Kyocera TASKalfa 4002i TASKalfa 5002i TASKalfa 6002i Service Manual and Parts List Manual

With:
PF-7100/7110/7120
DP-7100/7110
DF-7100/7110/7120
AK-7100/MT-730(B)/BF-730
JS-7100/PH-7A/PH-7C
PH-7100/PH-7120
FAX System 12

Service Manual and Parts List Manual Kyocera TASKalfa 4002i TASKalfa 5002i TASKalfa 6002i;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Kyocera copier.
You can print, zoom or read any diagram, picture or page from this Service Manual and Parts List Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Kyocera TASKalfa 4002i TASKalfa 5002i TASKalfa 6002i photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

Content for Service Manual:
1. SPECIFICATIONS
1-1 Detail Specifications
(1) Common function
(2) Copy Functions
(3) Printer Functions
(4) Scanner Functions
(5) Option
(5-1) Document Processor
(5-2) Paper Feeder (500-sheet x 2)
(5-3) Large Capacity Feeder (1,650-sheet x 2)
(5-4) Side Feeder (3000-sheet)
(5-5) Inner Finisher
(5-6) Punch Unit (For Inner Finisher)
(5-7) 1000-sheet Finisher
(5-8) 4000-sheet Finisher
(5-9) Punch Unit (For 1,000-Sheet/4,000-Sheet Finisher)
(5-10) Mailbox (For 4,000-Sheet Finisher)
(5-11) Folding Unit (For 4,000-Sheet Finisher)
(5-12) Job Separator (JS) Tray
(5-13) Banner Tray
(5-14) FAX System
1-2 Part Names
(1) Machine
(1-1) Exterior
(1-2) Connectors/Interior
(1-3) With Optional Equipment Attached
(1-4) FAX System
(1-5) Operation Panel Keys
1-3 Option configuration
(1) Option
(1-1) DP-7110 “Document Processor (Dual Scan)”
DP-7100 “Document Processor (Dual Reverse Scan)”
PLATEN COVER TYPE E “Original Cover”
(1-2) MT-730(B) “Mailbox”
(1-3) DF-7110 “4,000-Sheet Finisher”
(1-4) DF-7120 “1,000-Sheet Finisher”
(1-5) BF-730 “Folding Unit ”
(1-6) PF-7100 “Paper Feeder (500-sheet x2)”
(1-7) PF-7110 “Large Capacity Feeder (1,650-sheet x 2)”
(1-8) PF-7120 “Side Feeder (3,000-sheet)”
(1-9) Banner Guide 10 “Banner Tray”
(1-10) DF-7100 “Inner Finisher”
(1-11) PH-7100, PH-7120, PH-7130 “Punch Unit”
(1-12) PH-7A, PH-7C, PH-7D “Punch Unit”
(1-13) JS-7100 “Job Separator”
(1-14) NK-7100, NK-7110 “Optional Numeric Keypad”
(1-15) DT-730 (B) “Document Table”
(1-16) Keyboard Holder 10 “Keyboard Holder”
(1-17) FAX System 12 “FAX Kit”
(1-18) IB-50 “Network Interface Kit”
(1-19) IB-51 “Wireless Network Interface Kit”
(1-20) IB-35 “Wireless Network Interface Kit”
(1-21) Card Authentication Kit(B) “Card Authentication Kit”
(1-22) Internet FAX Kit(A) “Internet FAX Kit”
(1-23) Data Security Kit(E) “Data Security Kit”
(1-24) UG-33 “Thin Print Option”
(1-25) UG-34 “Emulation Upgrade Kit”
(1-26) Scan Extension Kit(A) “OCR Scan Activation Kit”
1-4 Module map

2. INSTALLATION
2-1 Environment
2-2 Installing the main unit
(1) Unpacking and checking bundled items
(1-1) Main unit
(2) Unpacking and checking bundled items(Enhancement devices)
(2-1) Paper Feeder (PF-7100)
(2-2) Large Capacity Feeder (PF-7110)
(2-3) Side Feeder (PF-7120)
(2-4) Document Processor (DP-7100)
(2-5) Document Processor (DP-7110)
(2-6) Inner Finisher (DF-7100)
(2-7) 1000-sheet Finisher (DF-7120)
(2-8) 4,000-sheet Finisher (DF-7110)
(2-9) Mailbox (MT-730(B))
(2-10) Folding unit (BF-730)
(2-11) Punch unit (PH-7A / PH-7C / PH-7D)
(2-12) Punch Unit (PH-7100 / PH-7120 / PH-7130)
(3) Notes on main unit transportation
(4) Release the lock of the scanner mirror frame
(5) Release of lift plate stopper
(6) Attaching the sub tray
(7) Affixing the operation panel sheet (220-240V models only)
(8) Optional unit installation
(9) Connecting the Interface Cable
(10) Connecting the FAX cable (FAX installation only)
(11) Loading Paper
(11-1) Precaution for Loading Paper
(11-2) Set paper in the cassette
(11-3) Loading Envelopes or Cardstock in the Cassettes
(11-4) Set paper in the large capacity feeder
(11-5) Set paper in the side feeder
(12) Connecting the Power Cord
(13) Turn the power on
(14) Setting up the Toner Container
(15) Default Setting
(15-1) Setting Date and Time
(15-2) Network Setup (LAN Cable Connection)
(15-3) Paper size and media type setting
(16) Installing Software
(17) Setup setting at high altitude place
(18) Image adjustment
(18-1) Setting the ID correction operation (Maintenance mode U464)
(18-2) Adjusting the halftone automatically (Maintenance mode U410)
(18-3) Output Maintenance report (Execute maintenance mode U000)
(18-4) Clearing the counts (Execute maintenance mode U927)
(18-5) Setting the delivery date (Execute maintenance mode U278)
(19) Exiting from the maintenance mode
(20) Completion of installing the main unit (Turning the power off)
(21) Turn the power on again
2-3 Installing the optional equipment
(1) SD/SDHC memory card
(2) Gigabit Ethernet extension kit (IB-50)
(3) Wireless LAN interface (IB-51)
(4) Wireless LAN interface (IB-35) (120V model standard)
(5) Document table (DT-730(B))
(6) Numeric Keypad (NK-7100 / NK-7110)
(7) ID card reader
(8) USB keyboard (120V /220-230V model only)
(9) Handset (100V model only)
(10) Cassette heater
(10-1) In the case of main unit cassette
(10-2) In case of Paper Feeder (PF-7100)
(10-3) In case of Large Capacity Feeder (PF-7110)
(10-4) In case of Side Feeder (PF-7120)
(11) Coin Vender (option for 100v model only)
(12) Banner Tray
(13) Attach the optional cable
2-4 About Optional Applications
2-5 Initializing procedures after installing the FAX system

3. MACHINE DESIGN
3-1 Mechanical Configuration
(1) Cross-section view
3-2 Extension device construction (option)
(1) Paper feeder cross-section view (PF-7100)
(2) Large capacity feeder cross-section view (PF-7110)
(3) Side feeder cross-section view (PF-7120)
(4) Document processor cross-section view (DP-7100)
(5) Document processor cross-section view (DP-7110)
(6) Attachment kit cross-section view (AK-7100)
(7) Inner Finisher cross-section view (DF-7100)
(8) 4,000-sheet Finisher cross-section view (DF-7110)
(9) 1,000-sheet Finisher cross-section view (DF-7120)
(10) Mailbox cross-section view (MT-730(B))
(11) Folding unit cross-section view (BF-730)
(12) Job separator cross-section view (JS-7100)
3-3 Paper conveying and Paper detection
(1) Main unit+DP-7100+PF-7100+DF-7100+PH-7110
(2) Main unit+DP-7110+PF-7110+PF-7120+AK-7100+DF-7110+MT-730(B)+BF-730+PH-7
(3) Main unit+DP-7100+PF-7110+AK-7100+DF-7120+PH-7
3-4 Electric parts
(1) Wire connection
(1-1) (Machine rear side)
(1-2) Backside of the shield box
(2) Descriptions about the major PWBs
(2-1) Main PWB
(2-2) Engine PWB
(2-3) Main high-voltage PWB
(2-4) Transfer high-voltage PWB
(2-5) Low power voltage PEB
(2-6) IH PWB
(2-7) Operation panel main PWB
(2-8) Fuser high voltage PWB
(3) Electric parts layout
(3-1) PWBs
(3-2) Part name table (PWB)
(3-3) Sensors and Switches
(3-4) Part name table (Sensors and Switches)
(3-5) Motors
(3-6) Part name table (motor)
(3-7) Others
(3-8) Part name table (other)
3-5 Electric parts (Optional unit)
(1) Electric parts layout
(1-1) Document Processor (DP-7100)
(1-2) Document Processor (DP-7110)
(1-3) Paper feeder (PF-7100)
(1-4) Large capacity feeder (PF-7110)
(1-5) Side feeder (PF-7120)
(1-6) Inner Finisher (DF-7100)
(1-7) Punch unit (PH-7100/7110/7120/7130)
(1-8) Attachment kit (AK-7100)
(1-9) 4000-sheet finisher (DF-7110)
(1-10) 1000-sheet finisher (DF-7120)
(1-11) Mailbox (MT-730(B))
(1-12) Punch unit (PH-7)
(1-13) Folding unit (BF-730)
(1-14) Job separator (JS-7100)
3-6 Drive system
(1) Consisting of unit drive
(2) Drive location
(3) Drive unit
(3-1) Feed drive unit
(3-2) Main drive unit
(3-3) Toner supply drive unit
(3-4) Fuser drive unit
3-7 Mechanical construction
(1) Paper feed and conveying section
(1-1) Cassette feed section
(1-2) MP tray paper feed section
(1-3) Paper conveying section
(2) Optical section
(2-1) Image scanner section
(2-2) Laser scanner unit
(3) Developer section
(3-1) Developer unit
(4) Drum section
(4-1) Main charger unit
(4-2) Cleaning
(5) Transfer and separation section
(5-1) Primary transfer unit
(5-2) Secondary transfer roller unit
(6) Fuser section
(6-1) Fuser unit
(7) Exit feedshift section
(7-1) Exit unit
(7-2) Exit paper jam
(8) Duplex conveying section
(8-1) Duplex conveying unit
3-8 Mechanical construction (option)
(1) Paper feeder (PF-7100)
(1-1) Cassette feed section
(2) Large capacity feeder (PF-7110)
(2-1) Cassette section
(3) Side feeder (PF-7120)
(3-1) Cassette feed section
(4) Document Processor (DP-7100)
(4-1) Original paper feed section
(4-2) Original conveying section and exit section
(4-3) Dual Reverse Scan
(5) Document Processor(DP-7110)
(5-1) Original paper feed section
(5-2) Original conveying section and exit section
(6) Inner Finisher (DF-7100)
(6-1) Paper conveying section
(6-2) Bundle exit operation
(7) 4000-sheet Finisher (DF-7110)
(7-1) Paper entry and feedshift and DF tray B exit section
(7-2) Feedshift operation to the DF tray B or finishing section
(7-3) Finishing section
(7-4) Relief drum operation
(7-5) Bundle exit operation
(8) 1000-sheet Finisher (DF-7120)
(8-1) Finishing section
(8-2) Bundle exit operation
(9) Mailbox (MT-730(B))
(9-1) Operation of output to the mailbox tray
(10) Punch unit (PH-7)
(11) Folding unit (BF-730)
(11-1) Paper folding operation (Center-folding, Tri-folding)
(11-2) Tri-folding position adjustment for the folding unit

4. MAINTENANCE
4-1 Precautions for the maintenance
(1) Precautions
(2) Storage and handling of the drum
(3) Storage of the toner container
4-2 Maintenance parts
(1) Maintenance kit
(2) Executing the maintenance mode after replacing the maintenance kit
4-3 Maintenance parts replacement procedures
(1) Cassette feed section
(1-1) Detaching and attaching the retard roller, the pickup roller and the feed roller
(1-2) Detaching and reattaching the regist cleaner
(2) MP tray feed section
(2-1) Detaching and reattaching the MP feed roller
(2-2) Detaching and reattaching the MP retard roller
(3) Transfer section
(3-1) Detaching and reattaching the primary transfer unit
(3-2) Detaching and reattaching the secondary transfer unit
(3-3) Detaching and reattaching the secondary transfer roller
(4) Drum section
(4-1) Detaching and reattaching the drum unit
(4-2) Detaching and reattaching the main charge roller unit
(5) Developer section
(5-1) Detaching and reattaching the developer unit
(6) Fuser section
(6-1) Detaching and reattaching the fuser unit
(6-2) Adjusting the fuser unit height (Trailing edge skew image adjustment)
(7) Others
(7-1) Detaching and reattaching the filter
4-4 Maintenance parts replacement procedures (option)
(1) Paper Feeder (PF-7100)
(1-1) Detaching and reattaching the PF retard roller, PF pickup roller and PF feed roller
(2) Large Capacity Feeder (PF-7110)
(2-1) Detaching and reattaching the PF retard roller, PF pickup roller and PF feed roller
(3) Side Feeder (PF-7120)
(3-1) Detaching and reattaching the PF pickup roller and PF feed roller
(3-2) Detaching and reattaching the PF retard roller
(4) Document Processor (DP-7100)
(4-1) Detaching and reattaching the DP pickup roller and DP feed roller
(4-2) Detaching and reattaching the DP retard roller
(5) Document Processor (DP-7110)
(5-1) Detaching and reattaching the DP pickup roller and DP feed roller
(5-2) Detaching and reattaching the DP retard roller
4-5 Adjustment procedures after replacing the maintenance kit
4-6 Disassembly and Reassembly procedures
(1) Exterior cover
(1-1) Detaching and reattaching the front cover
(1-2) Detaching and reattaching the front cover for maintenance
(1-3) Detaching and reattaching the inner cover
(1-4) Rear top cover
(1-5) Detaching and reattaching the rear bottom cover
(1-6) Detaching and reattaching the DP rear cover
(1-7) Detaching and reattaching the ISU rear cover
(1-8) Detaching and reattaching the top left cover/the rear left cover/
the lower left cover
(1-9) Detaching and reattaching the right top cover
(1-10) Detaching and reattaching the rear right top cover / rear right bottom cover
(1-11) Detaching and reattaching the right cover Assy
(2) Optical section
(2-1) Detaching and reattaching the LSU
(2-2) Detaching and reattaching the lens unit
(2-3) Detaching and reattaching the lamp unit
(2-4) Detaching and reattaching the scanner wires
(3) Drive section
(3-1) Detaching and reattaching the feed drive unit
(3-2) Detaching and attaching the main drive unit
(3-3) Detaching and reattaching the container motor
(3-4) Detaching and reattaching the toner supply drive unit
(3-5) Detaching and reattaching the fuser drive unit
(4) Others
(4-1) Detaching and reattaching the SSD
(4-2) Hard disk (HDD)
(4-3) Detaching and reattaching the lift motor
(4-4) Detaching and reattaching the fuser discharger unit
(4-5) Detaching and reattaching the exit unit
(4-6) Detaching and reattaching the waste toner box unit
(4-7) Fan motor attachment direction
(5) PWBs
(5-1) Detaching and attaching the engine PWB
(5-2) Detaching and reattaching the main PWB
(5-3) Detaching and attaching the main high voltage PWB
(5-4) Detaching and reattaching the transfer high voltage PWB
(5-5) Detaching and attaching the low voltage PWB
(5-6) Detaching and reattaching the IH PWB
(5-7) Detaching and reattaching the operation panel PWB
4-7 Disassembly and Reassembly procedures (Option)
(1) Paper Feeder (PF-7100)
(1-1) Detaching and reattaching the PF drive unit
(1-2) Detaching and reattaching the PF lift motor
(1-3) Detaching and reattaching the PF PWB
(2) Large Capacity Feeder (PF-7110)
(2-1) Detaching and reattaching the PF drive unit
(2-2) Detaching and reattaching the PF lift motor
(2-3) Detaching and reattaching the PF PWB
(3) Side Feeder (PF-7120)
(3-1) Detaching and reattaching the PF drive unit
(3-2) Detaching and reattaching the PF lift motor
(3-3) Detaching and reattaching the PF PWB
(4) Document Processor (DP-7100)
(4-1) Detaching and reattaching the document processor
(4-2) Detaching and reattaching the DP rear cover
(4-3) Detaching and attaching the DP PWB
(5) Document Processor (DP-7110)
(5-1) Detaching and reattaching the document processor
(5-2) Detaching and reattaching the DP rear cover
(5-3) Detaching and attaching the DP PWB
(5-4) Detaching and reattaching the DPCIS
(6) Inner Finisher (DF-7100)
(6-1) Detaching and reattaching the DF PWB
(7) 1000-sheet Finisher (DF-7120)
(7-1) Detaching and reattaching the DF staple unit
(7-2) Detaching and reattaching the DF PWB
(8) 4,000-sheet Finisher (DF-7110)
(8-1) Detaching and reattaching the DF staple unit
(8-2) Detaching and reattaching the DF PWB
4-8 Periodic maintenance Procedures
(1) Main unit
(2) Option
(2-1) DP-7100
(2-2) DP-7110
(2-3) PF-7100
(2-4) PF-7110
(2-5) PF-7120
(2-6) AK-7100
(2-7) DF-7100
(2-8) DF-7110
(2-9) DF-7120

5. FIRMWARE
5-1 Firmware update

6. MAINTENANCE MODE
6-1 Maintenance mode
(1) Executing method of the maintenance mode
(2) Maintenance modes list
(2-1) Content of the maintenance mode

7. TROUBLESHOOTING
7-1 Image formation problems
(1) Isolate the place of image failure
(2) Scanner Factors (When scanning the front side through DP, or scanning the back side
through the mechanically reversed DP)
(2-1) Abnormal image
(2-2) Colored background
(2-3) Black or color spots
(2-4) Blurred characters
(2-5) Mismatch between the center of the original and the center of the copy image
(Front side)
(2-6) Mismatch between the center of the original and the center of the copy image
(Back side)
(2-7) Horizontal black streaks
(2-8) Vertical streaks, band (black or color)
(2-9) Regular difference of the leading edge on the original image and copy image
(Front side)
(2-10) Regular difference of the leading edge on the original image and copy image
(Back side)
(2-11) Vertical streaks, band (white)
(2-12) Moiré (front side)
(2-13) Moiré (back side)
(2-14) Missing entire image (White / Black)
(2-15) Image is dark partly or light
(2-16) Blurred image
(2-17) Image is missing partly
(2-18) Color shift
(2-19) Skewed image
(2-20) Entire image is light
(3) Scanner Factors (Dual scan DP:When scanning the back side through DP)
(3-1) Abnormal image
(3-2) Colored background
(3-3) Black or color spots
(3-4) Mismatch between the center of the original and the center of the copy image
(3-5) Horizontal black streaks
(3-6) Vertical streaks, band (black or color)
(3-7) Regular difference of the leading edge on the original image and copy image
(3-8) Vertical streaks, band (white)
(3-9) Moiré
(3-10) Missing entire image (White / Black)
(3-11) Image is dark partly or light
(3-12) Blurred image
(3-13) Image is missing partly
(3-14) Color shift
(3-15) Skewed image
(3-16) Entire image is light
(4) Scanner Factors (when scanning on the contact glass)
(4-1) Abnormal image
(4-2) Colored background
(4-3) Black or color spots
(4-4) Blurred characters / Color Shift
(4-5) Mismatch between the center of the original and the center of the copy image
(4-6) Horizontal black streaks
(4-7) Vertical streaks, band (black or color)
(4-8) Regular difference of the leading edge on the original image and copy image
(4-9) Vertical streaks, band (white)
(4-10) Moiré
(4-11) No image comes out (White or Black)
(4-12) Image is dark partly or light
(4-13) Blurred image
(4-14) Image is missing partly
(4-15) Skewed image
(4-16) Entire image is light
(5) Engine Factors (Paper conveying cause: Transfer, Fuser and Separation)
(5-1) Background appear
(5-2) Black spots (toner smudges)
(5-3) Image is missing partly (blank image, white spots)
(5-4) Blank image
(5-5) Mismatch between the center of the original and the center of the copy image
(5-6) Dirty reverse side
(5-7) Entire image is light
(5-8) Horizontal streaks or band (White, black)
(5-9) Irregular errors at the leading edge of the original image and the copy image
(variation of paper leading edge timing)
(5-10) Blurred characters
(5-11) Offset
(5-12) Fusing failure
(5-13) Paper skew at the trailing edge
(5-14) Uneven transfer
(5-15) Blurred image
(5-16) The vertical white streaks or bands appear on the image when scanning
the first or second side through DP
(5-17) Vertical streaks, bands
(5-18) Image is missing partly
(6) Engine Factors (Image forming cause)
(6-1) Background appear
(6-2) Background appear
(6-3) Background appear
(6-4) Entire image is light
(6-5) Entire image is light
(6-6) Entire image is light
(6-7) Blank image
(6-8) Toner dirt
(6-9) Periodic toner dirt
(6-10) No image comes out (Black)
(6-11) Horizontal streaks, band (White, black)
(6-12) Irregular horizontal white streaks, white spots
(6-13) Horizontal uneven density
(6-14) Image is missing partly
(6-15) Offset
(6-16) Gradation reproducibility is low
(6-17) Blurred image
(6-18) Light vertical black streaks at both edge of paper which is outside of
the image area
(6-19) Vertical streaks, bands
(6-20) Vertical uneven density
(6-21) Vertical streaks, band (white)
7-2 Feeding/Conveying Failures
(1) Prior standard check items
(1-1) Paper jam due to the cover-open detection
(1-2) Paper jam due to the wave or curl in the fuser section of the damp paper
(1-3) Paper jam due to the dog-ear, paper skew, paper creases, fusing failure or
the paper curl
(1-4) Paper jam due to the guide factor
(1-5) Paper jam caused by improperly loaded paper in the cassette or the paper deck
(1-6) Paper jam due to the inferior paper
(1-7) Paper jam due to the conveying rollers or pulleys
(1-8) Paper jam due to the sensor
(1-9) Paper jam due to the setting / detection failure
(1-10) Paper jam due to the static electricity
(1-11) Paper jam caused by the installation environment
(Papers inside the cassette are always damp.)
(2) Paper misfeed detection
(2-1) Paper misfeed indication
(2-2) Paper misfeed detection condition
(3) Jam Codes
(4) Other Feeding/Conveying Failures
(4-1) Paper creases (Fuser factor)
(4-2) Paper creases (Registration or Transfer factor)
(4-3) (When feeding the LetterR or Legal size paper in the main unit with the
punch unit for the inner finisher) Dog-ear at the corners of the paper leading
edge being caught by the PH cutter receiving holes
(4-4) Dog-ear
7-3 Service call error/ System error
(1) Self diagnostic error codes
(2) System Error (Fxxxx)
(3) System Error (Fxxxx) Outline
7-4 FAX Related Errors
(1) FAX Related Errors
(1-1) The login fails with other than the ID card
(1-2) C0030: FAX PWB system error
(1-3) C0070: FAX PWB incompatible detection error
(1-4) C0650: FAX image storage pair-check error
(1-5) C0830: FAX PWB flash program area checksum error
(1-6) C0870: PC FAX Image data transmission error
(1-7) C0920: FAX file system error
(1-8) C0950: FAX job stay error
(1-9) F14D: Abnormal detection at the FAX control section
(1-10) The FAX cannot be sent
(1-11) The beep sounds when the copying or printing is finished
(1-12) When the data of the A3 or B4 size originals is transmitted, all of it is
transmitted as the A4 size data
(2) Communication Errors
7-5 Send Related Errors
(1) Send Related Errors
(1-1) The sending error 2101 does not disappear even if changing the host name or
the security software settings
(1-2) Sending error 2203 does not disappear
(1-3) The scanning data from the contact glass is automatically sent
(2) Sending Errors (Error Codes)
(2-1) Scan to E-mail Error Codes
(2-2) Scan to FTP Error Codes
(2-3) Scan to SMB Error Codes
7-6 Print Errors
(1) The paper loading message appears
(2) The paper direction is incorrect
(3) Paper is fed from the MP tray
(4) Garbled characters
(5) Paper is not fed from the MP tray
(6) The same data is repeatedly printed out
(7) PC window shows [Print job error], [Standby] or [Printer unavailable] is indicated on
the printer properties
(8) Processing and Memory lamps are lit while the printer standby message is indicated
(9) Data is not printed out in Sleep mode due to the main unit startup error Processing/
Memory lamp is turned on
(10) Print stops after printing several pages and locks up Processing and Memory lamps
on operation panel are lit
(11) Print output is unavailable due to the network factor (1)
(12) Print output is unavailable due to the network factor (2)
(13) Print output is unavailable due to the network factor (3)
(14) Print output is unavailable due to the network factor (4)
(15) Print output is unavailable due to the network factor (5)
(16) Print output is unavailable due to the network factor (6)
(17) Print output is unavailable due to the network factor (7)
(18) Data is not printed out due to the printer driver setting (1)
(19) Data is not printed out due to the printer driver setting (2)
(20) Data is not printed out due to the printer driver setting (3)
(21) Data is not printed out due to the printer driver setting (4)
(22) Data is not printed out due to the printer driver setting (5)
(23) Data is not printed out due to the printer driver setting (6)
(24) Data is not printed out due to the printer driver setting (7)
(25) The printed image is partly missing
(26) “Paper Mismatch Error” appears
7-7 Error Messages
(1) “Check the document processor” appears
(2) [The error occurred in the cassette X] is displayed (Cassette 1, 2) even after removing/
inserting the cassette and checking/removing paper remaining in the main unit
(3) [The error occurred in the cassette X] is displayed (Cassette 3, 4) even after removing/
inserting the cassette and checking/removing paper remaining in the main unit
(4) The cover open message appears after closing the front cover
(5) The cover open message appears after closing the right cover or the maintenance
front cover
(6) The add paper message appears while the paper is loaded on the MP tray
(7) The message [Waste toner box is full] is wrongly displayed
(8) When DP is used, [Remove the original from document processor]
is wrongly displayed
(9) When DP is used, document no-feed occurs and [Replace all originals.] is displayed
(10) When turning on the power, the display [Network device is running]
does not disappear
7-8 Abnormal Noise
(1) Abnormal noise (Basic support)
(2) Abnormal sounds from the paper conveying section
(3) Abnormal sound from the developer section
(4) Abnormal sound from the document processor
(5) Abnormal sound from the eject section
(6) Fan rotating sounds are noisy
(7) Abnormal sound from the primary paper feed section
(8) Abnormal sound from the machine front side
(9) Abnormal sound from the lower side than the fuser eject section
(10) Abnormal sound from the upper side of the fuser eject section
(11) Abnormal sound from the fuser section
(12) Abnormal sound from inside the machine
(13) Abnormal sound from inside the machine
(14) Abnormal sound from inside the machine
(15) Abnormal sound from inside the machine (jumping sounds)
(16) The drive sounds are noisy during printing
(17) The metallic sound from the PF horizontal conveying section (Squeak sound)
(18) Abnormal sound when driving the transfer belt (Tooth jumping sounds)
(19) Abnormal sound from rear side of the main unit
7-9 Malfunction
(1) The size of paper set in the cassette is misdetected or not displayed
(2) The MP tray paper size is misdetected
(3) The controller fan motor does not rotate
(4) The developer fan motor does not rotate
(5) The main unit malfunctions even if turning on the power switch
(6) Toner falls over the paper conveying section
(7) No display in the operation panel
(8) The operation panel remains displaying “WELCOME” and does not change
(9) The operation panel remains displaying [Network device is starting]
(10) The operation panel remains displaying [There is no waste toner box]
(11) The operation panel remains displaying [Close the waste toner box cover]
7-10 Connector troubleshooting
7-11 Others
(1) Adjusting the center position for the punch unit and the paper width guides
(1-1) Adjusting the center position for the punch unit
(1-2) Adjusting the center position for each paper source (except the MP tray)
(1-3) Adjusting the center line at U034
(2) Alignment for affixing PARTS SHEET DECK FEED SP (For PF-7110)

8. PWBs
8-1 PWB description
(1) Main PWB
(1-1) Connector position
(1-2) PWB photograph
(1-3) Connector lists
(2) Engine PWB
(2-1) Connector position
(2-2) PWB photograph
(2-3) Connector lists
(3) Feed image PWB
(3-1) Connector position
(3-2) PWB photograph
(3-3) Connector lists
(4) Feed drive PWB
(4-1) Connector position
(4-2) PWB photograph
(4-3) Connector lists
(5) Drum/Developer relay PWB
(5-1) Connector position
(5-2) PWB photograph
(5-3) Connector lists
(6) Main high-voltage PWB
(7-3) Connector lists
(8) PH PWB (PH-7100/7110/7120/7130)
(8-1) Connector position
(8-2) Connector lists
(9) DF PWB (DF-7110)
(9-1) Connector position
(9-2) PWB photograph
(9-3) Connector lists
(10) MT PWB
(10-1) Connector position
(10-2) Connector lists
(11) BF PWB
(11-1) Connector position
(11-2) Connector lists
(12) PH PWB (PH-7)
(12-1) Connector position
(12-2) Connector lists
(13) DF PWB (DF-7120)
(13-1) Connector position
(13-2) PWB photograph
(13-3) Connector lists

9. APPENDIXES
9-1 Repetitive defects gauge
9-2 Environmental command
9-3 Image adjustment procedure chart
9-4 Wiring diagram
(1) Engine PWB / Drive PWB
(2) Laser Scanner / Image Scanner and Document processor connection
(3) Feed image PWB (Front side)
(4) Feed image PWB (Rear side)
(5) Feed drive PWB
(6) Drum/Developer relay PWB
(7) LVU PWB / High voltage PWB
(8) Fuser PWB
(9) Operation panel PWB / Main PWB
9-5 Wiring diagram (Options connection)
(1) Paper feeder connection
(2) Conveying unit / Document finisher connection
(3) Other Options connection
9-6 Wiring diagram (Options)
(1) Document processor (DP-7100) wiring diagram
(2) Document processor (DP-7110) wiring diagram
(3) Paper feeder (PF-7100) wiring diagram
(4) Large capacity feeder (PF-7110) wiring diagram
(5) Side feeder (PF-7120) wiring diagram
(6) Finisher (DF-7100) wiring diagram
(7) Punch unit (PH-7100/7110/7120/7130) wiring diagram: DF-7100 only
(8) Finisher (DF-7110) wiring diagram
(9) Mailbox (MT-730(B)) wiring diagram: DF-7110 only
(10) Folder unit(BF-730) wiring diagram: DF-7110 only
(11) Punch unit (PH-7) wiring diagram: DF-7110/7120 only
(12) Finisher (DF-7120) wiring diagram
9-7 Installation Guide
(1) PF-7100
(2) PF-7110
(3) PF-7120
(4) DP-7100
(5) DP-7110
(6) DF-7100
(7) DF-7110
(8) DF-7120
(9) AK-7100
(10) MT-730(B)
(11) BF-730
(12) PH-7 A/B/C/D
(13) PH-7100/7110/7120/7130
(14) JS-7100
(15) FAX System 12

________________

Content for Parts List Manual:
FIG. 1 Covers 1
FIG. 2 Covers 2 (PRINTER)
FIG. 3 Covers 3
FIG. 4 Covers 4
FIG. 5 Frame Front (25ppm/32ppm/35ppm/40ppm/50ppm/60ppm/60ppm(A))
FIG. 5 Frame Front (40ppm(m)/50ppm(m)/60ppm(m))
FIG. 6 Frame Base
FIG. 7 Frame Top
FIG. 8 Frame Right
FIG. 9 Paper Cassette 1
FIG. 10 Paper Cassette 2
FIG. 11 Paper Feed Section 1
FIG. 12 Paper Feed Section 2
FIG. 13 Paper Feed Section 3
FIG. 14 Paper Conveying Section 1
FIG. 15 Paper Conveying Section 2
FIG. 16 Paper Conveying Section 3
FIG. 17 Paper Conveying Section 4
FIG. 18 Paper Conveying Section 5
FIG. 19 Paper Conveying Section 6
FIG. 20 Paper Conveying Section 7
FIG. 21 Scanner Section 1 (25ppm/32ppm)
FIG. 22 Scanner Section 2 (25ppm/32ppm)
FIG. 23 Scanner Section 1 (35ppm/40ppm/50ppm/60ppm/40ppm(m)/50ppm(m)/60ppm(m))
FIG. 24 Scanner Section 2 (35ppm/40ppm/50ppm/60ppm/40ppm(m)/50ppm(m)/60ppm(m))
FIG. 25 Laser Scanner Section
FIG. 26 Developer Section
FIG. 27 Image Formation Section
FIG. 28 Transfer Section
FIG. 29 Fuser Section
FIG. 30 Exit Section 1
FIG. 31 Exit Section 2
FIG. 32 Drive Section 1 (25ppm/32ppm)
FIG. 32 Drive Section 1 (35ppm/40ppm/50ppm/60ppm/60ppm(A))
FIG. 32 Drive Section 1 (40ppm(m)/50ppm(m)/60ppm(m))
FIG. 33 Drive Section 2
FIG. 34 Drive Section 3
FIG. 35 Drive Section 4
FIG. 36 Operation Section
FIG. 37 Electrical Components 1
FIG. 38 Electrical Components 2
FIG. 39 Electrical Components 3
FIG. 40 Wire Sections 1 (25ppm/32ppm)
FIG. 41 Wire Sections 2 (25ppm/32ppm)
FIG. 42 Wire Sections 3 (25ppm/32ppm)
FIG. 43 Wire Sections 4 (25ppm/32ppm)
FIG. 44 Wire Sections 5 (25ppm/32ppm)
FIG. 45 Wire Sections 6 (25ppm/32ppm,40ppm(m)/50ppm(m)/60ppm(m))
FIG. 46 Wire Sections 7 (35ppm/40ppm/50ppm/60ppm/60ppm(A)) 104
FIG. 47 Wire Sections 8 (35ppm/40ppm/50ppm/60ppm/60ppm(A)) 106
FIG. 48 Wire Sections 9 (35ppm/40ppm/50ppm/60ppm/60ppm(A)) 108
FIG. 49 Wire Sections 10 (35ppm/40ppm/50ppm/60ppm/60ppm(A)) 110
FIG. 50 Wire Sections 11 (35ppm/40ppm/50ppm/60ppm,25ppm/32ppm,40ppm(m)/50ppm(m)/60ppm(m)/60ppm(A))
FIG. 51 Wire Sections 12 (35ppm/40ppm/50ppm/60ppm/60ppm(A)) 114
FIG. 52 Wire Sections 13 (35ppm/40ppm/50ppm/60ppm/60ppm(A)) 116
FIG. 53 Wire Sections 14 (25ppm/32ppm, 35ppm/40ppm/50ppm/60ppm/60ppm(A)))
FIG. 54 Wire Sections 15 (35ppm/40ppm/50ppm/60ppm/60ppm(A)) 120
FIG. 55 Wire Sections 16 (40ppm(m)/50ppm(m)/60ppm(m))
FIG. 56 Wire Sections 17 (40ppm(m)/50ppm(m)/60ppm(m))
FIG. 57 Wire Sections 18 (40ppm(m)/50ppm(m)/60ppm(m))
FIG. 58 Wire Sections 19 (40ppm(m)/50ppm(m)/60ppm(m))
FIG. 59 Wire Sections 20 (40ppm(m)/50ppm(m)/60ppm(m))
FIG. 60 Wire Sections 21 (40ppm(m)/50ppm(m)/60ppm(m))
FIG. 61 Wire Sections 22
FIG. 62 Wire Sections 23
FIG. 63 Options 1
FIG. 64 Options 2
FIG. 65 Options 3
FIG. 66 Accessories
FIG. 67 Maintenance Kits (25ppm/32ppm)
FIG. 68 Maintenance Kits (35ppm/40ppm/50ppm/60ppm/60ppm(A))
FIG. 69 Maintenance Kits (40ppm(m)/50ppm(m)/60ppm(m))
INDEX