Konica Minolta Bizhub 42 Bizhub 36 Field Service Manual, Theory of Operation, Parts List Manual

Field Service Manual, Theory of Operation and Parts List Manual Konica Minolta Bizhub 42 Bizhub 36;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Konica Minolta Bizhub.
You can print, zoom or read any diagram, picture or page from this Field Service Manual, Theory of Operation and Parts List Manual. Every chapter on this manual is fully detailed and contain all the  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Konica Minolta Bizhub 42 Bizhub 36. You can find easily everything what do you need.
To see what contain, please read table of contents:

A) SAFETY AND IMPORTANT WARNING ITEMS
1. IMPORTANT NOTICE
2. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION
2.1 Description items in this Service Manual
2.2 Description items for safety and important warning items
3. SAFETY WARNINGS
3.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC
3.1.1 Actions requiring special attention
3.2 POWER PLUG SELECTION
3.2.1 Power Cord Set or Power Plug
3.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
3.3.1 Power Supply
3.3.2 Installation Requirements
3.3.3 After Service
3.4 FUSE
3.5 Used Batteries Precautions
3.5.1 ALL Areas
3.5.2 Germany
3.5.3 France
3.5.4 Denmark
3.5.5 Finland, Sweden
3.5.6 Norway
3.6 Laser Safety
3.6.1 Laser Safety
3.6.2 Internal Laser Radiation
3.6.3 Laser Safety Label
3.6.4 Laser Caution Label
3.6.5 PRECAUTIONS FOR HANDLING THE LASER EQUIPMENT
4. WARNING INDICATIONS ON THE MACHINE
4.1 Warning indications inside the machine
4.2 Warning indications on the boards
5. MEASURES TO TAKE IN CASE OF AN ACCIDENT

B) NOTATION OF THE CONTENTS
1. PRECAUTION ON HANDLING THIS MANUAL
2. PRODUCT NAME
3. BRAND NAME
3.1 TRADEMARKS OF OTHER COMPANIES
3.2 OWN TRADEMARKS
4. FEEDING DIRECTION

C) PRODUCT SPECIFICATIONS
Note for the Specifications
1. Bizhub 42/36
1.1 Type
1.2 Functions
1.3 Paper
1.4 Materials
1.5 Print volume
1.6 Machine specifications
1.7 Operating environment
1.8 Print functions
1.9 Scan functions
2. PC-211
2.1 Type
2.2 Paper
2.3 Machine specifications
2.4 Operating environment
2.5 Note for the Specifications
3. FS-529
3.1 Type
3.2 Functions
3.3 Paper
3.4 Offset function
3.5 Stapling
3.6 Machine specifications
3.7 Operating environment
3.8 Note for the Specifications
4. FK-509

D) OVERALL COMPOSITION
1. SYSTEM CONFIGURATION
1.1 System front view
2. SECTION CONFIGURATION
3. PAPER PATH
4. CONTROL BLOCK DIAGRAM
5. IMAGE CREATION PROCESS
6. IMAGE FORMING CONTROL
7. PROCESS SPEED

E) SERVICE TOOL
1. Bizhub 42/36
1.1 Service material list

F) PERIODICAL MAINTENANCE
1. Concept of periodical maintenance
2. Periodical maintenance items
2.1 Main body
2.1.1 Bizhub 42
2.1.2 Bizhub 36
2.2 Option
2.2.1 PC-211
2.2.2 FS-529
3. Periodical replacement parts list
3.1 Bizhub 42/36
3.2 Option
3.2.1 PC-211
4. Periodical cleaning parts list
4.1 Bizhub 42/36
4.2 FS-529
5. Concept of parts life
5.1 Life value of consumables and parts
5.1.1 Bizhub 42
5.1.2 bizhub 36
5.2 Conditions for life specifications values
6. Periodical maintenance procedure bizhub 42/36
6.1 Housing section
6.1.1 Replacing the ozone filter
6.1.2 Replacing the toner filter (main body)
6.2 Photo conductor section
6.2.1 Replacing the drum unit
6.3 Developing section
6.3.1 Replacing the toner filter (developing unit)
6.3.2 Replacing the developing unit
6.3.3 Replacing the developer
6.4 Toner supply section
6.4.1 Replacing the toner bottle
6.5 Transfer section
6.5.1 Replacing the transfer roller unit
6.6 Paper feed section
6.6.1 Replacing the tray1 paper feed roller
6.6.2 Replacing the tray1 separation roller assy
6.6.3 Replacing the tray 2 feed roller/tray 2 pick-up roller
6.6.4 Replacing the tray 2 separation roller
6.6.5 Replacing the tray 3 feed roller/tray 3 pick-up roller
6.6.6 Replacing the tray 3 separation roller
6.7 Registration section
6.7.1 Replacing the registration roller bearings/registration roller gear1, 2
6.7.2 Replacing the paper dust remover
6.7.3 Cleaning of the registration roller
6.8 Fusing section
6.8.1 Replacing the fusing unit
6.9 Duplex section
6.9.1 Cleaning of the duplex transport rollers
7. Periodical maintenance procedure PC-211
7.1 Paper feed section
7.1.1 Replacing the separation roller
7.1.2 Replacing the feed roller
7.1.3 Replacing the pick-up roller
8. Periodical maintenance procedure FS-529
8.1 Paper exit section
8.1.1 Cleaning procedure for each parts

G) DISASSEMBLY/REASSEMBLY
1. Disassembly/adjustment prohibited items
1.1 Paint-locked screws
1.2 Red-painted screws
1.3 Variable resistors on board
1.4 Removal of PWBs
1.5 Warnings for disassembly
1.6 Warnings/precautions during setup or transportation
2. Units from which removing is prohibited
2.1 PH unit
2.1.1 Reason for prohibition
2.2 Fusing unit
2.2.1 Reason for prohibition
3. Notes when transporting the machine
3.1 Fixing the scanner
4. Bizhub 42/36
4.1 Disassembly/reassembly parts list
4.1.1 Exterior parts
4.1.2 Units
4.1.3 Boards
4.1.4 Motors
4.1.5 Clutches
4.1.6 etc
4.2 Disassembly/reassembly procedure (Exterior parts)
4.2.1 Front door
4.2.2 Left cover
4.2.3 Exit tray
4.2.4 Rear right cover
4.2.5 Rear cover
4.2.6 Lower rear cover
4.2.7 Scanner rear cover
4.2.8 USB interface cover
4.2.9 Control panel assy
4.2.10 Tray 2
4.2.11 Tray 3
4.2.12 Front cover
4.3 Disassembly/reassembly procedure (Units)
4.3.1 Imaging unit
4.3.2 Tray 2 paper feed unit
4.3.3 Tray 3 paper feed unit
4.3.4 PH unit
4.3.5 Toner hopper unit
4.3.6 Regist unit
4.3.7 Switchback unit
4.3.8 Tray 1 (Manual bypass tray) unit
4.3.9 Conveyance unit
4.3.10 Hopper drive unit
4.3.11 MFP board box
4.3.12 Main drive unit
4.3.13 Hard disk drive
4.3.14 ADF
4.3.15 ADF feed roller unit
4.3.16 ADF separation pad
4.3.17 Scanner unit
4.4 Disassembly/reassembly procedure (Boards)
4.4.1 Printer control board (PRCB)
4.4.2 DC power supply (DCPU)
4.4.3 MFP board (MFPB)
4.4.4 High Voltage Unit (HV1)
4.4.5 SODIMM (DIMM)
4.4.6 Tray 2 LED board (LEDB2), Tray 3 LED board (LEDB3)
4.4.7 SSD Board (SSDB)
4.5 Disassembly/reassembly procedure (Motors)
4.5.1 Duplex transport motor (M7)
4.5.2 Transport motor (M1)
4.5.3 PC motor (M2)
4.5.4 Toner bottle motor (M3)
4.5.5 Toner supply motor (M8)
4.5.6 Switchback motor (M6)
4.5.7 Tray 2 lift-up motor (M4)
4.5.8 Tray 3 lift-up motor (M5)
4.5.9 Power supply cooling fan motor (FM1)
4.5.10 Cooling fan motor (FM2)
4.5.11 Fusing unit cooling fan motor (FM3)
4.5.12 Toner suction fan motor (FM4)
4.6 Disassembly/reassembly procedure (Clutches)
4.6.1 Tray 2 paper feed clutch (CL2)
4.6.2 Tray 3 paper feed clutch (CL3)
4.6.3 Tray 3 vertical transport clutch (CL4)
4.6.4 Tray 1 paper feed clutch (CL5)
4.6.5 Registration clutch (CL1)
4.7 Disassembly/reassembly procedure (etc.)
4.7.1 Tray 1 pick-up solenoid (SD1)
4.7.2 Temperature/humidity sensor (TEM/HUM)
4.7.3 Main power switch (SW1)
4.7.4 Ozone duct assy
5. Option
5.1 Disassembly/reassembly parts list
5.1.1 PC-211
5.1.2 FS-529
5.1.3 FK-509
5.2 Disassembly/reassembly procedure (PC-211)
5.2.1 Right door
5.2.2 Rear right cover/Lower right cover/Front right cover
5.2.3 Rear cover/Left cover
5.2.4 Paper feed cabinet
5.2.5 PC control board (PCCB)
5.2.6 Tray 4 LED board (LEDB4)/Tray 5 LED board (LEDB5)
5.2.7 Tray 4 lift-up motor (M43)/Tray 5 lift-up motor (M53)
5.2.8 Tray 4 paper feed motor (M41)/Tray 4 vertical transport motor (M42)/Tray 5 paper feed motor (M51)/Tray 5 vertical
transport motor (M52)
5.3 Disassembly/reassembly procedure (FS-529)
5.3.1 Front left cover
5.3.2 Front right cover
5.3.3 Upper cover/1
5.3.4 Upper cover/2
5.3.5 Rear cover
5.3.6 Finisher
5.3.7 Conveyance roller unit
5.3.8 Stapler unit
5.3.9 Paper exit tray unit
5.3.10 FS control board (FSCB)
5.3.11 Pick up roller position motor (M1)
5.3.12 Tray up/down motor (M2)
5.3.13 Conveyance motor/1 (M5)
5.3.14 Conveyance motor/2 (M6)
5.3.15 Stapler movement motor (M7)
5.3.16 Fan motor (FM1)
5.3.17 Paddle solenoid (SD2)
5.3.18 Flapper solenoid (SD4)
5.3.19 Belt retract solenoid (SD5)
5.3.20 Harness guide
5.4 Disassembly/reassembly procedure (FK-509)
5.4.1 Fax kit (Option)

H) CLEANING/LUBRICATION
1. Bizhub 42/36
1.1 Cleaning parts list
1.2 Lubrication parts list
1.3 Cleaning procedure
1.3.1 Tray1 feed roller
1.3.2 Tray1 separation roller
1.3.3 Tray 2 feed roller, tray 2 pick-up roller, tray 2 separation roller
1.3.4 Tray 3 feed roller, tray 3 pick-up roller, tray 3 separation roller
1.3.5 Tray 3 vertical transport roller
1.3.6 ADF feed roller
2. Option
2.1 Cleaning parts list
2.1.1 PC-211
2.2 Cleaning procedure (PC-211)
2.2.1 Separation roller
2.2.2 Feed roller
2.2.3 Pick-up roller
2.2.4 Vertical transport roller

I) ADJUSTMENT/SETTING
1. HOW TO USE THE ADJUSTMENT/SETTING SECTION
1.1 Outline
1.2 Advance checks
2. UTILITY
2.1 List of utility mode
2.2 Starting/Exiting
2.2.1 Starting procedure
2.2.2 Exiting procedure
3. UTILITY (ACCESSIBILITY)
3.1 Key Repeat/Interval
3.1.1 Time to Start
3.1.2 Key Interval
3.2 Sound Settings
3.2.1 Set All
3.2.2 Operation Confirmation
3.2.3 Successful Completion
3.2.4 Completion Preparation
3.2.5 Caution Sound
3.3 Touch Panel Adjustment
3.3.1 Use
3.3.2 Procedure
3.4 Message Display Time
3.4.1 Use
3.4.2 Default setting
3.4.3 Setting item
3.5 LCD Brightness
3.5.1 Use
3.5.2 Default setting
3.5.3 Setting range
4. UTILITY (METER COUNT)
4.1 Outline
4.2 Total
4.3 Copy
4.4 Print
4.5 Scan
4.6 Fax
5. UTILITY (ADDRESS REGISTRATION)
5.1 E-mail
5.1.1 Use
5.1.2 Setting item
5.2 SMB
5.2.1 Use
5.2.2 Setting item
5.3 Fax
5.3.1 Use
5.3.2 Setting item
6. UTILITY (USER SETTINGS)
6.1 Machine Settings
6.1.1 Language
6.1.2 Measurement Unit Setting
6.1.3 Paper Tray Settings
6.1.4 ACS Level
6.1.5 Scan to E-mail Default Tab
6.1.6 Scan to Folder Default Tab
6.1.7 Fax Default Tab
6.2 Copy Settings
6.2.1 Auto Zoom for Combine
6.2.2 Default Copy Settings
6.2.3 Separate Scan Output Method
6.3 Scan Settings
6.3.1 JPEG Compression Level
6.3.2 Black Compression Level
6.3.3 Default Scan Settings
6.4 Print Settings
6.4.1 Paper Settings – Paper Tray Settings
6.4.2 Paper Settings – Duplex
6.4.3 Paper Settings – Copies
6.4.4 Paper Settings – Finishing
6.4.5 Paper Settings – Auto Tray Switching
6.4.6 Paper Settings – Tray Mapping
6.4.7 Print Reports – Configuration Page
6.4.8 Print Reports – Statistics Page
6.4.9 Print Reports – Font List – PS
6.4.10 Print Reports – Font List – PCL
6.4.11 Print Reports – HDD Directory List
6.4.12 Print Reports – Counter List Print
6.4.13 Binding Direction Adjustment
6.5 Fax Settings
6.5.1 Remote RX Enabled
6.5.2 Remote RX No
6.5.3 Default Fax Settings
6.5.4 Display Fax Activity
6.6 Select Default Start App
6.6.1 Use
7. UTILITY (ADMIN SETTINGS)
Admin Settings – Outline
7.1 Machine Settings
7.1.1 Sleep Mode Setting
7.1.2 Sleep Time Setting
7.1.3 Auto Power OFF Setting
7.1.4 Auto Power OFF Time
7.1.5 Date & Time Settings
7.1.6 Daylight Saving Time
7.1.7 List/Counter – Job Settings List
7.1.8 Report Input Tray
7.1.9 Auto Reset Settings
7.1.10 Shift Output Each Job
7.1.11 Sleep after PC RX Print
7.1.12 Low Power Mode Setting
7.1.13 LowPowerMode Time Setting
7.2 Administrator Registration
7.2.1 Administrator Registration
7.2.2 Machine Settings
7.3 Address Registration
7.3.1 Address Book – Address Book
7.3.2 Address Book – Group
7.3.3 Address Book – Program
7.4 Authentication Setting
7.4.1 User List Display Setting
7.4.2 Logout Confirmation Display
7.4.3 Card Authentication
7.5 Ethernet
7.5.1 TCP/IP
7.5.2 Netware
7.5.3 AppleTalk
7.5.4 Network Speed
7.5.5 IEEE802.1X
7.5.6 Binary Division
7.5.7 S/MIME Comm
7.6 External Memory Print
7.6.1 Use
7.6.2 Default setting
7.6.3 Setting item
7.7 Job Timeout
7.7.1 Use
7.7.2 Default setting
7.7.3 Setting range
7.8 Copy Settings
7.8.1 Specify Tray When APS OFF
7.8.2 Paper Priority
7.9 Print Settings
7.9.1 Startup Page Setting
7.9.2 Auto Continue
7.9.3 Paper – Default Paper
7.9.4 Paper – Measurement Unit Setting
7.9.5 Hold Job Timeout
7.9.6 Quality Settings
7.9.7 Emulation
7.10 Maintenance Menu
7.10.1 Print Menu
7.10.2 Printer Adjustment
7.10.3 Drum Dry
7.10.4 Finisher Settings
7.11 Folder Settings
7.11.1 Auto Del Interval
7.11.2 Auto Document Delete Time
7.11.3 Document Hold Setting
7.12 Security Settings
7.12.1 Administrator Password
7.12.2 Security Details
7.12.3 Enhanced Security Mode
7.12.4 HDD Settings
7.12.5 SSD Low-level Format
7.13 Restore Defaults
7.13.1 Use
7.13.2 Procedure
7.14 HDD Format
7.14.1 User Area (Print)
7.14.2 User Area (Scan)
7.14.3 All
7.15 Paper Empty
7.15.1 Use
7.15.2 Setting item
7.16 Restriction Code Settings
7.16.1 Use
7.16.2 Procedure
7.17 Erase Job Log
7.17.1 Use
7.17.2 Procedure
7.18 Fax Settings
7.18.1 Sender Settings
7.18.2 Header/Footer Settings
7.18.3 Comm
7.18.4 Function Settings
7.18.5 Fax Function Settings
7.18.6 Memory RX
7.18.7 Closed Network RX Password
7.18.8 Forward TX Settings
7.18.9 Remote RX Settings
7.18.10 PC-Fax RX Settings
7.18.11 Nighttime RX Settings
7.18.12 PBX Connection Settings
7.18.13 Fax Report
7.18.14 List Print
7.18.15 Fax Target
7.18.16 Fax Factory Default
7.18.17 Fax Image Initialized
8. ADJUSTMENT ITEM LIST
8.1 Replace paper feed roller
8.2 Replace separation roller assy (tray 1) or separation roller (tray 2 to 5)
8.3 Replace pick-up roller
8.4 Replace developing unit
8.5 Replace drum unit
8.6 Replace developer
8.7 Replace transfer roller unit
8.8 Replace fusing unit
8.9 Replace ozone filter
8.10 Replace paper dust remover
8.11 Replace PH unit
8.12 Replace printer control board
8.13 Replace MFP board
8.14 Execute F/W update
8.15 Add fax board
9. SERVICE MODE
9.1 List of service mode
9.2 Starting/Exiting
9.2.1 Starting procedure
9.3 Serial Number
9.3.1 Use
9.3.2 Procedure
9.4 Firmware Version
9.4.1 Use
9.4.2 Procedure
9.5 Printer Adjustment
9.5.1 Leading Edge Adjustment
9.5.2 Lead Edge Adj Side 2 (Dx)
9.5.3 Leading Edge Adjustment Tray
9.5.4 Side Edge Adjustment
9.5.5 Left ADJ Duplex
9.5.6 Image Transfer Current
9.5.7 Fuser Temp Control
9.5.8 Printer Reg Loop Adj
9.5.9 Manual Bypass Tray Width Adj
9.5.10 Cooling Fan Stop Delay
9.5.11 Fusing Productivity Choice
9.5.12 Print Interval Extension
9.5.13 Gradation Adjustment
9.5.14 Max Image Density Adj
9.5.15 TCR Level Setting
9.5.16 TCR Sensor Adjustment
9.5.17 Image Background Adj
9.5.18 Feed Zoom
9.5.19 Paper Separation Adjustment
9.5.20 Paper Separation Voltage Adj
9.5.21 Replenish Toner
9.6 Scanner Adjustment
9.6.1 FB Leading Edge
9.6.2 FB Side Edge
9.6.3 ADF(F) Leading Edge
9.6.4 ADF(F) Side Edge
9.6.5 ADF(B) Leading Edge
9.6.6 ADF(B) Side Edge
9.6.7 FB CD Multiplier
9.6.8 FB FD Multiplier
9.6.9 ADF(F) CD Multiplier
9.6.10 ADF(F) FD Multiplier
9.6.11 ADF(B) CD Multiplier
9.6.12 ADF(B) FD Multiplier
9.6.13 Tilt(F)
9.6.14 Tilt(B)
9.7 Print Menu
9.7.1 Mgmt
9.7.2 Event Log
9.7.3 Adjust Information
9.7.4 Element Page
9.7.5 Black 64
9.7.6 Black 128
9.7.7 Black 256
9.7.8 Gradation
9.7.9 Scanner Adjustment
9.7.10 Scan Event Log
9.7.11 Lattice Pattern
9.7.12 Communication Log Print
9.8 Supplies
9.8.1 Life Counter Clear – Drum Unit (K)
9.8.2 Life Counter Clear – Transfer Roller Unit
9.8.3 Life Counter Clear – Fusing Unit
9.8.4 Life Counter Clear – Developing Unit (K)
9.8.5 Life Counter Clear – Developer Replace Count
9.8.6 Life Counter Clear – Developer(K)
9.8.7 Life Counter Clear – Ozone Filter
9.8.8 Life Counter Clear – Paper Dust Remover
9.8.9 Life Counter Clear – Feed Roller (Bypass)
9.8.10 Life Counter Clear – Feed Roller (Tray 2)
9.8.11 Life Counter Clear – Feed Roller (Tray 3)
9.8.12 Life Counter Clear – Feed Roller (Tray 4)
9.8.13 Life Counter Clear – Feed Roller (Tray 5)
9.8.14 Life Counter Clear – Finisher Counter
9.9 Firmware Update
9.9.1 Details
9.9.2 Execute
9.10 CS Remote Care
9.10.1 Outline
9.10.2 Setting up the CS Remote Care
9.10.3 Service Engr ID
9.10.4 Subscribe
9.10.5 Maintenance Start
9.10.6 Maintenance End
9.10.7 Manual Trans
9.10.8 Basic Settings
9.10.9 WebDAV Settings
9.10.10 CSRC Clock
9.10.11 CSRC Settings
9.10.12 RAM Clear
9.10.13 CS Remote Care Operation under Enhanced Security Mode
9.11 Clear Admin Password
9.11.1 Clear Admin Password
9.12 CE Password
9.12.1 CE Password
9.13 Soft Switch
9.13.1 Soft Switch
9.14 Engine DipSW
9.14.1 Engine DipSW
9.15 Function
9.15.1 Comp
9.15.2 Sensor Check/Scanner Sensor Check
9.15.3 Finisher Check
9.16 Enable Warning
9.16.1 Toner Low
9.17 Toner Change
9.17.1 Use
9.17.2 Default setting
9.17.3 Setting item
9.18 Loadable Driver Information
9.18.1 Use
9.18.2 Procedure
9.19 Loadable Driver Download
9.19.1 Use
9.19.2 Procedure
9.19.3 Saving the loadable driver data into the USB memory device
9.19.4 How to download loadable driver data
9.19.5 Deleting procedure
9.20 System Settings
9.20.1 Installation Date
9.20.2 Sleep ON/OFF Choice Setting
9.20.3 Foolscap Size Setting
9.20.4 Machine State LED Setting
9.20.5 Auto Drum Dry
9.20.6 Fluor Flicker Control
9.20.7 Marketing area
9.21 Finisher Settings
9.21.1 Alignment Plate Position (Back) / Alignment Plate Position (Side)
9.22 Service Fax Settings
9.22.1 Restrict Fax TX
9.22.2 Restrict Fax RX
9.22.3 Restrict PC-Fax TX
9.22.4 TX Speed
9.22.5 RX Speed
9.22.6 ECM RX OFF
9.22.7 Redial V34 Dis
9.22.8 RX V34 OFF
9.22.9 V17 Mod
9.22.10 Retry Start Pg
9.22.11 DT Detect
9.22.12 BT Detect
9.22.13 Cable Equalize
9.22.14 Echo Measure
9.22.15 CFR to Phase C
9.22.16 TX Level
9.22.17 Connect
9.22.18 CED Level
9.22.19 eRTN
9.22.20 V34 Symbol Rate
9.22.21 Data Format
9.22.22 V34 Tran.Pt
9.22.23 Fax Target
9.22.24 Fax Factory Default
9.22.25 Fax Image Initialized
9.22.26 Fax Maint
9.22.27 DTMF Test
9.22.28 Modem Test
9.22.29 Fax Diagnostics Code
9.22.30 Data Dmp
9.22.31 Fax EventLog
9.22.32 Restrict Internet Fax TX
9.22.33 Restrict Internet Fax RX
9.23 Trouble Reset
9.23.1 Use
9.23.2 Procedure
9.24 Life Stop Setting
9.24.1 Use
9.24.2 Default setting
9.24.3 Setting item
10. BILLING SETTING
10.1 List of billing setting
10.2 Starting/Exiting
10.2.1 Starting procedure
10.2.2 Exiting procedure
10.3 Count Setting
10.3.1 Count Mode
10.3.2 Large Paper size Mode
10.4 Restriction Code Settings
10.5 Copy Kit Counter Count
10.5.1 Use
10.5.2 Default setting
10.5.3 Setting item
10.6 Copy Kit Counter
10.6.1 Current Count Value
10.6.2 Alarm Setting
10.6.3 Max
11. FAX PROTOCOLS
11.1 G3 ECM (G3 Error Correction Mode)
11.2 Line control
11.2.1 Procedure of G3 mode communication
11.3 Table of reference code
11.4 How to analyze the T30 protocol monitor
12. MECHANICAL ADJUSTMENT bizhub 42/36
12.1 Paper feed section
12.1.1 Skew adjustment of the tray 2/3
12.1.2 Centering adjustment of the tray 2/3
12.2 Tray 1 (Manual bypass tray) section
12.2.1 Adjustment of the tray 1 paper size unit
13. MECHANICAL ADJUSTMENT PC-211
13.1 Paper reference position
13.1.1 Purpose
13.1.2 Procedure

J) REWRITING OF FIRMWARE
1. Checking the current firmware version
2. Firmware upgrading procedure by USB memory device
2.1 Preparations for firmware upgrading
2.1.1 System requirements
2.1.2 Supported external memory devices
2.1.3 Saving the firmware data into the USB memory device
2.2 How to write firmware data
3. Firmware upgrading procedure by updater
3.1 Updating method
3.1.1 System requirements
3.1.2 Connection for Windows
3.2 Checking the version after the firmware update

K) TROUBLESHOOTING
1. JAM DISPLAY
1.1 JAM DISPLAY
1.2 List of the JAM display
1.2.1 JAM display resetting procedure
1.3 Sensor layout
1.3.1 Bizhub 36/42
1.3.2 PC-211
1.3.3 FS-529
1.4 Initial check items
1.5 JAM clearing procedure
1.5.1 Misfeed at ADF section
1.5.2 Misfeed at tray 1 paper feed section
1.5.3 Misfeed at tray 2 paper feed section
1.5.4 Misfeed at tray 3 paper feed section
1.5.5 Misfeed at tray 4 paper feed section
1.5.6 Misfeed at tray 5 paper feed section
1.5.7 Misfeed at vertical transport section
1.5.8 Misfeed at tray 4 vertical transport section
1.5.9 Misfeed at tray 5 vertical transport section
1.5.10 Misfeed at image transfer section
1.5.11 Misfeed at fusing/paper exit section
1.5.12 Misfeed at duplex pre-registration section
1.5.13 Misfeed at duplex transport section
1.5.14 Misfeed at FS transport section 1
1.5.15 Misfeed at FS transport section 2
1.5.16 Misfeed at FS transport section 3
1.5.17 Misfeed at FS staple section
1.5.18 Controller JAM
2. PROCESS CAUTION INFROMATION
2.1 Display procedure
2.2 List
2.3 Solution
2.3.1 Transfer ATVC failure
3. TROUBLE CODE
3.1 Display procedure
3.2 Trouble resetting procedure
3.2.1 Trouble resetting procedure by Trouble Reset key
3.3 List of the trouble code
3.4 Solution
3.4.1 0001, 3000
3.4.2 0004
3.4.3 0018, 0019
3.4.4 004A
3.4.5 004B
3.4.6 004E
3.4.7 0100
3.4.8 0300
3.4.9 0310
3.4.10 0500, 0501
3.4.11 0510, 0511
3.4.12 0520, 0521
3.4.13 0900, 0950
3.4.14 0910
3.4.15 0920
3.4.16 0960
3.4.17 0B05
3.4.18 0B20
3.4.19 0B30
3.4.20 0B32
3.4.21 0B33
3.4.22 0B48
3.4.23 0B50
3.4.24 0BA0
3.4.25 0BE1
3.4.26 0F36, 0F37
3.4.27 0F3D, 0F43
3.4.28 10A5
3.4.29 133B
3.4.30 1340
3.4.31 13D0
3.4.32 13F0
3.4.33 1402
3.4.34 3FFB
3.4.35 6751, 6790, 6792, 6793, 9401
3.4.36 6791
3.4.37 B116
3.4.38 C023
3.4.39 C026, C027
3.4.40 C050
3.4.41 C051
3.4.42 C060
3.4.43 C072
3.4.44 C073
3.4.45 C074
3.4.46 C075
3.4.47 C076
3.4.48 C080
3.4.49 FFFF
4. TROUBLES THAT DO NOT DISPLAY THE TROUBLE CODE
4.1 Machine is not energized at all (DCPU operation check)
4.1.1 Contents
4.1.2 Procedure
4.2 Fusing heaters do not operate
4.2.1 Contents
4.2.2 Procedure
4.3 Power is not supplied to option
4.3.1 PC-211
4.3.2 FS-529
5. IMAGE QUALITY PROBLEM
5.1 How to read element data
5.2 How to identify problematic part
5.2.1 Initial check items
5.3 Solution (Scanner system)
Solution
5.3.1 Scanner system: Blank copy or black copy
5.3.2 Scanner system: Low image density or rough image
5.3.3 Scanner System: Foggy background
5.3.4 Scanner system: White lines, white bands, black lines and black bands in sub scan direction
5.3.5 Scanner system: White lines, white bands, black lines and black bands in main scan direction
5.3.6 Scanner system: Black spots
5.3.7 Scanner system: Blurred image, blotchy image
5.3.8 Scanner system: Moire
5.3.9 Scanner system: Skewed image
5.3.10 Scanner system: Distorted image
5.4 Solution (Printer system)
Solution
5.4.1 Printer system: Blank copy or black copy
5.4.2 Printer system: Low image density or rough image
5.4.3 Printer system: Foggy background
5.4.4 Printer system: Black streaks or bands in sub scan direction
5.4.5 Printer system: Black streaks or bands in main scan direction
5.4.6 Printer system: Black spots
5.4.7 Printer system: White streaks or bands in sub scan direction
5.4.8 Printer system: White streaks or bands in main scan direction
5.4.9 Printer system: Void areas
5.4.10 Printer system: Smears on back of paper
5.4.11 Printer system: Uneven image density
5.4.12 Printer system: Gradation reproduction failure
5.4.13 Printer system: Uneven pitch
6. IC PROTECTOR
6.1 Outline
6.2 IC protector list
6.2.1 Bizhub 42/36
6.2.2 PC-211
6.2.3 FS-529
7. FAX TROUBLE
7.1 Fax-related error codes
7.2 Action to be taken when a communication error occurs
7.3 Error code list
7.3.1 Definition of system error codes (fax diagnostics codes)
7.3.2 Definition of 3rd to 6th digits
7.4 Details of error codes
7.4.1 00xxxx00
7.4.2 00xxxx01
7.4.3 002xxx02
7.4.4 0xxxxx03
7.4.5 002xxx14
7.4.6 002xxx1A
7.4.7 001xxx1B
7.4.8 002xxx1C
7.4.9 00xxxx21
7.4.10 00xxxx22
7.4.11 00xxxx23
7.4.12 00xxxx24
7.4.13 00xxxx25
7.4.14 00xxxx31
7.4.15 00xxxx32
7.4.16 00xxxx34
7.4.17 00xxxx35
7.4.18 00xxxx36
7.4.19 00xxxx37
7.4.20 00xxxx39
7.4.21 00xxxx3B
7.4.22 00xxxx3D
7.4.23 00xxxx3E
7.4.24 00xxxx40
7.4.25 00xxxx41
7.4.26 00xxxx43
7.4.27 00xxxx45
7.4.28 00xxxx46
7.4.29 00xxxx47
7.4.30 00xxxx48
7.4.31 00xxxx49
7.4.32 00xxxx4A
7.4.33 00xxxx4B
7.4.34 00xxxx4C
7.4.35 00xxxx4D
7.4.36 00xxxx4E
7.4.37 00xxxx4F
7.4.38 00xxxx51
7.4.39 00xxxx52
7.4.40 00xxxx60
7.4.41 00xxxx65
7.4.42 00xxxx66
7.4.43 00xxxx67
7.4.44 00xxxx69
7.4.45 00xxxx6A
7.4.46 00xxxx80
7.4.47 00xxxx82
7.4.48 00xxxx83
7.4.49 00xxxx84
7.4.50 01xxxxA0
7.4.51 01xxxxB0
7.4.52 01xxxxB1
7.4.53 01xxxxD3
7.4.54 01xxxxD5
7.4.55 01xxxxD8
7.4.56 01xxxxD9
7.4.57 01xxxxDB
7.4.58 01xxxxF0

L) PARTS/CONNECTOR LAYOUT DRAWING
1. PARTS LAYOUT DRAWING
1.1 Bizhub 42/36
1.1.1 Scanner section
1.1.2 ADF section
1.1.3 Front side
1.1.4 Back side
1.1.5 Left side
1.1.6 Right side
1.1.7 Duplex/Switchback/Fusing section
1.1.8 Tray 1(Manual bypass tray)
1.1.9 Tray 2
1.1.10 Tray 3
1.2 PC-211 (Option)
1.2.1 Tray 4
1.2.2 Tray 5
1.2.3 Board/switch/others
1.3 FS-529 (Option)
2. CONNECTOR LAYOUT DRAWING
2.1 BOARD CONNECTOR LAYOUT DRAWING
2.1.1 Bizhub 42/36
2.1.2 FAX board (FAXB)
2.1.3 PC control board (PCCB)
2.1.4 FS control board (FSCB)
2.2 RELAY CONNECTOR LAYOUT DRAWING
2.2.1 Bizhub 42/36

M) TIMING CHART
1. Bizhub 42/36
1.1 Timing chart when the main power switch is turned ON
1.2 Timing chart when the Start key is pressed
1.2.1 Operating conditions
1.2.2 Timing chart
2. ADF
2.1 ADF
2.1.1 Operating conditions
2.1.2 Timing chart
3. FS-529
3.1 Shift mode
3.1.1 Operating conditions
3.1.2 Timing chart
3.2 1 flat stitching staple mode
3.2.1 Operating conditions
3.2.2 Timing chart
3.3 2 flat stitching staples mode
3.3.1 Operating conditions
3.3.2 Timing chart

N) WIRING DIAGRAM
1. Bizhub 42/36 (1/2)
2. Bizhub 42/36 (2/2)
3. Paper feed cabinet PC-211
4. Finisher FS-529

O) THEORY OF OPERATION bizhub 42/36
1. INTERFACE SECTION
1.1 Configuration
1.1.1 Front side
1.1.2 Rear side
2. AUTOMATIC DOCUMENT FEEDER SECTION
2.1 Configuration
2.2 Drive
2.3 Operation
2.3.1 Document feed mechanism
2.3.2 Document separation mechanism
2.3.3 Document transport mechanism
2.3.4 Document exit mechanism
2.3.5 Switching mechanism for turnover/paper exit
2.4 Paper path
2.4.1 1-sided mode
2.4.2 2-sided mode
3. SCANNER SECTION
3.1 Configuration
3.2 Drive
3.3 Operation
3.3.1 When the power is ON
3.3.2 Control when the Start key is pressed
4. WRITE SECTION (PH SECTION)
4.1 Configuration
4.2 Operation
4.2.1 Laser exposure process
4.2.2 Laser emission timing
4.2.3 Advance polygon rotation
4.2.4 Laser emission stop
4.2.5 Laser emission area
5. TONER SUPPLY SECTION
5.1 Configuration
5.2 Drive
5.2.1 Toner bottle drive
5.2.2 Toner hopper drive
5.3 Operation
5.3.1 Toner flow
5.3.2 Toner replenishing mechanism
5.3.3 Toner replenishing control
5.3.4 T/C ratio recovery control
5.3.5 Manual Toner Add control
5.3.6 Toner level detection control
5.3.7 Main body interior temperature measurement system
6. IMAGING UNIT SECTION (IU SECTION)
6.1 Configuration
6.2 Drive
6.2.1 Drum unit
6.2.2 Developing unit
6.3 Operation
6.3.1 Outline
6.3.2 Imaging unit detection
7. DRUM UNIT SECTION
7.1 Configuration
7.2 Drive
7.3 Operation
7.3.1 Charge corona control
7.3.2 Photo conductor cleaning mechanism
7.3.3 Erase mechanism
7.3.4 Ozone suction function
7.3.5 Drum dry control
7.3.6 Measure the temperature of the area around the photo conductor mechanism
7.3.7 Drum unit detection
7.3.8 Drum unit life detection
7.3.9 Life value of drum unit
7.3.10 Ozone filter new article detection
7.3.11 Ozone filter life detection
7.3.12 Life value of ozone filter
8. DEVELOPING SECTION
8.1 Configuration
8.2 Drive
8.3 Operation
8.3.1 Toner flow
8.3.2 Developing roller
8.3.3 HMT (High grade Micro Toning) development
8.3.4 Developing bias
8.3.5 Developer scattering preventive mechanism
8.3.6 TCR sensor control
8.3.7 Developing unit detection
8.3.8 Developing unit life detection
8.3.9 Life value of developing unit
8.3.10 Developer new article detection
8.3.11 Developer life detection
8.3.12 Life value of developer
9. IMAGE TRANSFER/SEPARATION SECTION
9.1 Configuration
9.2 Drive
9.3 Operation
9.3.1 Image transfer roller control
9.3.2 Image transfer roller cleaning
9.3.3 Image transfer current upper/lower limit control
9.3.4 Charge neutralization and separation of paper
9.3.5 Measure the temperature of the area around the photo conductor mechanism
9.3.6 Image transfer roller new article detection
9.3.7 Image transfer roller life detection
9.3.8 Life value of image transfer roller
10. MANUAL PAPER FEED SECTION (TRAY 1)
10.1 Configuration
10.2 Drive
10.3 Operation
10.3.1 Up/down control
10.3.2 Paper feed control
10.3.3 Paper size detection control
10.3.4 Paper empty detection
10.3.5 Remaining paper detection control
11. PAPER FEED SECTION (TRAY 2/TRAY 3)
11.1 Configuration
11.1.1 Tray 2
11.1.2 Tray 3
11.2 Drive
11.2.1 Layout of sensors and rollers
11.3 Operation
11.3.1 Up/down control
11.3.2 Paper feed control
11.3.3 Paper size detection control
11.3.4 Paper level detection control
11.3.5 Paper feed tray locking mechanism
12. REGISTRATION SECTION
12.1 Configuration
12.2 Drive
12.3 Operation
12.3.1 Registration control
12.3.2 Registration roller paper dust remover mechanism
12.3.3 Paper dust remover new article detection
12.3.4 Paper dust remover life detection
12.3.5 Life value of paper dust remover
13. FUSING SECTION
13.1 Configuration
13.2 Drive
13.3 Operation
13.3.1 Fusing roller drive control
13.3.2 Fusing temperature control
13.3.3 Protection from abnormal temperatures
13.3.4 Paper feed wait control
13.3.5 Paper-to-paper distance control
13.3.7 Fusing unit new article detection
13.3.8 Fusing unit life detection
13.3.9 Life value of fusing unit
14. PAPER EXIT/SWITCHBACK SECTION
14.1 Configuration/Drive
14.2 Operation
14.2.1 Transport control
15. DUPLEX SECTION
15.1 Configuration/Drive
15.2 Operation
15.2.1 Paper transport control
15.2.2 Duplex circulation control
16. IMAGE PROCESSING
16.1 Configuration
16.2 Description
17. POWER SUPPLY SECTION
17.1 Parts energized when the main power switch is turned ON
17.1.1 Configuration
17.1.2 Operation
17.2 Power cables
17.2.1 Configuration
17.2.2 Operation
18. FAN CONTROL
18.1 Configuration
18.2 Operation
18.2.1 Function
18.2.2 Control condition
19. COUNTER INFORMATION
19.1 Configuration

PA THEORY OF OPERATION PC-211 (TRAY 4/TRAY 5)
1. PAPER FEED PATH
2. CONFIGURATION
2.1 Electrical parts configuration
2.2 Mechanical parts configuration
3. DRIVE
4. OPERATION
4.1 Up/down control
4.1.1 Up operation
4.1.2 Down operation
4.1.3 Operation timing
4.2 Paper feed control
4.2.1 Pick-up control
4.2.2 Separation control
4.2.3 Paper feed retry control
4.2.4 Paper feed control
4.2.5 Paper misfeed display
4.2.6 Periodically replaced parts
4.3 Paper size detection control
4.3.1 Main scanning direction
4.3.2 Sub scanning direction
4.3.3 Paper size determination
4.4 Paper level detection control
4.4.1 Paper near-empty detection
4.4.2 Paper empty detection
4.4.3 Paper level display
4.5 Paper feed tray locking mechanism
4.5.1 Unlocking the paper feed tray
4.5.2 Locking the paper feed tray

PB THEORY OF OPERATION FS-529
1. PAPER PATH
2. CONFIGURATION
3. DRIVE
4. OPERATION
4.1 Conveyance section
4.1.1 Paper conveyance
4.1.2 Conveyance path switching
4.1.3 Tray exit roller pressure/retraction
4.2 Alignment section
4.2.1 Drive
4.2.2 Operation
4.3 Stapler
4.3.1 Drive
4.3.2 Operation
4.4 Exit tray section
4.4.1 Drive
4.4.2 Operation

PC THEORY OF OPERATION AU-201
1. AU-201
1.1 Configuration
1.2 Operation

Q PARTS GUIDE MANUAL (1st Edition)
INFORMATION FOR PARTS GUIDE MANUAL
HOW TO MAKE THE BEST USE OF THIS MANUAL
SYSTEM OUTLINE
1. DIGITAL MFP B/W (bizhub 36/bizhub 42)
DIAGRAMS OF MAIN PARTS SECTION
1.1 ADF/IR Unit
1.2 EXTERNAL PARTS
1.3 OPERATION PANEL SECTION
1.4 PRINT HEAD SECTION
1.5 OZONE DUCT/ FAN MOTOR SECTION
1.6 IU SECTION
1.7 HOPPER SECTION
1.8 1ST PAPER FEED SECTION
1.9 2ND PAPER FEED SECTION
1.10 IU/ CASSETTE RAIL SECTION
1.11 CASSETTE SECTION
1.12 MANUAL PAPER FEED SECTION
1.13 PAPER TRANSPORT SECTION
1.14 FUSING SECTION
1.15 PAPER EXIT SECTION
1.16 HOPPER/ PAPER FEED DRIVE SECTION
1.17 MAIN DRIVE SECTION
1.18 REAR FRAME SECTION
1.19 ELECTRICAL COMPONENTS
1.20 POWER SUPPLY SECTION
1.21 WIRING
1.22 WIRING ACCESSORIES AND JIGS
1.23 ACCESSORY PARTS
1.24 MAINTENANCE LIST
1.25 DESTINATION
2. SORTER/FINISHER (FS-529)
2.1 EXTERNAL PARTS
2.2 ELEVATE TRAY SECTION
2.3 PAPER ENTRANCE SECTION
2.4 PAPER TRANSPORT SECTION
2.5 ALIGNMENT SECTION
2.6 STAPLER SECTION
2.7 ELECTRICAL COMPONENTS
2.8 WIRING ACCESSORIES AND JIGS
2.9 DESTINATION
3. PAPER FEEDER (PC-211)
3.1 EXTERNAL PARTS
3.2 FRAME SECTION
3.3 PAPER TRANSPORT SECTION
3.4 UPPER PAPER TAKE-UP SECTION
3.5 LOWER PAPER TAKE-UP SECTION
3.6 PAPER TRAY UNIT
3.7 WIRING ACCESSORIES AND JIGS
3.8 ACCESSORY PARTS
3.9 DESTNATION
4. OTHER OPTION (MK-601)
4.1 MOUNT KIT
4.2 WIRING ACCESSORIES AND JIGS
4.3 DESTINATION
5. OTHER OPTION (FK-509)
5.1 FAX KIT
5.2 WIRING ACCESSORIES AND JIGS
5.3 DESTINATION

Number of pages: 615.