Mutoh ValueJet VJ-1628X Service Manual and Parts List Manual

Service Manual and Parts List Manual Mutoh ValueJet VJ-1628X;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Mutoh ValueJet printer, with up to 9 color ink capability including white and metallic.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Mutoh ValueJet VJ-1628X.
To see what contain, please read table of contents:

1. SAFETY INSTRUCTION
1.1 Introduction
1.2 Types and Meanings of Warnings
1.3 Warning Labels
1.3.1 Handling the Warning Labels
1.3.2 Location and Type of Warning Labels

2. TROUBLESHOOTING
2.1 Introduction
2.2 Troubleshooting with Error Messages
2.2.1 Operation Status
2.2.2 Errors with Message
2.2.3 Errors Requiring Reboot
2.2.4 Error Messages During File Transmission
2.3 Troubleshooting Without Error Messages
2.3.1 Initial Operation Problems
2.3.2 Media Feed Problems
2.3.3 Printing Problems
2.3.4 Noise Problems
2.3.5 Online Function Problems
2.3.6 Other Problems
2.3.7 Problems in Using MUTOH Service Assistance

3. PARTS REPLACEMENT
3.1 Introduction
3.2 Removing Covers
3.2.1 Removing Maintenance Cover
3.2.2 Removing Maintenance Cover U
3.2.3 Removing Side Maintenance Cover
3.2.4 Removing IH Cover
3.2.5 Removing Side Top Cover
3.2.6 Removing Cartridge Cover
3.2.7 Removing Sub Tank cover R
3.2.8 Removing Sub Tank Cover L
3.2.9 Removing Front Cover
3.2.10 Removing Top Cover
3.2.11 Removing Paper Guide F (Upper)
3.2.12 Removing Rear lever cover
3.2.13 Removing Paper Guide R (Upper)
3.2.14 Removing Paper guide R (lower)
3.2.15 Removing Panel Cover
3.3 Replacing Cover Peripherals
3.3.1 Replacing Panel Unit
3.3.2 Replacing Panel FFC
3.3.3 Replacing Cover switch Assy
3.3.4 Replacing Cover R cable Assy
3.3.5 Replacing Cover L cable Assy
3.3.6 Replacing Exhaust fan
3.3.7 Replacing Exhaust fan Cable Assy
3.4 Replacing Board Base
3.4.1 Opening Board box
3.4.2 Replacing Power Board Assy
3.4.3 Replacing HEATER CONT Board Assy
3.4.4 Replacing HEATER RELAY Board Assy
3.4.5 Replacing CTL Board-Heater Relay Board AC Cable Assy
3.4.6 Replacing CNT-RELAY FFC1
3.4.7 Replacing CNT_PS Cable Assy
3.4.8 Replacing Terminal Block_CNT Cable Assy
3.4.9 Replacing Cooling FAN (For MAIN Board Assy)
3.4.10 Replacing Cooling FAN {in Paper guide F (Upper)}
3.4.11 Replacing MAIN board Assy
3.4.12 Replacing Fuse
3.4.13 Replacing AC Inlet
3.4.14 Replacing AC Inlet (MAIN side)-Fuse Box Cable Assy
3.4.15 Replacing Terminal Block-P/S Cable Assy
3.4.16 Replacing Fuse-Terminal Block Cable Assy
3.4.17 Replacing MAIN_DC Cable Assy
3.4.18 Replacing MAIN-CNT Cable Assy
3.4.19 Replacing FUSE-RLY Cable Assy
3.4.20 Replacing JUNCTION board Assy
3.4.21 Replacing JUNC_ID Cable
3.4.22 Replacing JUNC_FFC
3.5 Replacing X Rail Section
3.5.1 Replacing X Speed Reduction Belt
3.5.2 Replacing PF Encoder
3.5.3 Replacing PF Encoder Scale, PF Speed Reduction Pulley
3.5.4 Replacing PF Motor Assy
3.5.5 Replacing PF Motor relay Assy
3.5.6 Replacing P_REAR sensor
3.5.7 Replacing Lever sensor and Lever sensor cable Assy
3.5.8 Replacing Heater and Thermistor
3.5.9 Replacing After Heater relay Assy and After thermistor relay Assy
3.5.10 Replacing Pre Heater relay Assy, Pre Thermistor relay Assy
3.5.11 Replacing Platen Non-Reflecting Tape
3.5.12 Replacing Media Holder
3.6 Replacing Y Rail section
3.6.1 Replacing Steel belt
3.6.2 Replacing CR motor
3.6.3 Replacing CR Motor Cable Assy
3.6.4 Replacing CR Return pulley
3.6.5 Replacing T Fence
3.6.6 Replacing CR origin sensor
3.6.7 Replacing CR Origin Sensor Cable Assy
3.6.8 Replacing Steel Bare
3.6.9 Replacing CR_FFC
3.6.10 Replacing Ink tube
3.6.11 Replacing Pressure Roller
3.7 Replacing Carriage Section
3.7.1 Releasing Carriage Lock
3.7.2 Removing Carriage Cover
3.7.3 Removing CR board cover
3.7.4 Replacing CR board
3.7.5 Replacing CR Encoder
3.7.6 Replacing Photometer Junction Board Assy
3.7.7 Replacing Cutter Solenoid Cable Assy
3.7.8 Replacing Cutter Cap
3.7.9 Replacing Cutter Solenoid and Solenoid Spring
3.7.10 Replacing Valve head
3.7.11 Replacing Connector valve head
3.7.12 Replacing Print Head
3.7.13 Replacing Head FFC
3.7.14 P_EDGE Sensor
3.7.15 Replacing Cursor Roller Arm Assy
3.7.16 Replacing Carriage Assy
3.7.17 Replacing Cutter Spring
3.8 Replacing Maintenance Section
3.8.1 Removing Maintenance Inner Cover
3.8.2 Replacing Flushing Box
3.8.3 Replacing Wiper
3.8.4 Replacing Cap head Assy
3.8.5 Replacing Pump cap Assembly
3.8.6 Replacing Wiper Origin Sensor Cable
3.8.7 Replacing Pump Motor Cable
3.8.8 Replacing Waste Fluid Sensor Cable Assy
3.9 Replacing IH Section
3.9.1 Replacing Cartridge Holder Assy
3.9.2 Replacing Ink ID Board Assy
3.9.3 Replacing Circulation Pump
3.9.4 Replacing Circulation Pump Relay Cable
3.10 Replacing Leg Section
3.10.1 Replacing Waste Fluid Bottle and Waste Fluid Level Switch
3.11 Replacing Roll media holder
3.11.1 Replacing Roll media holder Assy

4. ADJUSTMENT
4.1 Introduction
4.2 Adjustment Item
4.3 Working with MUTOH Service Assistance Software
4.3.1 Parameter Backup
4.3.2 Jigs and Tools
4.3.3 Required Environment
4.3.4 Updating Date and Time
4.3.5 Editing Media Type
4.3.6 Acquiring and Saving Error Log
4.3.7 Updating main firmware
4.3.8 Updating Heater Controller Firmware
4.3.9 Receiving Backup Parameters
4.3.10 Sending Backup Parameter
4.3.11 Board Replacement Wizard
4.3.12 Diagnostic Mode
4.3.13 Acquiring Printer Identification Data
4.3.14 Sending Authorization code
4.3.15 Referring Set Up Information
4.3.16 Referring Adjustment Parameter
4.3.17 Initializing activation
4.3.18 Version Information
4.3.19 Terminating Application
4.4 Steel Belt Tension Adjustment
4.4.1 Adjustment Procedure
4.5 X Speed Reduction Belt Tension Adjustment
4.5.1 Adjustment Procedure
4.6 Head accuracy Adjustment
4.6.1 Head Alignment (Horizontal Height)
4.6.2 Head Alignment (Vertical Slant)
4.7 Head Height Adjustment
4.7.1 Head Height Adjustment
4.8 P_Rear/P_Edge Sensor Adjustment
4.8.1 Adjustment
4.9 Cutter position adjustment
4.9.1 Adjustment

5. SELF-DIAGNOSIS MODE
5.1 Introduction
5.2 Preparation
5.2.1 Preparations on Machine
5.2.2 Starting Up
5.3 Operations in Self-Diagnosis Mode
5.3.1 Operating Self-Diagnosis Mode
5.3.2 Diagnosis Items in Self-Diagnosis Menu
5.4 Platen Adjustment Menu
5.5 Inspection Menu
5.5.1 Ram Capacity Menu
5.5.2 Version Menu
5.5.3 Panel Menu
5.5.4 Sensor Menu
5.5.5 Encoder Menu
5.5.6 Fan Menu
5.5.7 Record Menu
5.5.8 Head Waveform Menu
5.5.9 SPECTROVUE Menu
5.5.10 Time Check Menu
5.6 Ink Charging Menu
5.7 Adjustment Menu
5.7.1 Rear/ Edge Sensor Adjustment
5.7.2 Head Nozzle Check Menu
5.7.3 Skew Check Menu
5.7.4 Head Slant Check Menu
5.7.5 Uni-D/Bi-D Adjustment Menu
5.7.6 Bi-D Copy
5.7.7 Top & Bottom adjustment Menu
5.7.8 Test Printing Menu
5.7.9 Longstore Menu
5.7.10 Software Counter Initialization Menu
5.7.11 Feed Pitch Check Menu
5.7.12 Solid Print Menu
5.8 Cleaning Menu
5.9 Sample Printing Menu
5.10 Parameter Menu
5.10.1 Parameter Initialization Menu
5.10.2 Parameter Update Menu
5.11 Servo Setting Menu
5.12 Endurance Running Menu
5.12.1 CR Motor Endurance Menu
5.12.2 PF Motor Endurance Menu
5.12.3 Cutter Endurance Menu
5.12.4 Pump Endurance Menu
5.12.5 Circulation Pump Endurance Menu
5.12.6 Head Lock Menu
5.12.7 Print Head Endurance (Nozzle Print) Menu
5.12.8 General Endurance Menu
5.12.9 Endurance Running Check Menu
5.13 Paper Feed Menu
5.14 ExControl Menu
5.14.1 Version Menu
5.14.2 Sensor Menu
5.14.3 Heater Menu
5.15 Paper Initial Menu
5.16 SpeedMode Menu

6. MAINTENANCE MODE 2
6.1 Introduction
6.2 Operations in Maintenance Mode 2
6.2.1 Starting Up the Maintenance Mode 2
6.2.2 Operating Maintenance Mode 2
6.3 Maintenance Mode 2 Menu
6.3.1 Counter Indication Menu
6.3.2 Counter Initialization Menu
6.3.3 Counter Print Menu
6.3.4 Paper Feed Menu

7. MAINTENANCE
7.1 Introduction
7.2 Periodical Services
7.2.1 Periodic Replacement Parts
7.2.2 Parts Which Require Inspection/Replacement
7.3 Part Life Information
7.4 Jigs and Tools
7.4.1 Required Tools
7.5 Lubrication/Bonding
7.6 Transportation of Product

8. PRODUCT OVERVIEW
8.1 Introduction
8.2 Part Names and Functions
8.2.1 Front Section
8.2.2 Rear Section
8.2.3 Operation Panel
8.3 Printer Status
8.3.1 Operating Status Type
8.3.2 Switching Operating Status
8.3.3 Selecting Panel Language

9. SPECIFICATIONS
9.1 Introduction
9.2 Product Specifications
9.2.1 Main Unit Specifications
9.3 Interface Specifications
9.3.1 Network Interface Specifications
9.4 Options/Supplies List
9.4.1 Supplies
9.5 Choosing a Place for the Printer

10. APPENDIX
10.1 Introduction
10.2 Maintenance Part List.

Mutoh ValueJet VJ-1628X ValueJet1628X Mutoh1628X MutohValueJet VJ1628X