Konica Minolta Bizhub C353P Field Service Manual

Field Service Manual Konica Minolta Bizhub C353P;
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BIZHUB C353P MAIN BODY
GENERAL
1. SYSTEM CONFIGURATION
2. PRODUCT SPECIFICATIONS
3. SECTION CONFIGURATION
4. PAPER PATH
5. IMAGE CREATION PROCESS
MAINTENANCE
6. PERIODICAL CHECK
6.1 SERVICE SCHEDULE
6.1.1 MAIN BODY
6.1.2 OPTIONS
6.2 MAINTENANCE ITEMS
6.2.1 MAIN BODY
6.2.2 PC-104/204/405
6.2.3 FS-519
6.3 MAINTENANCE PARTS
6.3.1 REPLACEMENT PARTS
6.3.2 CLEANING PARTS
6.4 CONCEPT OF PARTS LIFE
6.4.1 LIFE VALUE OF CONSUMABLES AND PARTS
6.4.2 CONDITIONS FOR LIFE SPECIFICATIONS VALUES
6.4.3 CONTROL CAUSING INHIBITED PRINTING FOR ONE PART WHEN AN
INHIBITED-PRINTING EVENT OCCURS IN ANOTHER PART
6.5 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
6.5.1 CLEANING OF THE ELECTROSTATIC CHARGER WIRE
6.5.2 CLEANING OF THE TIMING ROLLER
6.5.3 CLEANING OF THE AREA AROUND THE WASTE TONER COLLECTING PORT
6.5.4 CLEANING OF THE DUPLEX TRANSPORT ROLLERS
6.5.5 REPLACING THE PAPER FEED TRAY 1 FEED ROLLER/PAPER FEED TRAY 1
PICK-UP ROLLER
6.5.6 REPLACING THE PAPER FEED TRAY 1 SEPARATION ROLLER ASSY
6.5.7 REPLACING THE PAPER FEED TRAY 2 FEED ROLLER/PAPER FEED TRAY 2
PICK-UP ROLLER
6.5.8 REPLACING THE PAPER FEED TRAY 2 SEPARATION ROLLER ASSY
6.5.9 REPLACING THE MANUAL BYPASS TRAY FEED ROLLER
6.5.10 REPLACING THE MANUAL BYPASS TRAY SEPARATION ROLLER ASSY
6.5.11 REPLACING THE WASTE TONER BOX
6.5.12 REPLACING THE TRANSFER ROLLER UNIT
6.5.13 REPLACING THE IMAGING UNIT
6.5.14 REPLACING THE OZONE FILTER
6.5.15 REPLACING THE TONER CARTRIDGE
6.5.16 REPLACING THE TRANSFER BELT UNIT
6.5.17 CLEANING OF THE IMAGE TRANSFER ENTRANCE GUIDE
6.5.18 CLEANING OF THE IDC/REGISTRATION SENSOR/MK,YC
6.5.19 REPLACING THE FUSING UNIT
7. SERVICE TOOL
7.1 SERVICE MATERIAL LIST
7.2 CE TOOL LIST
7.3 PRINT MATERIALS
7.3.1 IMAGING UNIT SINGLE PARTS (IU)
7.3.2 TONER CARTRIDGE SINGLE PARTS (T/C)
7.3.3 WASTE TONER BOX
7.3.4 MAINTENANCE KIT
8. SERVICE JIG
8.1 CONSTRUCTION OF THE SERVICE JIG
8.2 CONNECTING THE EQUIPMENT CABLES
8.2.1 CONNECTION BETWEEN X-RITE AND THE PC
8.2.2 STARTING THE PC AND THE PRINTER
8.2.3 SERVICE JIG DISCONNECTION PROCEDURES
9. ELECTRICAL/IMAGE ADJUSTMENT
9.1 CALLING THE SERVICE MODE TO SCREEN
9.2 LIST OF FUNCTIONS
9.2.1 X-RITE CALIBRATION (GRADATION ADJUST)
10. FIRMWARE UPGRADE
10.1 OUTLINE
10.2 PREPARATIONS FOR FIRMWARE REWRITING BY WINDOWS COMMAND PROMPT
10.2.1 SERVICE ENVIRONMENT
10.2.2 WRITING INTO THE COMPACT FLASH
10.3 PREPARATIONS FOR FIRMWARE REWRITING BY FIRMWARE IMAGING TOOLKIT 2006
10.3.1 CORRESPOND MODEL
10.3.2 FUNCTION OUTLINE
10.3.3 SYSTEM ENVIRONMENT
10.3.4 INSTALLATION OF SOFTWARE
10.3.5 UPDATE OF SOFTWARE
10.3.6 SCREEN
10.3.7 DETAILS OF EACH FUNCTION
10.3.8 HOW TO WRITE FIRMWARE DATA
10.4 FIRMWARE REWRITING BY COMPACT FLASH
10.4.1 UPDATING METHOD
10.4.2 ACTION WHEN DATA TRANSFER FAILS
10.5 UPDATING THE FIRMWARE WITH THE INTERNET ISW
10.5.1 OUTLINE
10.5.2 SERVICE ENVIRONMENT
10.5.3 PREPARATIONS FOR FIRMWARE REWRITING
10.5.4 FIRMWARE REWRITING
10.5.5 ERROR CODE LIST FOR THE INTERNET ISW
11. OTHER
11.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
11.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
11.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
11.2.2 CLEANING PARTS LIST
11.3 DISASSEMBLY/ASSEMBLY PROCEDURE
11.3.1 FRONT DOOR
11.3.2 UPPER FRONT COVER
11.3.3 RIGHT FRONT COVER/1
11.3.4 RIGHT FRONT COVER/2
11.3.5 LEFT COVER
11.3.6 REAR LEFT COVER
11.3.7 EXIT COVER
11.3.8 REAR RIGHT COVER/1
11.3.9 REAR RIGHT COVER/2
11.3.10 MANUAL BYPASS TRAY FRONT COVER, MANUAL BYPASS TRAY REAR COVER
11.3.11 UPPER REAR COVER
11.3.12 REAR COVER/1, REAR COVER/2
11.3.13 LOWER REAR COVER/1, LOWER REAR COVER/2
11.3.14 VERTICAL TRANSPORT DOOR
11.3.15 CONTROL PANEL ASSY
11.3.16 EXIT TRAY
11.3.17 PAPER FEED TRAY 1
11.3.18 PAPER FEED TRAY 2
11.3.19 FRONT COVER
11.3.20 PH UNIT
11.3.21 MANUAL BYPASS TRAY UNIT
11.3.22 MAIN DRIVE UNIT
11.3.23 TRANSPORT DRIVE UNIT
11.3.24 FUSING DRIVE UNIT
11.3.25 HOPPER DRIVE UNIT (C/K, Y/M)
11.3.26 RIGHT DOOR ASSY
11.3.27 PH RELAY BOARD (PHREYB)
11.3.28 DC POWER SUPPLY (DCPU)
11.3.29 PRINTER CONTROL BOARD (PRCB)
11.3.30 MFP BOARD (MFPB)
11.3.31 PWB BOX
11.3.32 HIGH VOLTAGE UNIT (HV)
11.3.33 SERVICE EEPROM BOARD (SV ERB)
11.3.34 SODIMM/1, SODIMM/2
11.3.35 JMP BOARD (JMPB)
11.3.36 NVRAM BOARD (NRB)
11.3.37 PAPER FEED TRAY 1 PAPER FD SIZE DETECT BOARD (PSDTB/1)
11.3.38 PAPER FEED TRAY 2 PAPER FD SIZE DETECT BOARD (PSDTB/2)
11.3.39 TRANSPORT MOTOR (M1)
11.3.40 COLOR PC MOTOR (M2)
11.3.41 FUSING MOTOR (M5)
11.3.42 SWITCHBACK MOTOR (M6)
11.3.43 DUPLEX TRANSPORT MOTOR (M7)
11.3.44 FUSING RETRACTION MOTOR (M12)
11.3.45 PAPER FEED TRAY 1 LIFT-UP MOTOR (M8)
11.3.46 PAPER FEED TRAY 2 LIFT-UP MOTOR (M9)
11.3.47 TONER SUPPLY MOTOR/CK (M3)
11.3.48 TONER SUPPLY MOTOR/YM (M4)
11.3.49 PAPER FEED TRAY 1 PAPER FEED CLUTCH (CL1)
11.3.50 PAPER FEED TRAY 2 VERTICAL TRANSPORT CLUTCH (CL3)
11.3.51 PAPER FEED TRAY 2 PAPER FEED CLUTCH (CL2)
11.3.52 MANUAL PAPER FEED CLUTCH (CL4)
11.3.53 TRANSFER BELT RETRACTION CLUTCH (CL7)
11.3.54 DEVELOPING CLUTCH/K (CL5)
11.3.55 TIM. ROLLER CLUTCH (CL6)
11.3.56 IDC REGISTRATION SENSOR/MK (IDCS/MK),
IDC REGISTRATION SENSOR/YC (IDCS/YC)
11.4 CLEANING PROCEDURE
11.4.1 TRANSFER BELT UNIT
11.4.2 PH WINDOW Y,M,C,K
11.4.3 PAPER FEED TRAY 1 FEED ROLLER, PAPER FEED TRAY 1 PICK-UP ROLLER,
PAPER FEED TRAY 1 SEPARATION ROLLER
11.4.4 PAPER FEED TRAY 2 FEED ROLLER, PAPER FEED TRAY 2 PICK-UP ROLLER,
PAPER FEED TRAY 1 SEPARATION ROLLER
11.4.5 PAPER FEED TRAY 2 TRANSPORT ROLLER
11.4.6 MANUAL BYPASS TRAY FEED ROLLER
11.4.7 MANUAL BYPASS TRAY SEPARATION ROLLER
ADJUSTMENT/SETTING
12. HOW TO USE THE ADJUSTMENT SECTION
13. UTILITY MODE
13.1 CONTROL PANEL
13.2 UTILITY MODE FUNCTION TREE
13.3 UTILITY MODE FUNCTION SETTING PROCEDURE
13.3.1 PROCEDURE
13.3.2 CANCELLING THE SETTINGS
13.3.3 CHANGING THE SETTINGS ON THE SETTING MENU
13.4 METER COUNT
13.5 SETTINGS IN JOB OPERATION
13.6 SETTINGS IN PAPER TRAY
13.7 USER SETTING FUNCTION SETTING PROCEDURE
13.7.1 PRINT REPORTS
13.7.2 CONSUMABLES
13.7.3 SYSTEM SETTINGS
13.7.4 PRINTER SETTINGS
13.8 SYSTEM SETTINGS FUNCTION SETTING PROCEDURE
13.8.1 SYSTEM SETTINGS
13.8.2 NETWORK SETTINGS
13.8.3 PRINTER SETTINGS
13.8.4 SYSTEM CONNECTION
13.9 ADMIN. SETTINGS
13.9.1 SECURITY SETTINGS
13.9.2 USER BOX SETTINGS
13.9.3 AUTH DEVICE SETTING
13.9.4 EXPERT ADJUSTMENT
13.10 BANNER PRINTING
14. ADJUSTMENT ITEM LIST
15. SERVICE MODE
15.1 SERVICE MODE FUNCTION SETTING PROCEDURE
15.1.1 PROCEDURE
15.2 SERVICE MODE FUNCTION TREE
15.3 SYSTEM SETTINGS
15.3.1 DESTINATION
15.3.2 ENTER SERIAL NO
15.3.3 INITIALIZE
15.3.4 FOOLSCAP SIZE
15.3.5 DONT GO TO SLEEP
15.3.6 IMAGE CONTROLLER
15.3.7 UNIT REPLACEMENT
15.3.8 LCT SIZE SETTING
15.3.9 DATA CAPTURE
15.3.10 SOFTWARE SW SETTING
15.3.11 ENTER SETUP DATE
15.3.12 COMME SYSTEM
15.3.13 OPTION SETTING
15.3.14 MAINTENANCE CTR
15.3.15 IU YIELD SETTING
15.3.16 CHANGE WARMUP TIME
15.3.17 STATUS LED SETTING
15.3.18 TONER NEAR EMPTY
15.3.19 AUTH. DEVICE SETTING
15.3.20 INFERIOR CUT
15.4 CLEAR COUNTER
15.4.1 YIELD COUNTER
15.4.2 JAM
15.4.3 COUNTER SERVICE CALLED
15.4.4 WARNING
15.4.5 COUNTER FOR MODE
15.4.6 TIME SERIES SER CALL
15.4.7 TIME SERIES JAM
15.5 LIST OUTPUT
15.5.1 MANAGEMENT LIST
15.5.2 ADJUSTMENT LIST
15.6 MACHINE STATUS
15.7 TEST MODE
15.7.1 PROCEDURE FOR TEST PATTERN OUTPUT
15.7.2 RUNNING MODE
15.7.3 GRADATION PATTERN
15.7.4 HALFTONE PATTERN
15.8 MACHINE ADJUSTMENT
15.8.1 FUSING TEMPERATURE
15.8.2 FUSING SPEED
15.8.3 PRINTER AREA
15.8.4 PRINTER RESIST LOOP
15.8.5 COLOR REGISTRATION ADJUSTMENT
15.8.6 LD ADJUSTMENT
15.8.7 BYPASS TRAY ADJUST
15.8.8 EXHAUST FAN DELAY
15.9 PROCESS ADJUSTMENT
15.9.1 DMAX DENSITY
15.9.2 TCR LEVEL SETTING
15.9.3 BACKGROUND MARGIN
15.9.4 TRANSFER OUTPUT ADJ
15.9.5 STABILIZATION
15.9.6 DENSITY ADJUSTMENT
15.9.7 REPLENISH TONER
15.9.8 BIAS CHOICE
15.10 FINISHER
15.10.1 CB-FN ADJUST
15.10.2 PUNCH OPTION SETTING
15.11 INTERNET ISW
15.11.1 INTERNET ISW SET
15.11.2 HTTP SETTINGS
15.11.3 FTP SETTINGS
15.11.4 FORWARD ACCESS SET
15.11.5 DOWNLOAD
15.12 SETTINGS IN THE ENHANCED SECURITY
15.12.1 ADMIN. PASSWORD
15.12.2 SERVICE PASSWORD
15.12.3 DATA BACKUP
15.12.4 ADMIN. AUTH LOCK REL
15.12.5 RELEASE TIME
15.13 CS REMOTE CARE
15.13.1 OUTLINES
15.13.2 SETTING UP THE CS REMOTE CARE
15.13.3 SOFTWARE SW SETTING FOR CS REMOTE CARE
15.13.4 SETUP CONFIRMATION
15.13.5 CALLING THE MAINTENANCE
15.13.6 CALLING THE CENTER FROM THE ADMINISTRATOR
15.13.7 CHECKING THE TRANSMISSION LOG
15.13.8 DETAIL ON SETTINGS
15.13.9 LIST OF THE CS REMOTE CARE ERROR CODE
15.13.10 TROUBLESHOOTING FOR CS REMOTE CARE
16. JIG SOFTWARE
16.1 CONSTRUCTION OF THE JIG SOFTWARE
16.1.1 CONNECTING THE EQUIPMENT CABLES
16.1.2 STARTING THE PC AND THE PRINTER
16.1.3 JIG SOFTWARE DISCONNECTION PROCEDURES
16.2 CALLING THE SERVICE MODE TO SCREEN
16.2.1 EXITING
16.3 SERVICE MODE FUNCTION TREE
16.4 DATE/TIME INPUT MODE
16.4.1 DATE & TIME SETTING MODE SCREEN
16.5 MACHINE
16.5.1 FUSING TEMPERATURE
16.5.2 FUSING TRANSPORT SPEED
16.5.3 PRINTER AREA
16.5.4 PRINTER RESIST LOOP
16.5.5 COLOR REGISTRATION ADJUSTMENT
16.5.6 EXHAUST FAN STOP DELAY
16.5.7 LD ADJUSTMENT
16.5.8 MANUAL BYPASS TRAY ADJUSTMENT
16.5.9 LEAD EDGE ERASE ADJUSTMENT
16.6 FIRMWARE VERSION
16.7 IMAGING PROCESS ADJUSTMENT
16.7.1 X-RITE CARIBRATION
16.7.2 D MAX DENSITY
16.7.3 TCR LEVEL SETTING
16.7.4 BACKGROUND VOLTAGE MARGIN
16.7.5 TRANSFER OUTPUT FINE ADJUSTMENT
16.7.6 STABILIZER
16.7.7 THICK PAPER DENSITY ADJUSTMENT
16.7.8 TCR TONER SUPPLY
16.7.9 MONOCHROME DENSITY ADJUSTMENT
16.7.10 DEV. BIAS CHOICE
16.8 CS REMOTE CARE
16.8.1 OUTLINES
16.8.2 SETTING UP THE CS REMOTE CARE
16.8.3 SOFTWARE SW SETTING FOR CS REMOTE CARE
16.8.4 SETUP CONFIRMATION
16.8.5 CALLING THE MAINTENANCE
16.8.6 CALLING THE CENTER FROM THE ADMINISTRATOR
16.8.7 CHECKING THE TRANSMISSION LOG
16.8.8 DETAIL ON SETTINGS
16.8.9 LIST OF THE CS REMOTE CARE ERROR CODE
16.8.10 TROUBLESHOOTING FOR CS REMOTE CARE
16.9 SYSTEM 1
16.9.1 MARKETING AREA
16.9.2 SERIAL NUMBER
16.9.3 NO SLEEP
16.9.4 FOOLSCAP SIZE SETTING
16.9.5 INSTALL DATE
16.9.6 INITIALIZATION
16.9.7 TROUBLE ISOLATION
16.9.8 IU LIFE SETTING
16.9.9 CHANGE WARM UP TIME
16.9.10 MACHINE STATE LED SETTING
16.10 SYSTEM 2
16.10.1 HDD
16.10.2 IMAGE CONTROLLER SETTING
16.10.3 CONSUMABLE LIFE REMINDER
16.10.4 UNIT CHANGE
16.10.5 SOFTWARE SWITCH SETTING
16.10.6 LCT PAPER SIZE SETTING
16.10.7 DATA CAPTURE
16.11 COUNTER
16.11.1 PROCEDURE
16.11.2 LIFE
16.11.3 JAM
16.11.4 SERVICE CALL COUNTER
16.11.5 WARNING
16.11.6 MAINTENANCE
16.11.7 SERVICE TOTAL
16.11.8 COUNTER OF EACH MODE
16.11.9 SERVICE CALL HISTORY (DATA)
16.11.10 PAPER JAM HISTORY
16.12 LIST OUTPUT
16.12.1 MACHINE MANAGEMENT LIST
16.12.2 ADJUSTMENT LIST
16.13 STATE CONFIRMATION
16.13.1 SENSOR CHECK
16.13.2 SENSOR CHECK SCREENS
16.13.3 SENSOR CHECK LIST
16.13.4 TABLE NUMBER
16.13.5 LEVEL HISTORY1
16.13.6 LEVEL HISTORY 2
16.13.7 TEMP. & HUMIDITY
16.13.8 CCD CHECK
16.13.9 MEMORY/HDD ADJ
16.13.10 MEMORY/HDD STATE
16.13.11 COLOR REGIST
16.13.12 IU LOT NO
16.13.13 ADJUSTMENT DATA LIST
16.14 TEST MODE
16.14.1 PROCEDURE FOR TEST PATTERN OUTPUT
16.14.2 GRADATION PATTERN
16.14.3 HALFTONE PATTERN
16.14.4 LATTICE PATTERN
16.14.5 SOLID PATTERN
16.14.6 COLOR SAMPLE
16.14.7 8 COLOR SOLID PATTERN
16.14.8 CMM PATTERN
16.14.9 RUNNING MODE
16.15 FINISHER
16.15.1 CB-FN ADJUSTMENT
16.15.2 PUNCH OPTION SETTING
16.16 INTERNET ISW
16.16.1 INTERNET ISW SET
16.16.2 HTTP SETTING
16.16.3 FTP SETTING
16.16.4 FORWARDING ACCESS SETTING
16.16.5 DOWNLOAD
16.17 ENHANCED SECURITY FUNCTION SETTING PROCEDURE
16.17.1 PROCEDURE
16.17.2 EXITING
16.17.3 ENHANCED SECURITY FUNCTION TREE
16.17.4 CE PASSWORD
16.17.5 ADMINISTRATOR PASSWORD
16.17.6 CE AUTHENTICATION
16.17.7 IU LIFE STOP SETTING
16.17.8 NVRAM DATA BACKUP
16.17.9 OPERATION BAN RELEASE TIME
16.17.10 ADMINISTRATOR UNLOCKING
16.18 BILLING SETTING FUNCTION SETTING PROCEDURE
16.18.1 PROCEDURE
16.18.2 EXITING
16.18.3 BILLING SETTING FUNCTION TREE
16.18.4 COUNTER SETTING
16.18.5 MANAGEMENT FUNCTION CHOICE
16.18.6 COVERAGE RATE CLEAR
17. PROCEDURE FOR RESETTING
17.1 TROUBLE RESETTING
17.2 CONTENTS TO BE CLEARED BY RESET FUNCTION
18. MECHANICAL ADJUSTMENT
18.1 MECHANICAL ADJUSTMENT OF THE PAPER FEED SECTION
18.1.1 SKEW ADJUSTMENT OF THE TRAY 1, 2
18.1.2 CENTERING ADJUSTMENT OF THE TRAY 1, 2
18.1.3 ADJUSTMENT OF THE MANUAL BYPASS TRAY PAPER SIZE UNIT
18.2 PH UNIT MECHANICAL ADJUSTMENT
18.2.1 SKEW ADJUSTMENT
TROUBLESHOOTING
19. JAM DISPLAY
19.1 MISFEED DISPLAY
19.1.1 MISFEED DISPLAY RESETTING PROCEDURE
19.2 SENSOR LAYOUT
19.3 SOLUTION
19.3.1 INITIAL CHECK ITEMS
19.3.3 MISFEED AT TRAY 1 FEED SECTION
19.3.4 MISFEED AT TRAY 2 FEED SECTION
19.3.5 MISFEED AT MANUAL BYPASS FEED SECTION
19.3.6 MISFEED AT DUPLEX PRE-REGISTRATION SECTION
19.3.7 MISFEED AT TRAY 2 VERTICAL TRANSPORT SECTION
19.3.8 MISFEED AT 2ND IMAGE TRANSFER SECTION
19.3.9 MISFEED AT EXIT SECTION
19.3.10 MISFEED AT DUPLEX TRANSPORT SECTION
20. MALFUNCTION CODE
20.1 ALERT CODE
20.1.1 ALERT CODE LIST
20.2 SOLUTION
20.2.1 P-5: IDC SENSOR (FRONT) FAILURE
20.2.2 P-28 IDC SENSOR (REAR) FAILURE
20.2.3 P-6: CYAN IMAGING UNIT FAILURE
20.2.4 P-7: MAGENTA IMAGING UNIT FAILURE
20.2.5 P-8: YELLOW IMAGING UNIT FAILURE
20.2.6 P-9: BLACK IMAGING UNIT FAILURE
20.2.7 P-21: COLOR REGIST TEST PATTERN FAILURE
20.2.8 P-22: COLOR REGIST ADJUST FAILURE
20.2.9 P-27: SECONDARY TRANSFER ATVC FAILURE
20.2.10 P-30: COLOR PC DRIVE SENSOR MALFUNCTION
20.2.11 P-31: BLACK PC DRIVE SENSOR MALFUNCTION
20.3 TROUBLE CODE
20.3.1 TROUBLE CODE LIST
20.4 HOW TO RESET
20.5 SOLUTION
20.5.1 C0202: TRAY 1 FEEDER UP/DOWN ABNORMALITY
20.5.2 C0204: TRAY 2 FEEDER UP/DOWN ABNORMALITY
20.5.3 C0211: MANUAL FEED UP/DOWN ABNORMALITY
20.5.4 C0301: SUCTION FAN MOTORS FAILURE TO TURN
20.5.5 C2151: SECONDARY TRANSFER ROLLER PRESSURE WELDING ALIENATION
20.5.6 C2152: TRANSFER BELT PRESSURE WELDING ALIENATION
20.5.7 C2164: PC CHARGE MALFUNCTION
20.5.8 C2253: COLOR PC MOTORS FAILURE TO TURN
20.5.9 C2254: COLOR PC MOTORS TURNING AT ABNORMAL TIMING
20.5.10 C225D: COLOR DEV. UNIT ENGAGEMENT/DISENGAGEMENT FAILURE
20.5.11 C2351: K TONER SUCTION FAN MOTORS FAILURE TO TURN
20.5.12 C2451: RELEASE NEW TRANSFER BELT UNIT
20.5.13 C2551: ABNORMALLY LOW TONER DENSITY DETECTED CYAN TCR SENSOR
20.5.14 C2553: ABNORMALLY LOW TONER DENSITY DETECTED MAGENTA TCR SENSOR
20.5.15 C2555: ABNORMALLY LOW TONER DENSITY DETECTED YELLOW TCR SENSOR
20.5.16 C2552: ABNORMALLY HIGH TONER DENSITY DETECTED CYAN TCR SENSOR
20.5.17 C2554: ABNORMALLY HIGH TONER DENSITY DETECTED MAGENTA TCR SENSOR
20.5.18 C2556: ABNORMALLY HIGH TONER DENSITY DETECTED YELLOW TCR SENSOR
20.5.19 C2557: ABNORMALLY LOW TONER DENSITY DETECTED BLACK TCR SENSOR
20.5.20 C2558: ABNORMALLY HIGH TONER DENSITY DETECTED BLACK TCR SENSOR
20.5.21 C2559: CYAN TCR SENSOR ADJUSTMENT FAILURE
20.5.22 C255A: MAGENTA TCR SENSOR ADJUSTMENT FAILURE
20.5.23 C255B: YELLOW TCR SENSOR ADJUSTMENT FAILURE
20.5.24 C255C: BLACK TCR SENSOR ADJUSTMENT FAILURE
20.5.25 C2650: MAIN BACKUP MEDIA ACCESS ERROR
20.5.26 C2651: EEPROM ACCESS ERROR (IU C)
20.5.27 C2652: EEPROM ACCESS ERROR (IU M)
20.5.28 C2653: EEPROM ACCESS ERROR (IU Y)
20.5.29 C2654: EEPROM ACCESS ERROR (IU K)
20.5.30 C2A01: EEPROM ACCESS ERROR (TC C)
20.5.31 C2A02: EEPROM ACCESS ERROR (TC M)
20.5.32 C2A03: EEPROM ACCESS ERROR (TC Y)
20.5.33 C2A04: EEPROM ACCESS ERROR (TC K)
20.5.34 C3101: FUSING ROLLER SEPARATION FAILURE
20.5.35 C3201: FUSING MOTOR FAILURE TO TURN
20.5.36 C3202: FUSING MOTOR TURNING AT ABNORMAL TIMING
20.5.37 C3301: FUSING COOLING FAN MOTOR/ 1 FAILURE TO TURN
20.5.38 C3302: FUSING COOLING FAN MOTOR/ 2,3 FAILURE TO TURN
20.5.39 C3421: FUSING HEATERS TROUBLE (HEATING SIDE)
20.5.40 C3423: FUSING HEATERS TROUBLE (PRESSURIZING SIDE)
20.5.41 C3461: RELEASE NEW FUSING UNIT
20.5.42 C3721: FUSING ABNORMALLY HIGH TEMPERATURE DETECTION (HEATING SIDE)
20.5.43 C3723: FUSING ABNORMALLY HIGH TEMPERATURE DETECTION
(PRESSURIZING SIDE)
20.5.44 C3821: FUSING ABNORMALLY LOW TEMPERATURE DETECTION (HEATING SIDE)
20.5.45 C3823: FUSING ABNORMALLY LOW TEMPERATURE DETECTION
(PRESSURIZING SIDE)
20.5.46 C4151: POLYGON MOTOR ROTATION TROUBLE (C)
20.5.47 C4152: POLYGON MOTOR ROTATION TROUBLE (M)
20.5.48 C4153: POLYGON MOTOR ROTATION TROUBLE (Y)
20.5.49 C4154: POLYGON MOTOR ROTATION TROUBLE (K)
20.5.50 C4551: LASER MALFUNCTION (C)
20.5.51 C4552: LASER MALFUNCTION (M)
20.5.52 C4553: LASER MALFUNCTION (Y)
20.5.53 C4554: LASER MALFUNCTION (K)
20.5.54 C5102: TRANSPORT MOTORS FAILURE TO TURN
20.5.55 C5103: TRANSPORT MOTORS TURNING AT ABNORMAL TIMING
20.5.56 C5351: POWER SUPPLY COOLING FAN MOTORS FAILURE TO TURN
20.5.57 C5353: COOLING FAN MOTOR/2S FAILURE TO TURN
20.5.58 C5354: EXHAUST FAN MOTORS FAILURE TO TURN
20.5.59 C5357: COOLING FAN MOTOR/1S FAILURE TO TURN
20.5.60 C5371: MFP BOARD COOLING FAN MOTORS FAILURE TO TURN
20.5.61 CA051: STANDARD CONTROLLER CONFIGURATION FAILURE
20.5.62 CA052: CONTROLLER HARDWARE ERROR
20.5.63 CA053: CONTROLLER START FAILURE
20.5.64 CC151: ROM CONTENTS ERROR UPON STARTUP (MSC)
20.5.65 CC153: ROM CONTENTS ERROR UPON STARTUP (PRT)
20.5.66 CC163: ROM CONTENTS ERROR (PRT)
20.5.67 CC164: ROM CONTENTS ERROR (MSC)
20.5.68 CD002: JOB RAM SAVE ERROR
20.5.69 CD004: HARD DISK ACCESS ERROR
20.5.70 CD005: HARD DISK ERROR 1
20.5.71 CD006: HARD DISK ERROR 2
20.5.72 CD007: HARD DISK ERROR 3
20.5.73 CD008: HARD DISK ERROR 4
20.5.74 CD009: HARD DISK ERROR 5
20.5.75 CD00A: HARD DISK ERROR 6
20.5.76 CD00B: HARD DISK ERROR 7
20.5.77 CD00C: HARD DISK ERROR 8
20.5.78 CD00D: HARD DISK ERROR 9
20.5.79 CD00E: HARD DISK ERROR A
20.5.80 CD00F: HARD DISK DATA TRANSFER ERROR
20.5.81 CD020: HARD DISK VERIFY ERROR
20.5.82 CD010: HARD DISK UNFORMAT
20.5.83 CD011: HARD DISK OUT OF SPECIFICATIONS MOUNTED
20.5.84 CD201: FILE MEMORY MOUNTING ERROR
20.5.85 CD202: MEMORY CAPACITY DISCREPANCY
20.5.86 CD203: MEMORY CAPACITY DISCREPANCY 2
20.5.87 CD211: PCI-SDRAM DMA OPERATION FAILURE
20.5.88 CD212: COMPRESSION/EXTRACTION TIMEOUT DETECTION
20.5.89 CD241: ENCRYPTION BOARD SETTING ERROR
20.5.90 CD242: ENCRYPTION BOARD MOUNTING ERROR
20.5.91 CD261: USB HOST BOARD FAILURE
20.5.92 CD3##: NVRAM DATA ERROR
20.5.93 CD401: NACK COMMAND INCORRECT
20.5.94 CD402: ACK COMMAND INCORRECT
20.5.95 CD403: CHECKSUM ERROR
20.5.96 CD404: RECEIVING PACKET INCORRECT
20.5.97 CD405: RECEIVING PACKET ANALYSIS ERROR
20.5.98 CD406: ACK RECEIVING TIMEOUT
20.5.99 CD407: RETRANSMISSION TIMEOUT
20.5.100 CE001: ABNORMAL MESSAGE QUEUE
20.5.101 CE003: TASK ERROR
20.5.102 CE004: EVENT ERROR
20.5.103 CE005: MEMORY ACCESS ERROR
20.5.104 CE006: HEADER ACCESS ERROR
20.5.105 CE007: DIMM INITIALIZE ERROR
20.5.106 CE002: MESSAGE AND METHOD PARAMETER FAILURE
20.5.107 CEEE1: MSC UNDEFINED MALFUNCTION OCCURRING
20.5.108 CEEE3: ENGINE SECTION UNDEFINED MALFUNCTION
21. POWER SUPPLY TROUBLE
21.1 MACHINE IS NOT ENERGIZED AT ALL (DCPU OPERATION CHECK)
21.2 CONTROL PANEL INDICATORS DO NOT LIGHT
21.3 FUSING HEATERS DO NOT OPERATE
21.4 POWER IS NOT SUPPLIED TO OPTION
21.4.1 PC-104/204/405
21.4.2 FS-519/JS-505
22. IMAGE QUALITY PROBLEM
22.1 HOW TO READ ELEMENT DATE
22.1.1 TABLE NUMBER
22.1.2 LEVEL HISTORY 1
22.1.3 LEVEL HISTORY 2
22.2 HOW TO IDENTIFY PROBLEMATIC PART
22.2.1 INITIAL CHECK ITEMS
22.3 SOLUTION
22.3.1 PRINTER MONOCOLOR: WHITE LINES IN SUB SCAN DIRECTION, WHITE BANDS IN
SUB SCAN DIRECTION, COLORED LINES COLORED BANDS IN SUB SCAN DIRECTION
22.3.2 PRINTER MONOCOLOR: WHITE LINES IN MAIN SCAN DIRECTION, WHITE BANDS
IN MAIN SCAN DIRECTION, COLORED LINES IN MAIN SCAN DIRECTION,
COLORED BANDS IN MAIN SCAN DIRECTION
22.3.3 PRINTER MONOCOLOR: UNEVEN DENSITY IN SUB SCAN DIRECTION
22.3.4 PRINTER MONOCOLOR: UNEVEN DENSITY IN MAIN SCAN DIRECTION
22.3.5 PRINTER MONOCOLOR: LOW IMAGE DENSITY
22.3.6 PRINTER MONOCOLOR: GRADATION REPRODUCTION FAILURE
22.3.7 PRINTER MONOCOLOR: FOGGY BACKGROUND
22.3.8 PRINTER MONOCOLOR: VOID AREAS, WHITE SPOTS
22.3.9 PRINTER MONOCOLOR: COLORED SPOTS
22.3.10 PRINTER MONOCOLOR: BLURRED IMAGE
22.3.11 PRINTER MONOCOLOR: BLANK PRINT, BLACK PRINT
22.3.12 PRINTER MONOCOLOR: UNEVEN IMAGE
22.3.13 PRINTER 4-COLOR: WHITE LINES IN SUB SCAN DIRECTION, WHITE BANDS
IN SUB SCAN DIRECTION, COLORED LINES IN SUB SCAN DIRECTION,
AND COLORED BANDS IN SUB SCAN DIRECTION
22.3.14 PRINTER 4-COLOR: WHITE LINES IN MAIN SCAN DIRECTION, WHITE BANDS
IN MAIN SCAN DIRECTION, COLORED LINES IN MAIN SCAN DIRECTION,
AND COLORED BANDS IN MAIN SCAN DIRECTION
22.3.15 PRINTER 4-COLOR: UNEVEN DENSITY IN SUB SCAN DIRECTION
22.3.16 PRINTER 4-COLOR: UNEVEN DENSITY IN MAIN SCAN DIRECTION
22.3.17 PRINTER 4-COLOR: LOW IMAGE DENSITY
22.3.18 PRINTER 4-COLOR: POOR COLOR REPRODUCTION
22.3.19 PRINTER 4-COLOR: INCORRECT COLOR IMAGE REGISTRATION
22.3.20 PRINTER 4-COLOR: VOID AREAS, WHITE SPOTS
22.3.21 PRINTER 4-COLOR: COLORED SPOTS
22.3.22 PRINTER 4-COLOR: POOR FUSING PERFORMANCE, OFFSET
22.3.23 PRINTER 4-COLOR: BRUSH EFFECT, BLURRED IMAGE
22.3.24 PRINTER 4-COLOR: BACK MARKING
22.3.25 PRINTER 4-COLOR: UNEVEN IMAGE
23. CONTROLLER TROUBLE
23.1 UNABLE TO PRINT OVER THE NETWORK
23.1.1 THE RIP IS DISPLAYED ON THE MACHINE CONTROL PANEL
23.1.2 THE RIP IS NOT DISPLAYED ON THE MACHINE CONTROL PANEL
24. PARTS LAYOUT DRAWING
24.1 MAIN BODY
24.1.1 ENGINE SECTION
24.1.2 TRAY 1, MANUAL BYPASS TRAY
24.1.3 TRAY 2
24.2 PC-104/204 (OPTION)
24.3 PC-405 (OPTION)
24.4 FS-519 (OPTION)
24.5 PK-515 (OPTION)
24.6 MT-502 (OPTION)
24.7 SD-505 (OPTION)
25. CONNECTOR LAYOUT DRAWING
26. TIMING CHART
26.1 MAIN BODY

STANDARD CONTROLLER
GENERAL
1. CONTROLLER SPECIFICATIONS
1.1 TYPE
1.2 SUPPORTING CLIENT SPECIFICATIONS
MAINTENANCE
2. CHECKING THE CONTROLLER FIRMWARE VERSION
2.1 OUTLINE
2.2 PREPARATIONS FOR FIRMWARE REWRITING BY WINDOWS COMMAND PROMPT
2.2.1 SERVICE ENVIRONMENT
2.2.2 WRITING INTO THE COMPACT FLASH
2.3 PREPARATIONS FOR FIRMWARE REWRITING BY FIRMWARE IMAGING TOOLKIT 2006
2.3.1 CORRESPOND MODEL
2.3.2 FUNCTION OUTLINE
2.3.3 SYSTEM ENVIRONMENT
2.3.4 INSTALLATION OF SOFTWARE
2.3.5 UPDATE OF SOFTWARE
2.3.6 SCREEN
2.3.7 DETAILS OF EACH FUNCTION
2.3.8 HOW TO WRITE FIRMWARE DATA
2.4 FIRMWARE REWRITING BY COMPACT FLASH
2.4.1 UPDATING METHOD
2.4.2 ACTION WHEN DATA TRANSFER FAILS
2.5 UPDATING THE FIRMWARE WITH THE INTERNET ISW
2.5.1 OUTLINE
2.5.2 SERVICE ENVIRONMENT
2.5.3 PREPARATIONS FOR FIRMWARE REWRITING
2.5.4 FIRMWARE REWRITING
2.5.5 ERROR CODE LIST FOR THE INTERNET ISW
TROUBLESHOOTING
3. CHECKING THE SYSTEM CONFIGURATION
4. STATUS CODES
5. TROUBLESHOOTING PROCEDURES
5.1 UNABLE TO PRINT OVER THE NETWORK

PC-104/204
GENERAL
1. PRODUCT SPECIFICATIONS
2. PAPER FEED PATH
MAINTENANCE
3. PERIODICAL CHECK
3.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
3.1.1 REPLACING THE SEPARATION ROLLER ASSY
3.1.2 REPLACING THE FEED ROLLER
3.1.3 REPLACING THE PICK-UP ROLLER
4. OTHER
4.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
4.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
4.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
4.2.2 CLEANING PARTS LIST
4.3 DISASSEMBLY/ASSEMBLY PROCEDURE
4.3.1 RIGHT DOOR/REAR RIGHT COVER/LOWER RIGHT COVER/FRONT RIGHT COVER
4.3.2 REAR COVER/LEFT COVER
4.4 CLEANING PROCEDURE
4.4.1 SEPARATION ROLLER
4.4.2 FEED ROLLER
4.4.3 PICK-UP ROLLER
4.4.4 VERTICAL TRANSPORT ROLLER
ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. SENSOR CHECK
6.1 CHECK PROCEDURE
6.1.1 SENSOR CHECK SCREEN
6.1.2 SENSOR CHECK LIST
7. MECHANICAL ADJUSTMENT
7.1 ADJUSTING THE PAPER REFERENCE POSITION
7.1.1 CENTERING
7.1.2 CENTERING (DUPLEX)
TROUBLESHOOTING
8. JAM DISPLAY
8.1 MISFEED DISPLAY
8.1.1 MISFEED DISPLAY RESETTING PROCEDURE
8.2 SENSOR LAYOUT
8.3 SOLUTION
8.3.1 INITIAL CHECK ITEMS
8.3.2 TRAY3 FEED SECTION/VERTICAL TRANSPORT SECTION MISFEED (PC-104/204)
8.3.3 TRAY4 FEED SECTION/VERTICAL TRANSPORT SECTION MISFEED (PC-204)
9. TROUBLE CODE
9.1 TROUBLE CODE DISPLAY
9.2 TROUBLE CODE LIST
9.3 SOLUTION
9.3.1 C0206: TRAY3 LIFT-UP FAILURE
C0208: TRAY4 LIFT-UP FAILURE

PC-405
GENERAL
1. PRODUCT SPECIFICATION
2. PAPER FEED PATH
MAINTENANCE
3. PERIODICAL CHECK
3.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
3.1.1 REPLACING THE SEPARATION ROLLER ASSY
3.1.2 REPLACING THE FEED ROLLER
3.1.3 REPLACING THE PICK-UP ROLLER
4. OTHER
4.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
4.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
4.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
4.2.2 CLEANING PARTS LIST
4.3 DISASSEMBLY/ASSEMBLY PROCEDURE
4.3.1 RIGHT DOOR/REAR RIGHT COVER/LOWER RIGHT COVER/FRONT RIGHT COVER
4.3.2 REAR COVER/LEFT COVER
4.3.3 DRAWER
4.3.4 WIRE
4.4 CLEANING PROCEDURE
4.4.1 SEPARATION ROLLER
4.4.2 FEED ROLLER
4.4.3 PICK-UP ROLLER
4.4.4 VERTICAL TRANSPORT ROLLER
ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. SENSOR CHECK
6.1 CHECK PROCEDURE
6.1.1 SENSOR CHECK SCREEN
6.1.2 SENSOR CHECK LIST
7. MECHANICAL ADJUSTMENT
7.1 ADJUSTING THE PAPER REFERENCE POSITION
7.1.1 CENTERING
7.1.2 CENTERING (DUPLEX)
7.2 SHIFTER MOVEMENT TIMING BELT ADJUSTMENT
TROUBLESHOOTING
8. JAM DISPLAY
8.1 MISFEED DISPLAY
8.1.1 MISFEED DISPLAY RESETTING PROCEDURE
8.2 SENSOR LAYOUT
8.3 SOLUTION
8.3.1 INITIAL CHECK ITEMS
8.3.2 LCT PAPER FEED SECTION/VERTICAL TRANSPORT SECTION MISFEED
9. TROUBLE CODE
9.1 TROUBLE CODE DISPLAY
9.2 TROUBLE CODE LIST
9.3 SOLUTION
9.3.1 C0001: LCT COMMUNICATION ERROR
9.3.2 C0209: LCT ELEVATOR MOTOR FAILURE
9.3.3 C0210: LCT LIFT FAILURE
9.3.4 C0212: LCT LOCK RELEASE FAILURE
9.3.5 C0213: LCT SHIFT GATE OPERATION FAILURE
9.3.6 C0214: LCT SHIFT FAILURE
9.3.7 C0215: LCT SHIFT MOTOR FAILURE

FS-519/PK-515/OT-602
GENERAL
1. PRODUCT SPECIFICATIONS
1.1 FS-519
1.2 PK-515
1.3 OT-602
2. PAPER FEED PATH
2.1 FEEDING PAPER TO THE 1ST EXIT TRAY
2.2 FEEDING PAPER TO THE 2ND EXIT TRAY
2.3 FEEDING PAPER TO THE 2ND EXIT TRAY (WHEN OT-602 IS MOUNTED)
MAINTENANCE
3. PERIODICAL CHECK
3.1 MAINTENANCE PROCEDURE (PERIODICAL CHECK PARTS)
3.1.1 REPLACING THE PADDLES
3.1.2 REPLACING THE CLEANING PAD
3.1.3 LUBRICATING THE WORM GEAR AND REPLACING THE COVER FILM
3.1.4 CLEANING OF THE ROLLERS AND ROLLS
3.1.5 CLEANING OF THE PADDLES
4. OTHER
4.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
4.2 PRECAUTIONS TO BE OBSERVED WHEN OPTION CONFIGURATION IS CHANGED
4.2.1 SETTING THE EXIT TRAY DETECTION POSITION
4.3 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
4.3.1 DISASSEMBLY/ASSEMBLY PARTS LIST
4.4 DISASSEMBLY/ASSEMBLY PROCEDURE
4.4.1 FINISHER UNIT RIGHT FRONT COVER
4.4.2 FINISHER UNIT LEFT FRONT COVER
4.4.3 FINISHER UNIT REAR COVER
4.4.4 FINISHER UNIT UPPER COVER
4.4.5 FRONT DOOR
4.4.6 MIDDLE GUIDE
4.4.7 INTAKE COVER
4.4.8 TRAY UNIT FRONT COVER/TRAY UNIT REAR COVER/CONNECTOR COVER
4.4.9 TRAY 1/TRAY 2
4.4.10 OUTPUT TRAY (OT-602): OPTION
4.4.11 TRAY UNIT
4.4.12 FINISHER UNIT
4.4.13 CHANGING THE HEIGHT OF THE STAND TABLE
4.4.14 HEIGHT AND ANGLE ADJUSTMENT OF STAND TABLE
4.4.15 STAPLER UNIT
4.4.16 PUNCH KIT (PK-515): OPTION
4.4.17 EXIT ROLLER MOTOR/STORAGE PADDLE DRIVE CLUTCH/EXIT UPPER ROLLER/
STORAGE PADDLE
4.4.18 EXIT PADDLE DRIVE CLUTCH/EXIT LOWER ROLLER
4.4.19 ALIGNING SECTION
4.4.20 ELEVATOR MOTOR/TIMING BELT
4.4.21 SHUTTER DRIVE GEAR
4.4.22 DUPLEX GUIDE SOLENOID
4.4.23 FS CONTROL BOARD
ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. SENSOR CHECK
6.1 CHECK PROCEDURE
6.1.1 SENSOR CHECK SCREEN
6.1.2 SENSOR CHECK LIST
7. FINISHER OPERATIONS
7.1 ENTERING FINISHER
7.2 FINISHER CHECK
7.3 PUNCH STOP POSITION ADJUSTMENT (PK-515)
7.4 PUNCH LOOP LENGTH ADJUSTMENT (PK-515)
7.4.1 CONTROL PANEL
7.4.2 JIG SOFTWARE
7.5 PUNCH OPTION
7.5.1 PUNCH KIT TYPE
7.5.2 # OF PUNCH-HOLES
8. MECHANICAL ADJUSTMENT
8.1 PUNCH HOLE DEVIANCE ADJUSTMENT (PK-515)
8.2 STAPLE POSITION ADJUSTMENT
8.3 STAPLE HOME POSITION SENSOR POSITION ADJUSTMENT
8.4 ADJUSTMENT OF CLEARANCE BETWEEN STAPLER AND FD STOPPER
TROUBLESHOOTING
9. JAM DISPLAY
9.1 MISFEED DISPLAY
9.1.1 MISFEED DISPLAY RESETTING PROCEDURE
9.2 SENSOR LAYOUT
9.3 SOLUTION
9.3.1 INITIAL CHECK ITEMS
9.3.3 TRANSPORT SECTION MISFEED
9.3.4 EXIT SECTION MISFEED
9.3.5 FINISHER BUNDLE EXIT MISFEED
9.3.6 FINISHER STAPLE MISFEED
9.3.7 FINISHER PUNCH MISFEED (PK-515)
10. MALFUNCTION CODE
10.1 TROUBLE CODE
10.2 SOLUTION
10.2.1 C1004: FNS COMMUNICATION ERROR
10.2.2 C1183: ELEVATOR MOTOR ASCENT/DESCENT DRIVE FAILURE
10.2.3 C1190: ALIGNING PLATE 1 DRIVE FAILURE
10.2.4 C1191: ALIGNING PLATE 2 DRIVE FAILURE
10.2.5 C11A0: PAPER HOLDING DRIVE FAILURE
10.2.6 C11A1: EXIT ROLLER PRESSURE/RETRACTION FAILURE
10.2.7 C11A3: SHUTTER DRIVE FAILURE
10.2.8 C11B0: STAPLE UNIT CD DRIVE FAILURE
10.2.9 C11B2: STAPLE DRIVE FAILURE
10.2.10 C11C0: PUNCH CAM MOTOR UNIT FAILURE
10.2.11 C1301: FINISHING OPTION COOLING FAN MOTOR FAILURE
10.2.12 CC155: FINISHER ROM FAILURE

MT-502
GENERAL
1. PRODUCT SPECIFICATION
2. PAPER PATH
MAINTENANCE
3. OTHER
3.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
3.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
3.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
3.2.2 CLEANING PARTS LIST
3.3 DISASSEMBLY/ASSEMBLY PROCEDURE
3.3.1 REAR COVER/RIGHT DOOR
3.3.2 FRONT COVER/UPPER COVER/PAPER OUTPUT TRAY
3.4 CLEANING PROCEDURE
3.4.1 CLEANING OF THE ROLLER AND ROLL
ADJUSTMENT/SETTING
4. HOW TO USE THE ADJUSTMENT SECTION
5. SENSOR CHECK
5.1 CHECK PROCEDURE
5.1.1 SENSOR CHECK SCREEN
5.1.2 SENSOR CHECK LIST
6. FINISHER OPERATIONS
6.1 ENTERING FINISHER CHECK
6.2 FINISHER CHECK MODES
TROUBLESHOOTING
7. JAM DISPLAY
7.1 MISFEED DISPLAY
7.1.1 MISFEED DISPLAY RESETTING PROCEDURE
7.2 SENSOR LAYOUT
7.3 SOLUTION
7.3.1 INITIAL CHECK ITEMS
7.3.3 TRANSPORT SECTION MISFEED

SD-505
GENERAL
1. PRODUCT SPECIFICATION
2. PAPER PATH
MAINTENANCE
3. SERVICE TOOL
3.1 CE TOOL LIST
4. OTHER
4.1 DISASSEMBLY/ADJUSTMENT PROHIBITED ITEMS
4.2 DISASSEMBLY/ASSEMBLY/CLEANING LIST (OTHER PARTS)
4.2.1 DISASSEMBLY/ASSEMBLY PARTS LIST
4.2.2 CLEANING PARTS LIST
4.3 DISASSEMBLY/ASSEMBLY PROCEDURE
4.3.1 PAPER OUTPUT TRAY/FRONT COVER
4.3.2 REAR COVER
4.3.3 UPPER COVER
4.3.4 SADDLE UNIT
4.3.5 CREASE UNIT
4.3.6 STAPLER UNIT
4.3.7 IN & OUT GUIDE MOTOR
4.3.8 CREASE ROLLER
4.4 CLEANING PROCEDURE
4.4.1 CLEANING OF THE ROLLERS AND ROLLS
ADJUSTMENT/SETTING
5. HOW TO USE THE ADJUSTMENT SECTION
6. SENSOR CHECK
6.1 CHECK PROCEDURE
6.1.1 SENSOR CHECK SCREEN
6.1.2 SENSOR CHECK LIST
7. FINISHER OPERATIONS
7.1 ENTERING FINISHER CHECK
7.2 FINISHER CHECK MODES
7.3 FOLD & STAPLE POS. ADJUSTMENT
7.3.1 CONTROL PANEL
7.3.2 JIG SOFTWARE
7.4 CENTER STAPLE POSITION ADJUSTMENT
7.4.1 CONTROL PANEL
7.4.2 JIG SOFTWARE
8. MECHANICAL ADJUSTMENT
8.1 FOLD ANGLE ADJUSTMENT
8.2 CENTER STAPLE ANGLE ADJUSTMENT
TROUBLESHOOTING
9. JAM DISPLAY
9.1 MISFEED DISPLAY
9.2 SENSOR LAYOUT
9.3 SOLUTION
9.3.1 INITIAL CHECK ITEMS
9.3.3 PAPER BUNDLE EXIT MISFEED
9.3.4 STAPLE UNIT 1 MISFEED/STAPLE UNIT 2 MISFEED
9.3.5 CREASING SECTION MISFEED
10. MALFUNCTION CODE
10.1 TROUBLE CODE
10.2 SOLUTION
10.2.1 C11A2: SADDLE EXIT ROLLER PRESSURE/RETRACTION FAILURE
10.2.2 C11A4: SADDLE EXIT MOTOR FAILURE
10.2.3 C11A5: SADDLE IN & OUT GUIDE MOTOR FAILURE
10.2.4 C11A6: SADDLE LAYABLE GUIDE DRIVE FAILURE
10.2.5 C11B5: SIDE STAPLE 1 DRIVE FAILURE
10.2.6 C11B6: SIDE STAPLE 2 DRIVE FAILURE
10.2.7 C11D0: CREASE MOTOR DRIVE FAILURE

Number of pages: 844.