Service Manual and Parts List Manual Kyocera ECOSYS M3145dn M3145idn M3645dn M3645idn M3655idn M3660idn PF-3110;
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1. SPECIFICATIONS
1 – 1 Specifications
(1) Common function
(2) Copy function
(3) Printer function
(4) Scanner function
(5) Document processor
(6) Paper Feeder (500-sheet) (Option)
(7) Manual Stapler (Option)
1 – 2 Parts names
(1) Main part appearance
(2) A connector and an inside
(3) Option
(4) Operation panel
(4-1)HyPAS model (7Inch TSI)
(4-2) Basic model (5 Line LCD)
1 – 3 Option composition
2. INSTALLATION
2 – 1 Environment
2 – 2 Unpacking and installation
2 – 3 Installing an accessories option
(1) Installing the SD card
(2) Installing the expansion memory
(3) Installing the HD-6/HD-7(SSD)
(4) Wireless interface kit (IB-36)
(5) Installing the Card reader holder
3. MACHINE DESIGN
3 – 1 Mechanical Configuration
(1) Cross-section view (45 ppm model)
(2) Cross-section view (55/60 ppm model)
3 – 2 Extension device construction (option)
(1) 500-sheet x1 Paper Feeder cross-section view (PF-3110)
3 – 3 Electric parts
(1) PWBs
(1-1)Layout
(1-2)Part name table
(2) Sensors and Switches
(2-1)Layout
(2-2)Part name table
(3) Motors
(3-1)Layout
(3-2)Part name table
(4) Other parts
(4-1)Layout
(4-2)Part name table
3 – 4 Electric parts (Optional unit)
(1) Paper feeder (PF-3110)
(1-1)Layout
3 – 5 Mechanical construction
(1) Paper feed section
(1-1)Cassette paper feed section
(1-2)MP tray paper feed section
(2) Optical section
(2-1)Image scanner section
(2-2)Laser scanner section
(3) Developer section
(3-1)Develolper unit
(4) Drum section
(4-1)Charger roller unit
(4-2)Cleaning unit
(5) Conveying section
(6) Transfer/Separation section
(7) Fuser section
(7-1)45 ppm model
(7-2)55/60 ppm model
(8) Exit/feed-shift section
(8-1)45 ppm model
(8-2)55/60 ppm model
(9) Duplex conveying unit
(10) Document processer (45 ppm model)
(10-1)Original feed section
(10-2)Original conveying section and reverse/exit section
(11) Document processor (55/60 ppm model)
3 – 6 Mechanical construction (option)
(1) Paper feeder (PF-3110)
4. MAINTENANCE
4 – 1 Precautions for the maintenance
(1) Precautions
(2) Storage and handling of the drum
(3) Storage of the toner container
(4) Screening of the toner container
4 – 2 Maintenance parts
(1) Maintenance kits
(1-1)45 ppm/Basic model
(1-2)45 ppm/HyPAS model
(1-3)55/60 ppm model
(2) Maintenance parts list
4 – 3 Maintenance parts replacement procedures
(1) Cassette feed section
(1-1)Detaching and reattaching the feed roller assembly
(1-2)Detaching and refitting the retard roller
(2) MP tray feed section
(2-1)Detaching and refitting the MP paper feed pulley
(3) Developer section
(3-1)Detaching and refitting the developer unit
(4) Drum section
(4-1)Detaching and refitting the drum unit
(4-2)Detaching and refitting the charger unit
(5) Transfer section
(5-1)Detaching and refitting the transfer roller
(6) Fuser section
(6-1)Detaching and refitting the fuser unit
(7) Document processor (45 ppm model)
(7-1)Detaching and refitting DP paper feed roller or DP pickup pulley
(7-2)Detaching and refitting the DP separation pad
(8) Document processor (55/60 ppm model)
(8-1)Detaching and refitting DP paper feed roller or DP pickup roller
(8-2)Detaching and refitting the DP separation pad
4 – 4 Disassembly and Reassembly procedures
(1) Outer covers
(1-1)Detaching and reattaching the front cover
(1-2)Detaching and refitting the inlet cover and the interface slot cover
(1-3)Detaching and refitting the right stay cover
(1-4)Detaching and refitting the right upper cover
(1-5)Detaching and refitting the left upper cover
(1-6)Detaching and refitting the center stay cover
(1-7)Detaching and refitting the right lower cover
(1-8)Detaching and refitting the rear left cover
(1-9)Detaching and refitting the left lower cover
(1-10)Detaching and refitting the front right cover
(1-11)Detaching and refitting the top tray cover
(1-12)Detaching and refitting the rear cover
(2) Optical section
(2-1)Detaching and refitting the exposure lamp (7 Inch TSI)
(2-2)Detaching and refitting the exposure lamp (5 Line LCD)
(2-3)Detaching and refitting the image scanner unit
(2-4)Detaching and refitting the laser scanner unit
(3) Eject section
(3-1)Detaching and refitting the eject unit
(4) Duplex section
(4-1)Detaching and refitting the duplex conveying unit
(5) Drive section
(5-1)Detaching and refitting the main driving motor unit
(5-2)Detaching and refitting the feed driving motor unit
(6) Document processor (45 ppm model)
(6-1)Detaching and refitting the DP revers motor
(6-2)Detaching and refitting the DP paper feed motor and the DP conveying motor
(6-3)Detaching and reattaching the document processor: Including DP electric wire
(6-4)Detaching and reattaching the document processor: Except DP electric wire
(7) Document processor (55/60 ppm model)
(7-1)Detaching and reattaching the DP front cover
(7-2)Detaching and reattaching the DP left rear cover
(7-3)Detaching and reattaching the DP rear right cover
(7-4)Detaching and reattaching the DP drive unit
(7-5)Detaching and reattaching the document processor: Including DP electric wire
(7-6)Detaching and reattaching the DP drive unit: Except DP electric wire
(7-7)Detaching and reattaching the CIS
(7-8)Detaching and reattaching the TX PWB
(7-9)Detaching and reattaching the RX PWB
(8) Other parts
(8-1)Detaching and refitting the LCD
(8-2)Detaching and refitting the transfer roller
(8-3)Detaching and refitting the language sheets (5 Line LCD)
(8-4)Detaching and refitting the language sheets (7 Inch TSI)
(8-5)Detaching and refitting the power source fan motor
(8-6)Direction of installing the principal fan motors
(9) PWBs
(9-1)Detaching and refitting the Control PWB
(9-2)Detaching and refitting the connect-L PWB
(9-3)Detaching and refitting the connect-R PWB
(9-4)Detaching and refitting the high voltage PWB
(9-5)Detaching and refitting the power source PWB
(9-6)Detaching and refitting the operation panel PWB. (5 Line LCD)
(9-7)Detaching and refitting the operation panel PWB. (7 Inch TSI)
(9-8)Detaching and refitting the FAX assembly (FAX model only)
5. FIRMWARE
5 – 1 Firmware update (7 Inch TSI)
5 – 2 Firmware update (5 Line LCD)
6. MAINTENANCE MODE
6 – 1 Maintenance mode
(1) Executing the maintenance mode
(2) Maintenance modes list
(3) Contents of the maintenance mode items
6 – 2 Service mode
(1) Executing a service mode
(2) Description of service mode
7. TROUBLESHOOTING
7 – 1 Image formation problems
(1) Isolate the place of image failure
(2) Poor image (due to DP and scanner reading)
(2-1)No image appears (entirely white)
(2-2)No image appears (entirely black)
(2-3)Image is too light
(2-4)The background is colored
(2-5)White streaks are printed vertically
(2-6)Black streaks appear longitudinally
(2-7)Streaks are printed horizontally
(2-8)One side of the print image is darker or brighter than the other
(2-9)Black dots appear on the image
(2-10)Image is blurred
(2-11)The leading edge of the image is consistently misaligned with the original
(2-12)Part of image is missing
(2-13)Image is out of focus
(2-14)Image center does not align with the original center
(2-15)Moires
(2-16)Skewed image
(2-17)Abnormal image
(3) Poor image (Image rendering problems: printer engine
(3-1)No image appears (entirely white)
(3-2)No image appears (entirely black)
(3-3)Image is too light
(3-4)The background is colored
(3-5)White streaks are printed vertically
(3-6)Black streaks appear longitudinally
(3-7)Black or white streaks appear horizontally
(3-8)Uneven density longitudinally
(3-9)Uneven density horizontally
(3-10)Black dots appear on the image
(3-11)Offset occurs
(3-12)Image is partly missing
(3-13)Image is out of focus
(3-14)Poor grayscale reproducibility
(3-15)Unevenly repeating horizontal streaks in the printed objects. Spots in the printed objects
(3-16)mage is blurred (Shifted transferring)
(3-17)The leading edge of the image is consistently misaligned with the original
(3-18)The leading edge of the image is sporadically misaligned with the original
(3-19)Paper is wrinkled
(3-20)Fusing is loose
(3-21)Image center does not align with the original center
(3-22)paper edges with toner
(3-23)reverse side of paper
(3-24)Carrier leaking occurs
7 – 2 Feeding/Conveying Failures
(1) First check items
7 – 3 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection condition
(3) Items and corrective actions relating to the device that will cause paper jam
(4) Paper jam at feeding from cassette 1
(5) Paper jam at feeding from cassette 2 (paper feerder)
(6) Paper jam at feeding from multi paper feed
(7) Paper jam at the duplex re-feeding part
(8) Electrical parts that could cause paper jam at the transfer, the fuser and the eject parts
7 – 4 Self-diagnostic function
(1) Self-diagnostic function
(2) Self diagnostic codes
(2-1)System Error (Fxxxx) Outline
7 – 5 Electric problems
7 – 6 Mechanical problems
7 – 7 FAX Related Errors
(1) FAX Related Errors
(2) Table of general classification
(2-1)U004XX error code table: Interrupted phase B
(2-2)U006XX error code table: Problems with the unit
(2-3)U008XX error code table: Page transmission error
(2-4)U009XX error code table: Page reception error
(2-5)U010XX error code table: G3 transmission
(2-6)U011XX error code table: G3 reception
(2-7)U017XX error code table: V.34 transmission
(2-8)U018XX error code table: V.34 reception
(2-9)U023XX error code table: Relay command abnormal reception
(2-10)U044XX error code table: Encrypted transmission
7 – 8 Send error code
(1) Scan to SMB error codes
(2) Scan to FTP error codes
(3) Scan to E-mail error codes
8. PWBs
8 – 1 Description for PWB
(1) Control PWB
(1-1)PWB photograph
(1-2)Connector position
(1-3)Connector lists
(2) Connect-L PWB
(2-1)PWB photograph
(2-2)Connector position
(2-3)Connector lists
(3) Connect-R PWB
(3-1)PWB photograph
(3-2)Connector position
(3-3)Connector lists
(4) High voltage PWB
(4-1)PWB photograph
(4-2)Connector position
(4-3)Connector lists
(5) Low voltage PWB
(5-1)PWB photograph
(5-2)Connector position
(5-3)Connector lists
(6) Operation panel PWB (7 Inch TSI)
[CONFIDENTIAL]
(6-1)PWB photograph
(6-2)Connector position
(6-3)Connector lists
(7) Operation panel PWB (5 Line LCD)
(7-1)PWB photograph
(7-2)Connector position
(7-3)Connector list
9. APPENDIXES
9 – 1 Repetitive defects gauge
9 – 2 Firmware environment commands
9 – 3 Chart of image adjustment procedures
9 – 4 Wiring diagram (45 ppm model (HyPAS model))
9 – 5 Wiring diagram (45 ppm model (Basic model))
9 – 6 Wiring diagram (55/60 ppm model (HyPAS model))
9 – 7 Wiring diagram (PF-3110) (option)
9 – 8 Installation Guide
(1) PF-3110
(2) MS-5100B
and Parts List Manual.
Kyocera ECOSYSM3145dn ECOSYSM3145idn ECOSYSM3645dn ECOSYSM3645idn ECOSYSM3655idn ECOSYSM3660idn ECOSYSPF-3110 M3145 M3145 M3645 M3645 M3655 M3660 PF3110