Xerox DocuColor 240/242/250/252/260 Service Manual and Parts List Manual

Service Manual and Parts List Manual Xerox DocuColor 240/242/250/252/260;
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox DocuColor.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox DocuColor 240/242/250/252/260 photocopier.
To see what contain, please read table of contents:

INTRODUCTION
About this Manual
Organization
How to Use this Documentation
Symbology and Nomenclature
Translated Warnings

1. SERVICE CALL PROCEDURES
Service Call Procedures
Initial Actions
Call Flow
Detailed Maintenance Activities (HFSI)
Cleaning Procedures
Final Actions

2. STATUS INDICATOR RAPs

3. IMAGE QUALITY
Image Quality RAPs
IQ1 IOT Image Quality Entry RAP
IQ2 IIT Image Quality Entry RAP
IQ3 Low Image Density RAP
IQ4 Repeating Bands, Streaks, Spots, and Smears RAP
IQ5 Blank Page RAP
IQ6 Black Print RAP
IQ7 Skew/Misregistration RAP
IQ8 Process Direction Bands and Streaks RAP
IQ9 Residual Image (Ghosting) RAP
IQ10 Solid Color Print RAP
IQ11 Background RAP
IQ12 Spots RAP
IQ13 Unfused Copy/Toner Offset RAP
IQ14 Wrinkled Image/Paper RAP
IQ15 Partial Image Deletions RAP
IQ16 Cross Process Direction Faded Bands and Streaks RAP
IQ17 Cross Process Direction Bands and Streaks RAP
IQ18 Process Direction Faded Bands and Streaks RAP
IQ19 Mottle RAP
IQ20 2nd BTR Checkout RAP
IQ21 1st BTR Checkout RAP
IQ22 Developer Bias RAP
IQ23 BCR Checkout RAP
IQ24 Scorotron Checkout RAP
IQ25 Scorotron Cleaner RAP
IQ26 Color Misregistration RAP
Image Quality Specifications
Image Quality Specifications
Image Quality Defect Samples
Image Defects
Background
Color Misregistration
Debris-Centered Deletions
Deletions
High Frequency Bands
Irregular Process Direction Streak
Low Image Density
Moire
Mottle
Newton Rings
Regular (Repeating) Bands, Streaks, Spots, or Smears
Residual Image
Streak Deletion in Process Direction
Wrinkled Image
Cloud Defect
IBT Cleaner Streak
Scorotron Streaks
Scorotron Cleaner Band

4. REPAIRS AND ADJUSTMENTS

5. PARTS LIST
Overview
Introduction
Subsystem Information
Symbology
Parts Lists
Drives
PL 1.1 Drive Unit (1 of 2)
PL 1.2 Drive Unit (2 of 2)
PL 1.3 Fuser Drive Assembly
PL 1.4 Main Drive Assembly
PL 1.5 Developer Drive Assembly (K)
PL 1.6 Developer Drive Assembly (Y, M, C)
Trays
PL 2.1 Tray 1/2
PL 2.2 Tray 3/4 (1 of 2)
PL 2.3 Tray 3/4 (2 of 2)
PL 2.4 Tray 1 Assembly
PL 2.5 Tray 2 Assembly
PL 2.6 Tray 1 Feed Assembly (1 of 2)
PL 2.7 Tray 1 Feed Assembly (2 of 2)
PL 2.8 Tray 2 Feed Assembly (1 of 2)
PL 2.9 Tray 2 Feed Assembly (2 of 2)
PL 2.10 Tray 3 Feed Assembly (1 of 2)
PL 2.11 Tray 3 Feed Assembly (2 of 2)
PL 2.12 Tray 4 Feed Assembly (1 of 2)
PL 2.13 Tray 4 Feed Assembly (2 of 2)
PL 2.14 Tray 3 Assembly
PL 2.15 Tray 4 Assembly
PL 2.16 Tray 5 / Bypass Chute Assembly
PL 2.17 Pre Registration Motor Assembly
PL 2.18 Takeaway Roll
PL 2.19 Left Chute Cover
PL 2.20 T/A Drive
PL 2.21 Tray 3/4 Gear Assembly
Bypass
PL 3.1 Tray 5 / Bypass Accessory
PL 3.2 Tray 5 / Bypass Cover
PL 3.3 Tray 5 / Bypass Component (1 of 2)
PL 3.5 Tray 5 / Bypass Tray Component
PL 3.6 Tray 5 / Bypass Feeder Component
PL 3.7 Tray 5 / Bypass Upper Feeder Component
PL 3.8 Tray 5 / Bypass Lower Feeder Component
PL 3.9 Retard/Feed/Nudger Roll Component
PL 3.10 Feed/Nudger Shaft Component
Drawer Unit
PL 4.1 Transfer Module Assembly (1 of 2)
PL 4.2 Transfer Module Assembly (2 of 2)
PL 4.3 Duplex Transport
PL 4.4 Registration Transport Assembly
PL 4.5 Pre Registration Slide Assembly
PL 4.6 Vacuum Transport Assembly
ROS
PL 5.1 ROS
Developer
PL 6.1 Drum/Toner Cartridge
PL 6.2 Dispense Unit
PL 6.3 Dispense Assembly (Y, M, C, K)
PL 6.4 Dispense Assembly
PL 6.5 Dispense Unit (1 of 3)
PL 6.6 Dispense Unit (2 of 3)
PL 6.7 Dispense Unit (3 of 3)
PL 6.8 Rear Frame (1 of 2)
PL 6.9 Rear Frame (2 of 2)
PL 6.10 Direct Pipe Assembly
PL 6.11 Joint/Leveler Box Assembly
IBT
PL 7.1 IBT Unit (1 of 2)
PL 7.2 IBT Unit (2 of 2)
PL 7.3 Transfer Belt Unit
PL 7.4 IBT Frame Assembly (1 of 4)
PL 7.5 IBT Frame Assembly (2 of 4)
PL 7.6 IBT Frame Assembly (3 of 4)
PL 7.7 IBT Frame Assembly (4 of 4)
PL 7.8 2nd BTR Roll Assembly (1 of 2)
PL 7.9 2nd BTR Roll Assembly (2 of 2)
PL 7.10 IBT Drawer
Fuser
PL 8.1 Fuser Unit
Air System
PL 9.1 Air System (1 of 3)
PL 9.2 Air System (2 of 3)
PL 9.3 Air System (3 of 3)
Inverter
PL 10.1 Inverter
PL 10.2 Inverter 1 Transport (1 of 2)
PL 10.3 Inverter 1 Transport (2 of 2)
PL 10.4 Inverter 2 Transport (1 of 2)
PL 10.5 Inverter 2 Transport (2 of 2)
Electrical
PL 11.1 Electrical (1 of 3)
PL 11.2 Electrical (2 of 3)
PL 11.3 Electrical (3 of 3)
PL 11.4 Wire Harness
PL 11.5 Control Unit (1 of 2)
PL 11.6 Control Unit (2 of 2)
Cover
PL 12.1 Cover (1 of 2)
PL 12.2 Cover (2 of 2)
PL 12.3 Rear Wall
Convenience Stapler
PL 12.4 Convenience Stapler
IIT
PL 13.1 IIT Cover – Front/Top
PL 13.2 IIT Cover – Rear/Right, Power Chassis
PL 13.3 IIT Bottom Bracket
PL 13.4 IIT Component
PL 13.6 IIT Housing – Electrical
PL 13.7 IIT Housing – Carriage
PL 13.8 IIT/IPS Unit
PL 13.9 Full Rate Carriage Component
PL 13.10 Half Rate Carriage Component
DADF
PL 14.1 DADF
PL 14.2 DADF Cover
PL 14.3 DADF PWB, Counter Balance
PL 14.4 DADF Document Tray, Tray Motor
PL 14.5 Feeder Upper Chute, DADF Left Upper Cover
PL 14.6 Feed Motor, Feed Clutch, Invert Drive Roll
PL 14.7 Pre Registration Motor, Pre Registration Roll Chute, Take Away Roll, Baffle Solenoid5-107
PL 14.8 Registration Motor, Registration Roll
PL 14.9 Platen Motor, Platen Roll, Out Roll
PL 14.10 Exit Motor, Exit Roll
PL 14.11 Exit Gate Solenoid, Simp/Dup Gate Solenoid, Nip Solenoid, Inverter Exit Chute, Guide Chute
PL 14.12 Exit Upper/Lower Chute, Registration Out Chute, Feeder Lower Chute
PL 14.14 DADF Document Tray Component
PL 14.15 DADF Document Bottom Tray Component
PL 14.16 DADF Document Upper Tray Component
PL 14.17 Feeder Upper Chute Component
PL 14.18 Feeder/Nudger Roll Component
PL 14.19 DADF Left Upper Cover Component
PL 14.20 Pre Registration Roll Chute Component
PL 14.21 Inverter Exit Chute Component
PL 14.22 Guide Chute Component
PL 14.23 Exit Upper Chute Component
PL 14.24 Exit Lower Chute Component
PL 14.25 Registration Out Chute Component
PL 14.26 Feeder Lower Chute Component
UI
PL 15.2 UI (Left)
PL 15.3 UI
PL 15.4 LCD Touch Panel
SCT/OCT
PL 16.1 SCT
PL 16.2 OCT (1 of 2)
PL 16.3 OCT (2 of 2)
LP Finisher
PL 17.101 Finisher Base Component
PL 17.102 Finisher Base Component-2
PL 17.103 Finisher PWB
PL 17.104 LVPS Inlet, Outlet
PL 17.105 Finisher Transport Motor, Roll
PL 17.106 Compile Exit Motor, Roll
PL 17.107 SCT Exit Motor, Roll, Gate
PL 17.108 Entrance Roll, Chute
PL 17.109 Booklet Chute
PL 17.110 Exit Chute
PL 17.111 I/F Module Component (PWB)
PL 17.112 I/F Module Component (Chute)
PL 17.113 I/F Module Component (Decurler)
PL 17.114 I/F Module Component (Transport)
PL 17.115 Punch Component-1 (Upper)
PL 17.116 Punch Component-2 (Right)
PL 17.117 Punch Component-3 (Left)
PL 17.118 Staple Components (Cut Stapler Unit)
PL 17.119 Compile Component-1 (Tamper)
PL 17.120 Compile Component-2 (End Wall)
PL 17.121 Compile Component-2 (Sensor)
PL 17.122 Lower Exit Chute Components
PL 17.123 Eject Component-1 (Sub Paddle)
PL 17.124 Eject Component-2 (Feed Roll)
PL 17.125 Eject Component-3 (Motor)
PL 17.126 Stacker Component-1 (Offset)
PL 17.127 Stacker Component-2 (Elevator)
PL 17.128 Stacker Component-3 (Tray 1)
PL 17.129 Stacker Component-4 (Tray 2)
PL 17.130 Stacker Component-5 (Sensor, Booklet)
PL 17.131 Booklet Accessory
PL 17.132 Booklet Component-1 (Stapler)
PL 17.133 Booklet Component-2 (End Guide)
PL 17.134 Booklet Component-3 (Knife)
PL 17.135 Booklet Component-4 (Tamper)
PL 17.136 Booklet Component-5 (Roll)
PL 17.137 Booklet Componet-6 (Chute)
PL 17.138 Booklet Component-7 (Motor)
PL 17.139 Booklet Tray Component
PL 17.140 Interposer Accessory
PL 17.141 Feeder Component-1 (Upper)
PL 17.142 Feeder Component-2 (Feed/Nudger)
PL 17.143 Feeder Component-3 (U/D)
PL 17.144 Feeder Component-4 (Feed Motor)
PL 17.145 Feeder Component-5 (Tray)
PL 17.146 Folder Component-1 (Upper)
PL 17.147 Folder Component-2 (Middle-Roll)
PL 17.148 Folder Component-3 (Middle-Chute 1)
PL 17.149 Folder Component-4 (Middle-Chute 2)
PL 17.150 Folder Component-5 (Lower-Chute)
PL 17.151 Folder Component-6 (Lower-Roll)
PL 17.152 Folder Component-7 (End Guide 2, Tray)
PL 17.153 Folder Component-8 (PWB, Cover)
PL 17.154 End Guide 1
PL 17.155 End Guide 2
PL 17.156 Cover-1 (Front, Top)
PL 17.157 Cover-2 (Rear, Right)
HCF
PL 18.1 HCF Unit
PL 18.2 HCF Tray 6 (1 of 2)
PL 18.3 HCF Tray 6 (2 of 2)
PL 18.4 HCF Feeder (1 of 3)
PL 18.5 HCF Feeder (2 of 3)
PL 18.6 HCF Feeder (3 of 3)
PL 18.7 HCF Top Cover Unit
PL 18.8 HCF Electrical and Rail
A/P Finisher
PL 21.1 A/P Finisher
PL 21.2 Finisher Cover: 1 of 2
PL 21.3 Finisher Cover: 2 of 2
PL 21.4 Finisher Stack
PL 21.5 Finisher Punch
PL 21.6 Finisher Stapler
PL 21.7 Finisher Eject: 1 of 3
PL 21.8 Finisher Eject: 2 of 3
PL 21.9 Finisher Eject: 3 of 3
PL 21.10 Finisher Transport: 1 of 2
PL 21.11 Finisher Transport: 2 of 2
PL 21.12 Finisher Electrical
PL 21.13 Finisher Harness
PL 21.15 Booklet Accessory
PL 21.16 Booklet Component – 1
PL 21.17 Booklet Component -2 (End Guide)
PL 21.18 Booklet Component -3
PL 21.19 Booklet Component -4
PL 21.20 Booklet Component -5
PL 21.21 Booklet Component -6 (Chute)
PL 21.22 Booklet Component -7
PL 21.23 Booklet Tray Component
PL 21.25 I/F Module Component (Drive)
PL 21.26 I/F Module Component (Decurler)
PL 21.27 I/F Module Component (Chute)
PL 21.28 Finisher Top Tray (5 Places)
Oversize High Capacity Feeder
PL 29.1 Front Cover And OHCF Assembly
PL 29.2 Top, Left, Rear Cover
PL 29.3 OHCF Assembly Drive
PL 29.4 OHCF Assembly
PL 29.5 OHCF Feeder Assembly (1 of 3)
PL 29.6 OHCF Feeder Assembly (2 of 3)
PL 29.7 OHCF Feeder Assembly (3 of 3)
PL 29.8 OHCF Blower Fan and Heater
PL 29.9 OHCF Front and Rear Cable
PL 29.10 OHCF Wire Harness
PL 29.11 Tray Sensors
PL 29.12 Side/End Guide
PL 29.13 Tray Shift Unit
PL 29.14 Transport Assembly And Chute
PL 29.15 Takeaway Roll/Belt
PL 29.16 Electrical
PL 29.17 Transport Assembly (Roll)
PL 29.18 Transport Assembly (Chute/Baffle)
PL 29.19 1a Baffle Assembly
PL 29.20 1b Baffle Assembly
PL 29.21 1d Baffle Assembly
PL 29.22 Feed Out Baffle Assembly
PL 29.23 Feed Out Upper Chute Assembly
Common Hardware
Common Hardware
Part Number Index

6. GENERAL PROCEDURES AND INFORMATION

7. WIRING DATA

8. INSTALLATION

Xerox DocuColor240 DocuColor242 DocuColor250 DocuColor252 DocuColor260 XeroxDocuColor DC240 DC242 DC250 DC252 DC260 DC-240 DC-242 DC-250 DC-252 DC-260