH UNIT
2.2.6 REPLACING THE STAPLER UNIT
ADJUSTMENT/SETTING
3. MECHANICAL ADJUSTMENT
3.1 OUTPUT CHECK MODE
3.1.1 SWITCHES PROVIDED INSIDE THE BOARD
3.1.2 OUTPUT CHECK MODE
3.2 ADJUSTING THE PUNCH HOLE POSITION IN THE VERTICAL DIRECTION
3.3 ADJUSTING THE SOLENOID
3.3.1 ADJUSTMENT OF THE BYPASS GATE SOLENOID (SD1)
3.3.2 ADJUSTMENT OF THE MAIN GATE SOLENOID (SD2)
3.4 ADJUSTING THE BELT TENSION
3.4.1 ADJUSTMENT OF THE TIMING BELT OF THE CONVEYANCE MOTOR /UP (M4)
3.4.2 ADJUSTMENT OF THE TIMING BELT OF THE CONVEYANCE MOTOR /LW (M2)
3.4.3 ADJUSTMENT OF THE TIMING BELT OF THE PAPER EXIT MOTOR (M3)
3.5 ADJUSTING THE TRAY UPPER SURFACE DETECTION POSITION
3.6 ADJUSTING THE TRAY OVERLOAD DETECTION LEVEL

SD-502
OUTLINE
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. PERIODIC CHECK
2.1 MAINTENANCE PROCEDURE
2.1.1 CLEANING OF THE ROLLERS
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLING AND ASSEMBLING LIST
3.3 DISASSEMBLING AND ASSEMBLING PROCEDURE
3.3.1 PAPER OUTPUT TRAY/FRONT COVER
3.3.2 REAR COVER
3.3.3 UPPER COVER
3.3.4 SADDLE UNIT
3.3.5 FOLDING UNIT
3.3.6 STAPLER UNIT
3.3.7 PAPER GUIDE MOTOR (M13)
3.3.8 FOLDING ROLLER
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 FOLD SKEW ADJUSTMENT
4.2 CENTER STAPLE SKEW ADJUSTMENT

MT-501
OUTLINE
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. PERIODIC CHECK
2.1 MAINTENANCE PROCEDURE
2.1.1 CLEANING OF THE ROLLER
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLING AND ASSEMBLING LIST
3.3 DISASSEMBLING AND ASSEMBLING PROCEDURE
3.3.1 REAR COVER/RIGHT DOOR
3.3.2 FRONT COVER/UPPER COVER/PAPER OUTPUT TRAY

JS-502
OUTLINE
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. OTHER
2.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
2.2 DISASSEMBLING AND ASSEMBLING LIST
2.3 DISASSEMBLING AND ASSEMBLING PROCEDURE

IC-204
OUTLINE
1. PRODUCT SPECIFICATIONS
MAINTENANCE
2. FIRMWARE VERSION UP
3. DISASSEMBLY / REASSEMBLY
3.1 TOOLS REQUIRED
3.2 REMOVAL / INSTALLATION OF PRINTER KEY CONTROL BOARD
ADJUSTMENT / SETTING
4. SERVICE MODE
5. STARTING AND FINISHING THE SERVICE MODE
TROUBLESHOOTING
6. TROUBLESHOOTING THE PRINTING SYSTEM
6.1 TROUBLESHOOTING OF THE PRINT CONTROLLER AND COPIER
7. DATA CAPTURE

Number of pages: 692.