Xerox DocuColor 250 Service Manual & Parts List

Service Manual & Parts List Xerox DocuColor 250;
This service manual is the full Service Repair Manual.
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox.
You can print, zoom or read any diagram, picture or page from this Service Manual & Parts List. Every chapter on this manual is fully detailed and contain all theĀ  simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox DocuColor 250 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:

INTRODUCTION
About this Manual
Organization
How to Use this Documentation
Symbology and Nomenclature
Translated Warnings

1. SERVICE CALL PROCEDURES
Service Call Procedures
Initial Actions
Call Flow
Detailed Maintenance Activities (HFSI)
Cleaning Procedures
Final Actions

2. STATUS INDICATOR RAPs
Chain 1
Power RAPs
Chain 2
002-770 RAP
Chain 3
003-318 RAP
003-319 RAP
003-320 RAP
003-321 RAP
003-322 RAP
003-323 RAP
003-324 RAP
003-325 RAP
003-326 RAP
003-327 RAP
003-328 RAP
003-329 RAP
003-330 RAP
003-331 RAP
003-332 RAP
003-333 RAP
003-334 RAP
003-335 RAP
003-336 RAP
003-337 RAP
003-338 RAP
003-339 RAP
003-340 RAP
003-341 RAP
003-342 RAP
003-343 RAP
003-344 RAP
003-345 RAP
003-346 RAP
003-750 RAP
003-751 RAP
003-752 RAP
003-753 RAP
003-754 RAP
003-755 RAP
003-757 RAP
003-760 RAP
003-761 RAP
003-763 RAP
003-764 RAP
003-780 RAP
003-795 RAP
003-940 RAP
003-942 RAP
003-944 RAP
003-946 RAP
003-947 RAP
003-948 RAP
003-952 RAP
003-955 RAP
003-956 RAP
003-963 RAP
003-965 RAP
003-966 RAP
003-968 RAP
003-969 RAP
003-972 RAP
003-973 RAP
003-974 RAP
003-977 RAP
003-978 RAP
003-980 RAP
003-981 RAP
003-982 RAP
Chain 5
005-121 RAP
005-122 RAP
005-123 RAP
005-124 RAP
005-125 RAP
005-126 RAP
005-127 RAP
005-128 RAP
005-129 RAP
005-130 RAP
005-131 RAP
005-132 RAP
005-133 RAP
005-134 RAP
005-135 RAP
005-136 RAP
005-137 RAP
005-138 RAP
005-139 RAP
005-141 RAP
005-142 RAP
005-143 RAP
005-144 RAP
005-145 RAP
005-146 RAP
005-147 RAP
005-150 RAP
005-151 RAP
005-152 RAP
005-153 RAP
005-154 RAP
005-155 RAP
005-156 RAP
005-157 RAP
005-158 RAP
005-160 RAP
005-190 RAP
005-194 RAP
005-195 RAP
005-196 RAP
005-197 RAP
005-198 RAP
005-199 RAP
005-275 RAP
005-280 RAP
005-281 RAP
005-282 RAP
005-283 RAP
005-284 RAP
005-285 RAP
005-286 RAP
005-303 RAP
005-304 RAP
005-305 RAP
005-306 RAP
005-308 RAP
005-309 RAP
005-906 RAP
005-907 RAP
005-908 RAP
005-909 RAP
005-910 RAP
005-911 RAP
005-912 RAP
005-913 RAP
005-914 RAP
005-915 RAP
005-916 RAP
005-917 RAP
005-918 RAP
005-919 RAP
005-940 RAP
005-941 RAP
005-942 RAP
Chain 10
010-311 RAP
010-319 RAP
010-320 RAP
010-321 RAP
010-322 RAP
010-323 RAP
010-324 RAP
010-326 RAP
010-327 RAP
10-330 RAP
010-420 RAP
010-421 RAP
Chain 12
012-112 RAP
012-113 RAP
012-114 RAP
012-115 RAP
012-125 RAP
012-132 RAP
012-142 RAP
012-151 RAP
012-152 RAP
012-161 RAP
012-162 RAP
012-171 RAP
012-172 RAP
012-180 RAP
012-211 RAP
012-212 RAP
012-213 RAP
012-221 RAP
012-223 RAP
012-224 RAP
012-225 RAP
012-226 RAP
012-227 RAP
012-228 RAP
012-229 RAP
012-230 RAP
012-243 RAP
012-246 RAP
012-247 RAP
012-260 RAP
012-261 RAP
012-263 RAP
012-264 RAP
012-265 RAP
012-266 RAP
012-270 RAP
012-271 RAP
012-282 RAP
012-283 RAP
012-284 RAP
012-291 RAP
012-295 RAP
012-296 RAP
012-300 RAP
012-302 RAP
012-307 RAP
012-320 RAP
012-321 RAP
012-322 RAP
012-323 RAP
012-325 RAP
012-330 RAP
012-332 RAP
012-334 RAP
012-335 RAP
012-900 RAP
012-901 RAP
012-902 RAP
012-903 RAP
012-905 RAP
012-907 RAP
012-920 RAP
012-932 RAP
012-934 RAP
012-935 RAP
012-936 RAP
012-949 RAP
Chain 13
013-902 RAP
013-903 RAP
Chain 16
016-210 RAP
016-211 RAP
016-212 RAP
016-213 RAP
016-215 RAP
016-216 RAP
016-217 RAP
016-218 RAP
016-219 RAP
016-220 RAP
016-221 RAP
016-222 RAP
016-223 RAP
016-224 RAP
016-225 RAP
016-226 RAP
016-227 RAP
016-228 RAP
016-229 RAP
016-311 RAP
016-315 RAP
016-316 RAP
016-317 RAP
016-318 RAP
016-320 RAP
016-322 RAP
016-450 RAP
016-454 RAP
016-455 RAP
016-456 RAP
016-503 RAP
016-504 RAP
016-505 RAP
016-600 RAP
016-601 RAP
016-701 RAP
016-702 RAP
016-703 RAP
016-704 RAP
016-705 RAP
016-706 RAP
016-707 RAP
016-708 RAP
016-709 RAP
016-710 RAP
016-711 RAP
016-712 RAP
016-713 RAP
016-714 RAP
016-716 RAP
016-718 RAP
016-719 RAP
016-720 RAP
016-721 RAP
016-722 RAP
016-723 RAP
016-724 RAP
016-726 RAP
016-728 RAP
016-729 RAP
016-730 RAP
016-731 RAP
016-732 RAP
016-733 RAP
016-734 RAP
016-735 RAP
016-736 RAP
016-737 RAP
016-738 RAP
016-739 RAP
016-740 RAP
016-746 RAP
016-748 RAP
016-749 RAP
016-751 RAP
016-752 RAP
016-753 RAP
016-754 RAP
016-755 RAP
016-756 RAP
016-757 RAP
016-758 RAP
016-759 RAP
016-760 RAP
016-761 RAP
016-762 RAP
016-764 RAP
016-765 RAP
016-766 RAP
016-767 RAP
016-768 RAP
016-769 RAP
016-771 RAP
016-772 RAP
016-773 RAP
016-774 RAP
016-775 RAP
016-776 RAP
016-777 RAP
016-778 RAP
016-779 RAP
016-780 RAP
016-781 RAP
016-782 RAP
016-783 RAP
016-784 RAP
016-785 RAP
016-786 RAP
016-787 RAP
016-788 RAP
016-789 RAP
016-791 RAP
016-792 RAP
016-793 RAP
016-794 RAP
016-795 RAP
016-796 RAP
016-797 RAP
016-798 RAP
016-799 RAP
016-940 RAP
016-941 RAP
016-942 RAP
016-943 RAP
016-944 RAP
016-945 RAP
016-946 RAP
016-647 RAP
016-648 RAP
016-949 RAP
016-981 RAP
016-982 RAP
016-985 RAP
Chain 24
024-340 RAP
024-341 RAP
024-342 RAP
024-343 RAP
024-345 RAP
024-346 RAP
024-347 RAP
024-348 RAP
024-349 RAP
024-350 RAP
024-351 RAP
024-352 RAP
024-353 RAP
024-354 RAP
024-355 RAP
024-356 RAP
024-357 RAP
024-358 RAP
024-359 RAP
024-360 RAP
024-361 RAP
024-362 RAP
024-363 RAP
024-364 RAP
024-365 RAP
024-366 RAP
024-367 RAP
024-368 RAP
024-370 RAP
024-371 RAP
024-372 RAP
024-373 RAP
024-374 RAP
024-375 RAP
024-600 RAP
024-601RAP
024-602 RAP
024-603 RAP
024-604 RAP
024-605 RAP
024-606 RAP
024-746 RAP
024-747 RAP
024-910 RAP
024-911 RAP
024-912 RAP
024-913 RAP
024-914 RAP
024-915 RAP
024-916 RAP
024-917 RAP
024-919 RAP
024-920 RAP
024-922 RAP
024-923 RAP
024-924 RAP
024-925 RAP
024-926 RAP
024-927 RAP
024-930 RAP
024-934 RAP
024-935 RAP
024-936 RAP
024-937 RAP
024-938 RAP
024-939 RAP
024-940 RAP
024-941 RAP
024-942 RAP
024-943 RAP
024-945 RAP
024-946 RAP
024-947 RAP
024-948 RAP
024-949 RAP
024-950 RAP
024-951 RAP
024-952 RAP
024-953 RAP
024-954 RAP
024-955 RAP
024-956 RAP
024-957 RAP
024-958 RAP
024-959 RAP
024-960 RAP
024-961 RAP
024-962 RAP
024-965 RAP
024-966 RAP
024-967 RAP
024-968 RAP
024-969 RAP
024-970 RAP
024-971 RAP
024-972 RAP
024-973 RAP
024-974 RAP
024-975 RAP
024-976 RAP
024-977 RAP
024-978 RAP
024-979 RAP
024-980 RAP
024-981 RAP
024-982 RAP
024-983 RAP
024-984 RAP
024-985 RAP
024-987 RAP
024-988 RAP
024-989 RAP
024-990 RAP
Chain 25
025-596 RAP
025-597 RAP
Chain 27
027-452 RAP
027-500 RAP
027-501 RAP
027-502 RAP
027-700 RAP
027-701 RAP
027-702 RAP
027-703 RAP
027-706 RAP
027-707 RAP
027-708 RAP
027-709 RAP
027-710 RAP
027-711 RAP
027-712 RAP
027-713 RAP
027-714 RAP
027-715 RAP
027-716 RAP
027-720 RAP
027-721 RAP
027-722 RAP
027-723 RAP
027-724 RAP
027-725 RAP
027-726 RAP
027-727 RAP
027-728 RAP
027-737 RAP
027-739 RAP
027-740 RAP
027-741 RAP
027-742 RAP
027-743 RAP
027-744 RAP
027-745 RAP
027-746 RAP
027-751 RAP
027-752 RAP
027-753 RAP
027-760 RAP
027-770 RAP
027-771 RAP
027-796 RAP
027-797 RAP
Chain 42
042-313 RAP
042-320 RAP
042-321 RAP
042-322 RAP
042-323 RAP
042-324 RAP
042-325 RAP
042-326 RAP
042-327 RAP
042-328 RAP
042-330 RAP
042-331 RAP
042-600 RAP
042-601 RAP
042-602 RAP
042-603 RAP
Chain 45
045-310 RAP
045-311 RAP
045-312 RAP
Chain 47
047-210 RAP
047-310 RAP
Chain 61
061-310 RAP
061-311 RAP
061-313 RAP
061-315 RAP
061-317 RAP
061-319 RAP
061-320 RAP
061-321 RAP
061-323 RAP
061-324 RAP
061-325 RAP
061-326 RAP
061-327 RAP
061-328 RAP
061-329 RAP
061-334 RAP
061-335 RAP
061-336 RAP
061-337 RAP
061-338 RAP
061-339 RAP
061-340 RAP
061-341 RAP
061-342 RAP
061-343 RAP
061-600 RAP
061-601 RAP
061-602 RAP
061-603 RAP
061-604 RAP
061-605 RAP
061-606 RAP
061-607 RAP
Chain 62
062-210 RAP
062-211 RAP
062-220 RAP
062-277 RAP
062-278 RAP
062-300 RAP
062-310 RAP
062-311RAP
062-321 RAP
062-322 RAP
062-323 RAP
062-345 RAP
062-355 RAP
062-356 RAP
062-357 RAP
062-360 RAP
062-362 RAP
062-371 RAP
062-380 RAP
062-386 RAP
062-389 RAP
062-392 RAP
062-393 RAP
062-790 RAP
Chain 63
063-210 RAP
063-220 RAP
063-230 RAP
063-240 RAP
Chain 65
065-210 RAP
065-211 RAP
065-212 RAP
065-213 RAP
065-215 RAP
065-216 RAP
065-219 RAP
065-220 RAP
Chain 71
071-101 RAP
071-104 RAP
071-105 RAP
071-210 RAP
Chain 72
072-101 RAP
072-102 RAP
072-104 RAP
072-105 RAP
072-210 RAP
Chain 73
073-101 RAP
073-102 RAP
073-104 RAP
073-105 RAP
073-210 RAP
Chain 74
074-101 RAP
074-102 RAP
074-103 RAP
074-104 RAP
074-105 RAP
074-210 RAP
Chain 75
075-100 RAP
075-109 RAP
075-135 RAP
075-210 RAP
075-211 RAP
Chain 77
077-103 RAP
077-106 RAP
077-107 RAP
077-109 RAP
077-111 RAP
077-113 RAP
077-115 RAP
077-118 RAP
077-120 RAP
077-123 RAP
077-129 RAP
077-130 RAP
077-300 RAP
077-301 RAP
077-302 RAP
077-303 RAP
077-304 RAP
077-312 RAP
077-909 RAP
077-967 RAP
077-968 RAP
Chain 78
078-100 RAP
078-101 RAP
078-102 RAP
078-151 RAP
078-250 RAP
078-300 RAP
078-301 RAP
Chain 89
089-600 RAP
089-601 RAP
089-602 RAP
089-603 RAP
089-604 RAP
089-605 RAP
089-606 RAP
089-607 RAP
089-608 RAP
089-609 RAP
089-610 RAP
089-611 RAP
089-612 RAP
089-613 RAP
089-614 RAP
089-615 RAP
089-616 RAP
089-617 RAP
Chain 91
091-311 RAP
091-312 RAP
091-313 RAP
091-320 RAP
091-400 RAP
091-401 RAP
091-403 RAP
091-404 RAP
091-411 RAP
091-421 RAP
091-431 RAP
091-910 RAP
091-911 RAP
091-913 RAP
091-914 RAP
091-915 RAP
091-916 RAP
091-917 RAP
091-918 RAP
091-919 RAP
091-920 RAP
091-921 RAP
091-922 RAP
091-923 RAP
091-924 RAP
091-925 RAP
091-926 RAP
091-927 RAP
091-928 RAP
091-929 RAP
091-932 RAP
091-933 RAP
091-934 RAP
Chain 92
092-649 RAP
092-650 RAP
092-651 RAP
092-652 RAP
092-653 RAP
092-654 RAP
092-655 RAP
092-656 RAP
092-657 RAP
092-658 RAP
092-659 RAP
092-660 RAP
092-661 RAP
092-662 RAP
092-663 RAP
Chain 93
093-300 RAP
093-313 RAP
093-314 RAP
093-315 RAP
093-316 RAP
093-317 RAP
093-320 RAP
093-421 RAP
093-422 RAP
093-423 RAP
093-424 RAP
093-425 RAP
093-600 RAP
093-601 RAP
093-602 RAP
093-603 RAP
093-912 RAP
093-918 RAP
093-924 RAP
093-925 RAP
093-926 RAP
093-927 RAP
093-928 RAP
093-929 RAP
093-932 RAP
093-933 RAP
093-934 RAP
093-935 RAP
093-936 RAP
093-937 RAP
093-938 RAP
093-939 RAP
093-940 RAP
Chain 94
094-320 RAP
094-321 RAP
094-322 RAP
094-323 RAP
Chain 102
102-356 RAP
102-380 RAP
102-381 RAP
102-382 RAP
Chain 112
112-700 RAP
Chain 116
116-210 RAP
116-211 RAP
116-212 RAP
116-310 RAP
116-312 RAP
116-313 RAP
116-314 RAP
116-315 RAP
116-316 RAP
116-317 RAP
116-318 RAP
116-321 RAP
116-322 RAP
116-323 RAP
116-324 RAP
116-325 RAP
116-329 RAP
116-330 RAP
116-331 RAP
116-332 RAP
116-333 RAP
116-336 RAP
116-337 RAP
116-338 RAP
116-340 RAP
116-341 RAP
116-342 RAP
116-343 RAP
116-346 RAP
116-348 RAP
116-349 RAP
116-350 RAP
116-351 RAP
116-352 RAP
116-353 RAP
116-354 RAP
116-355 RAP
116-356 RAP
116-357 RAP
116-358 RAP
116-359 RAP
116-360 RAP
116-361 RAP
116-362 RAP
116-363 RAP
116-364 RAP
116-365 RAP
116-366 RAP
116-367 RAP
116-368 RAP
116-370 RAP
116-371 RAP
116-373 RAP
116-374 RAP
116-376 RAP
116-378 RAP
116-379 RAP
116-380 RAP
116-381 RAP
116-382 RAP
116-385 RAP
116-388 RAP
116-389 RAP
116-390 RAP
116-391 RAP
116-395 RAP
116-701 RAP
116-702 RAP
116-703 RAP
116-704 RAP
116-705 RAP
116-706 RAP
116-707 RAP
116-708 RAP
116-709 RAP
116-710 RAP
116-711 RAP
116-712 RAP
116-713 RAP
116-714 RAP
116-715 RAP
116-716 RAP
116-717 RAP
116-718 RAP
116-720 RAP
116-737 RAP
116-738 RAP
116-739 RAP
116-740 RAP
116-741 RAP
116-742 RAP
116-743 RAP
116-745 RAP
116-746 RAP
116-747 RAP
116-748 RAP
116-749 RAP
116-771 RAP
116-772 RAP
116-773 RAP
116-774 RAP
116-775 RAP
116-776 RAP
116-777 RAP
116-778 RAP
116-780 RAP
116-790 RAP
Chain 123
123-200 RAP
123-201 RAP
123-202 RAP
123-203 RAP
123-204 RAP
123-205 RAP
123-206 RAP
123-207 RAP
123-208 RAP
123-209 RAP
123-310 RAP
123-311 RAP
123-312 RAP
123-313 RAP
123-314 RAP
123-315 RAP
123-316 RAP
123-317 RAP
123-318 RAP
123-319 RAP
123-320 RAP
123-321 RAP
123-322 RAP
123-323 RAP
123-324 RAP
123-325 RAP
123-326 RAP
123-327 RAP
123-328 RAP
123-329 RAP
123-330 RAP
123-331 RAP
123-332 RAP
123-333 RAP
123-334 RAP
123-335 RAP
123-336 RAP
123-337 RAP
123-338 RAP
123-339 RAP
123-340 RAP
123-341 RAP
123-342 RAP
123-343 RAP
123-344 RAP
123-345 RAP
123-346 RAP
123-347 RAP
123-348 RAP
123-349 RAP
123-350 RAP
123-351 RAP
123-352 RAP
123-353 RAP
123-354 RAP
123-355 RAP
123-356 RAP
123-357 RAP
123-358 RAP
123-359 RAP
123-360 RAP
123-361 RAP
123-362 RAP
123-363 RAP
123-364 RAP
123-365 RAP
123-366 RAP
123-367 RAP
123-368 RAP
123-369 RAP
123-370 RAP
123-371 RAP
123-372 RAP
123-373 RAP
123-374 RAP
123-375 RAP
123-376 RAP
123-377 RAP
123-378 RAP
123-379 RAP
123-380 RAP
123-382 RAP
123-383 RAP
123-384 RAP
123-385 RAP
123-386 RAP
123-387 RAP
123-388 RAP
123-389 RAP
123-390 RAP
123-391 RAP
123-392 RAP
123-393 RAP
123-394 RAP
123-395 RAP
123-396 RAP
123-397 RAP
123-398 RAP
123-399 RAP
123-400 RAP
Chain 124
124-310 RAP
124-311 RAP
124-312 RAP
124-313 RAP
124-314 RAP
124-315 RAP
124-316 RAP
124-317 RAP
124-318 RAP
124-319 RAP
124-320 RAP
124-321 RAP
124-322 RAP
124-323 RAP
124-324 RAP
124-325 RAP
124-333 RAP
124-334 RAP
124-335 RAP
124-337 RAP
124-338 RAP
124-339 RAP
124-340 RAP
124-341 RAP
124-342 RAP
124-343 RAP
124-350 RAP
124-351 RAP
124-352 RAP
124-353 RAP
124-360 RAP
124-361 RAP
124-362 RAP
124-363 RAP
124-372 RAP
124-373 RAP
124-374 RAP
124-380 RAP
124-381 RAP
124-382 RAP
124-383 RAP
124-390 RAP
124-391 RAP
124-392 RAP
124-393 RAP
124-701 RAP
124-704 RAP
124-705 RAP
124-706 RAP
124-708 RAP
124-709 RAP
Chain 125
125-311 RAP
Chain 127
127-210 RAP
127-211 RAP
127-212 RAP
127-213 RAP
127-220 RAP
127-221 RAP
127-310 RAP
127-311 RAP
127-320 RAP
127-337 RAP
127-342 RAP
127-353 RAP
127-354 RAP
127-396 RAP
127-398 RAP
127-399 RAP
Chain 202
202-399 RAP
Chain 500
500-030 RAP
500-990 RAP
other faults
OF 1.1 Power On RAP
OF 1.2 AC Power RAP
OF 1.3 AC Protect Circuit RAP
OF 2.1 IOT DC Power (+3.3VDC, +5 VDC, and +12 VDC) RAP
OF 2.2 IOT DC Power (+24 VDC) RAP
OF 2.3 IIT DC Power RAP
OF 2.4 DADF DC Power RAP
OF 3.1 Network Controller Checkout RAP
OF 8.1 Paper Feed Checkout RAP
OF 99-1 Reflective Sensor RAP
OF 99-2 Transmissive Sensor
OF 99-3 Switch
OF 99-4 Generic Solenoid/Clutch RAP
OF 99-6 2 Wire Motor Open
OF 99-7 2 Wire Motor On
OF 99-8 Set Gate Solenoid Open
OF 99-9 Multiple Wire Motor

3. IMAGE QUALITY
3.1a IOT Image Quality Entry RAP
IQ1 IOT Image Quality Entry RAP
3.1b IIT Image Quality Entry RAP
IQ2 IIT Image Quality Entry RAP
3.1c Image Quality RAPs
IQ3 Low Image Density RAP
IQ4 Repeating Bands, Streaks, Spots, and Smears RAP
IQ5 Blank Page RAP
IQ6 Black Print RAP
IQ7 Skew/Misregistration RAP
IQ8 Process Direction Bands and Streaks RAP
IQ9 Residual Image (Ghosting) RAP
IQ10 Solid Color Print RAP
IQ11 Background RAP
IQ12 Spots RAP
IQ13 Unfused Copy/Toner Offset RAP
IQ14 Wrinkled Image/Paper RAP
IQ15 Partial Image Deletions RAP
IQ16 Cross Process Direction Faded Bands and Streaks RAP
IQ17 Cross Process Direction Bands and Streaks RAP
IQ18 Process Direction Faded Bands and Streaks RAP
IQ19 Mottle RAP
IQ20 2nd BTR Checkout RAP
IQ21 1st BTR Checkout RAP
IQ22 Developer Bias RAP
IQ23 BCR Checkout RAP
IQ24 Scorotron Checkout RAP
3.2 Image Quality Specification
Image Quality Specifications
3.3 Defect Samples
Image Defect Samples
Background
Color Misregistration
Debris-Centered Deletions
Deletions
High Frequency Bands
Irregular Process Direction Streak
Low Image Density
Moire
Mottle
Newton Rings
Regular (Repeating) Bands, Streaks, Spots, or Smears
Residual Image
Streak Deletion in Process Direction
Wrinkled Image
Cloud Defect
IBT Cleaner Streak

4. REPAIRS/ADJUSTMENTS
Chain 4
ADJ 4.1 UI Touch Panel Origin Point Correction
Chain 5
ADJ 5.1 DADF Skew Adjustment
ADJ 5.2 DADF Side Edge Registration
ADJ 5.3 DADF Lead Edge Registration
ADJ 5.4 DADF Height Adjustment
ADJ 5.5 DADF Trail Edge Registration Adjustment
ADJ 5.6 DADF Slow Scan Direction Reduce/Enlarge Adjustment
ADJ 5.7 DADF Document Calibration
ADJ 5.8 Half Rate/Full Rate Carriage Position Adjustment
ADJ 5.9 IIT Lead Edge/Side Edge Registration Adjustment
ADJ 5.10 IIT Vertical/Horizontal Reduce/Enlarge
ADJ 5.11 IIT Calibration
ADJ 5.12 Optical Axis Alignment
Chain 7
ADJ 7.1 Tray 5/Bypass Guide Adjustment
Chain 9
ADJ 9.1 MAX Setup
ADJ 9.2 ATC Sensor Setup
ADJ 9.3 Toner Density Setup (Tone Up/Down)
ADJ 9.4 Manual TRC Adjust
ADJ 9.5 ProCon On/Off Print Check
ADJ 9.6 Copy Mode Color Balance
ADJ 9.7 IOT Lead Edge/Side Edge Registration
ADJ 9.8 Registration Control Setup cycle
ADJ 9.9 Registration Measurement Cycle
ADJ 9.10 Registration Control Sensor Check Cycle
ADJ 9.11 Inboard/Outboard Manual Density Setup
ADJ 9.12 Secondary Transfer Output Voltage
ADJ 9.13 Belt Edge Learn
Chain 12
ADJ 12.2 Finisher Leveling
ADJ 12.4 Booklet Fold Skew
ADJ 12.5 Booklet Fold Position
ADJ 12.6 Booklet Staple Position (Staple on Fold)
ADJ 12.7 Booklet Staple Alignment
ADJ 12.8 Finisher Booklet Wrinkle
ADJ 12.9 Booklet Fold Position (Fine Adjustment)
ADJ 12.10 Booklet Staple Position (Staple on Fold Fine Adjustment)
Chain 1
REP 1.1 Power Unit
Chain 3
REP 3.1 Chassis Assembly
REP 3.2 Control Unit
REP 3.3 Main Drive Assembly
REP 3.4 Network Controller
REP 3.5 ESS PWB
REP 3.6 VSEL PWB
Chain 4
REP 4.1 Tray Assembly and UI
REP 4.2 UI PWB
Chain 5
REP 5.1 DADF
REP 5.2 DADF Setting to the Vertical Service Position
REP 5.3 DADF Covers
REP 5.4 DADF Left Counter Balance
REP 5.5 DADF Right Counter Balance
REP 5.6 DADF PWB
REP 5.7 DADF Invert Drive Roll
REP 5.8 DADF Feed Clutch
REP 5.9 DADF Feed Motor Belt
REP 5.10 DADF Takeaway Roll
REP 5.11 DADF Lead Reg Sensor
REP 5.12 DADF Registration Roll
REP 5.13 DADF Exit Roll 1
REP 5.14 DADF Exit Roll 2
REP 5.15 DADF Feed Roll
REP 5.16 DADF Nudger Roll
REP 5.17 DADF Platen Exit Sensor
REP 5.18 DADF Invert Sensor
REP 5.19 DADF Exit Sensor 1
REP 5.20 DADF Exit Sensor 2
REP 5.21 DADF Reg Sensor
REP 5.22 DADF Retard Roll
REP 5.23 DADF Platen Exit Roll
REP 5.24 Opening / Closing the IIT Frame
REP 5.25 IIT Lens Cover
REP 5.26 IIT Registration Sensor
REP 5.27 Platen Angle Sensor
REP 5.28 CCD Flexible Print Cable
REP 5.29 IIT Lens Assembly
REP 5.30 IPS Fan
REP 5.31 Lamp Fan
REP 5.32 CCD Fan
REP 5.33 Carriage Motor
REP 5.34 Full Rate Carriage
REP 5.35 Rear Carriage Cable
REP 5.36 IIT/IPS, BDEC, Extension Memory, PSDC PWBs
REP 5.37 Exposure Lamp
REP 5.38 Lamp Ballast PWB
REP 5.39 Slide Cord
Chain 6
REP 6.1 ROS Assembly (C,K)
REP 6.2 ROS Assembly (Y, M)
Chain 7
REP 7.1 HCF Tray 6
REP 7.2 HCF Feeder
REP 7.3 HCF Undocking and redocking
REP 7.4 HCF Tray Cables
REP 7.5 HCF Retard/Feed/Nudger Rolls
REP 7.6 HCF Feed Shaft
REP 7.7 HCF Retard Lever Spring
REP 7.8 HCF Nudger Bracket/Nudger Lever/Torsion Spring
REP 7.9 HCF Casters
REP 7.10 HCF Takeaway Roll
REP 7.11 HCF PWB
REP 7.12 HCF Feed Motor
REP 7.13 HCF Nudger Solenoid
REP 7.14 Tray 5 / Bypass Feeder
REP 7.15 Tray 5 / Bypass Retard, Feed, and Nudger Rolls
REP 7.16 Tray 5 / Bypass Nudger Bracket, Nudger Lever, Torsion Spring
REP 7.17 Tray 5 / Bypass Feed/Nudger Shaft
REP 7.18 Tray 1 Feed Assembly
REP 7.19 Tray 2 Feed Assembly
REP 7.20 Tray 3 Assembly
REP 7.21 Tray 4 Assembly
REP 7.22 Tray 3 Feed Assembly
REP 7.23 Tray 4 Feed Assembly
REP 7.24 Feed/Nudger/Retard Roll (Trays 1 and 2)
REP 7.25 Feed/Nudger/Retard Roll (Tray 3)
REP 7.26 Feed/Nudger/Retard Roll (Tray 4)
REP 7.27 Tray 3 Rear Cable
REP 7.28 Tray 3 Front Left and Right Cables
REP 7.29 Tray 4 Front Cable
REP 7.30 Tray 4 Rear Cable
REP 7.31 Tray 5 / Bypass Chute Assembly
Chain 8
REP 8.1 Registration Transport Assembly
REP 8.2 Duplex Motor Assembly
REP 8.3 Inverter 1 and 2 Transport
Chain 9
REP 9.1 Transfer Belt Unit
REP 9.2 IBT Cleaner Assembly
REP 9.3 Transfer Belt
REP 9.4 2nd BTR Roll Assembly
REP 9.5 2nd BTR Roll
REP 9.6 2nd BTR Blade Assembly
REP 9.7 1st BTR HVPS
REP 9.8 Drum Cartridges (Y, M, C & K)
REP 9.9 Dispenser Assembly (Y, M, C & K)
REP 9.10 Drum Motor Assembly (K)
REP 9.11 Developer Drive Assembly (K) and Belts
REP 9.12 Developer Drive Assembly (Y, M, C)
REP 9.13 MOB ADC Assembly
REP 9.14 Developer Housing (Y, M, C & K)
REP 9.15 Developer Replacement (Y, M, C & K)
REP 9.16 Dispenser (K)
REP 9.17 Dispenser (C)
REP 9.18 Dispenser (M)
REP 9.19 Dispenser (Y)
REP 9.20 Low Toner Sensor PWB
REP 9.21 Low Toner Sensor (K)
REP 9.22 Low Toner Sensor (C)
REP 9.23 Low Toner Sensor (M)
REP 9.24 Low Toner Sensor (Y)
Chain 10
REP 10.1 Fuser
REP 10.2 Vacuum Transport Assembly
REP 10.3 Transport Belt
REP 10.4 Fuser Drive Assembly
Chain 12
REP 12.1 I/F Module Rear Cover
REP 12.2 I/F Module Top Cover
REP 12.3 I/F Module
REP 12.40 A/P Finisher Front Door
REP 12.41 A/P Finisher Rear Upper Cover
REP 12.42 A/P Finisher Rear Lower Cover
REP 12.43 A/P Finisher Top Cover
REP 12.44 A/P Finisher Front Top Cover
REP 12.45 A/P Finisher Top Tray
REP 12.46 A/P Finisher Eject Cover
REP 12.47 A/P Finisher Tray Spring Guide
REP 12.48 A/P Finisher Inner Cover
REP 12.50 A/P Finisher
REP 12.52 A/P Finisher Punch Frame Assembly
REP 12.53 A/P Finisher Stapler Assembly
REP 12.54 A/P Finisher Stapler Rail
REP 12.55 P Finisher Booklet Maker Unit
REP 12.56 P Finisher Booklet Stapler
REP 12.57 A/P Finisher Compiler Tray
REP 12.58 A/P Finisher Stacker Tray Position
REP 12.59 A/P Finisher Paddle Shaft
REP 12.60 A/P Finisher Stacker Drive Belt
REP 12.61 A/P Finisher Buffer Path Sensor
REP 12.62 A/P Finisher Gate Sensor
REP 12.63 A/P Finisher Top Tray Full Sensor
REP 12.64 A/P Finisher Buffer Roll
REP 12.65 A/P Finisher Bottom Buffer Chute Assembly
REP 12.67 A/P Finisher Eject Chute Assembly
REP 12.68 A/P Finisher PWB

5. PARTS LIST
Overview
Introduction
Subsystem Information
Symbology
Parts Lists
Drives
PL 1.1 Drive Unit (1 of 2)
PL 1.2 Drive Unit (2 of 2)
PL 1.3 Fuser Drive Assembly
PL 1.4 Main Drive Assembly
PL 1.5 Developer Drive Assembly (K)
PL 1.6 Developer Drive Assembly (Y, M, C)
Trays
PL 2.1 Tray 1/2
PL 2.2 Tray 3/4 (1 of 2)
PL 2.3 Tray 3/4 (2 of 2)
PL 2.4 Tray 1 Assembly
PL 2.5 Tray 2 Assembly
PL 2.6 Tray 1 Feed Assembly (1 of 2)
PL 2.7 Tray 1 Feed Assembly (2 of 2)
PL 2.8 Tray 2 Feed Assembly (1 of 2)
PL 2.9 Tray 2 Feed Assembly (2 of 2)
PL 2.10 Tray 3 Feed Assembly (1 of 2)
PL 2.11 Tray 3 Feed Assembly (2 of 2)
PL 2.12 Tray 4 Feed Assembly (1 of 2)
PL 2.13 Tray 4 Feed Assembly (2 of 2)
PL 2.14 Tray 3 Assembly
PL 2.15 Tray 4 Assembly
PL 2.16 Tray 5 / Bypass Chute Assembly
PL 2.17 Pre Registration Motor Assembly
PL 2.18 Takeaway Roll
PL 2.19 Left Chute Cover
PL 2.20 T/A Drive
PL 2.21 Tray 3/4 Gear Assembly
Bypass
PL 3.1 Tray 5 / Bypass Accessory
PL 3.2 Tray 5 / Bypass Cover
PL 3.3 Tray 5 / Bypass Component (1 of 2)
PL 3.5 Tray 5 / Bypass Tray Component
PL 3.6 Tray 5 / Bypass Feeder Component
PL 3.7 Tray 5 / Bypass Upper Feeder Component
PL 3.8 Tray 5 / Bypass Lower Feeder Component
PL 3.9 Retard/Feed/Nudger Roll Component
PL 3.10 Feed/Nudger Shaft Component
Drawer Unit
PL 4.1 Transfer Module Assembly (1 of 2)
PL 4.2 Transfer Module Assembly (2 of 2)
PL 4.3 Duplex Transport
PL 4.4 Registration Transport Assembly
PL 4.5 Pre Registration Slide Assembly
PL 4.6 V-Transport Assembly
ROS
PL 5.1 ROS
Developer
PL 6.1 Drum/Toner Cartridge
PL 6.2 Dispense Unit
PL 6.3 Dispense Assembly (Y, M, C, K)
PL 6.4 Dispense Assembly
PL 6.5 Dispense Unit (1 of 3)
PL 6.6 Dispense Unit (2 of 3)
PL 6.7 Dispense Unit (3 of 3)
PL 6.8 Rear Frame (1 of 2)
PL 6.9 Rear Frame (2 of 2)
PL 6.10 Direct Pipe Assembly
PL 6.11 Joint/Leveler Box Assembly
IBT
PL 7.1 IBT Unit (1 of 2)
PL 7.2 IBT Unit (2 of 2)
PL 7.3 Transfer Belt Unit
PL 7.4 IBT Frame Assembly (1 of 4)
PL 7.5 IBT Frame Assembly (2 of 4)
PL 7.6 IBT Frame Assembly (3 of 4)
PL 7.7 IBT Frame Assembly (4 of 4)
PL 7.8 2nd BTR Roll Assembly (1 of 2)
PL 7.9 2nd BTR Roll Assembly (2 of 2)
PL 7.10 IBT Drawer
Fuser
PL 8.1 Fuser Unit
Air System
PL 9.1 Air System (1 of 3)
PL 9.2 Air System (2 of 3)
PL 9.3 Air System (3 of 3)
Inverter
PL 10.1 Inverter
PL 10.2 Inverter 1 Transport (1 of 2)
PL 10.3 Inverter 1 Transport (2 of 2)
PL 10.4 Inverter 2 Transport (1 of 2)
05/16/05
5-2 DocuColor 250
Parts List Launch
PL 10.5 Inverter 2 Transport (2 of 2)
Electrical
PL 11.1 Electrical (1 of 3)
PL 11.2 Electrical (2 of 3)
PL 11.3 Electrical (3 of 3)
PL 11.4 Wire Harness
PL 11.5 Control Unit (1 of 2)
PL 11.6 Control Unit (2 of 2)
Cover
PL 12.1 Cover (1 of 2)
PL 12.2 Cover (2 of 2)
IIT
PL 13.1 IIT Cover – Front/Top
PL 13.2 IIT Cover – Rear/Right, Power Chassis (DADF-250)
PL 13.3 IIT Bottom Bracket
PL 13.4 IIT Component
PL 13.6 IIT Housing – Electrical
PL 13.7 IIT Housing – Carriage
PL 13.8 IIT/IPS Unit
PL 13.9 Full Rate Carriage Component
PL 13.10 Half Rate Carriage Component
DADF
PL 14.1 DADF
PL 14.2 DADF Cover
PL 14.3 DADF PWB, Counter Balance
PL 14.4 DADF Document Tray, Tray Motor
PL 14.5 Feeder Upper Chute, DADF Left Upper Cover
PL 14.6 Feed Motor, Feed Clutch, Invert Drive Roll
PL 14.7 Pre Registration Motor, Pre Registration Roll Chute, Take Away Roll, Baffle Solenoid
PL 14.8 Registration Motor, Registration Roll
PL 14.9 Platen Motor, Platen Roll, Out Roll
PL 14.10 Exit Motor, Exit Roll
PL 14.11 Exit Gate Solenoid, Simp/Dup Gate Solenoid, Nip Solenoid, Inverter Exit Chute, Guide Chute
PL 14.12 Exit Upper/Lower Chute, Registration Out Chute, Feeder Lower Chute
PL 14.14 DADF Document Tray Component
PL 14.15 DADF Document Bottom Tray Component
PL 14.16 DADF Document Upper Tray Component
PL 14.17 Feeder Upper Chute Component
PL 14.18 Feeder/Nudger Roll Component
PL 14.19 DADF Left Upper Cover Component
PL 14.20 Pre Registration Roll Chute Component
PL 14.21 Inverter Exit Chute Component
PL 14.22 Guide Chute Component
PL 14.23 Exit Upper Chute Component
PL 14.24 Exit Lower Chute Component
PL 14.25 Registration Out Chute Component
PL 14.26 Feeder Lower Chute Component
SCT/OCT
PL 16.1 SCT
PL 16.2 OCT (1 of 2)
PL 16.3 OCT (2 of 2)
UI
PL 17.2 UI (Left)
PL 17.3 UI
PL 17.4 LCD Touch Panel
HCF
PL 18.1 HCF Unit
PL 18.2 HCF Tray 6 (1 of 2)
PL 18.3 HCF Tray 6 (2 of 2)
PL 18.4 HCF Feeder (1 of 3)
PL 18.5 HCF Feeder (2 of 3)
PL 18.6 HCF Feeder (3 of 3)
PL 18.7 HCF Top Cover Unit
PL 18.8 HCF Electrical and Rail
A/P Finisher
PL 21.1 A/P Finisher
Finisher
PL 21.2 Finisher Cover: 1 of 2
PL 21.3 Finisher Cover: 2 of 2
PL 21.4 Finisher Stack
PL 21.5 Finisher Punch
PL 21.6 Finisher Stapler
PL 21.7 Finisher Eject: 1 of 3
PL 21.8 Finisher Eject: 2 of 3
PL 21.9 Finisher Eject: 3 of 3
PL 21.10 Finisher Transport: 1 of 2
PL 21.11 Finisher Transport: 2 of 2
PL 21.12 Finisher Electrical
PL 21.13 Finisher Harness
PL 21.15 Booklet Accessory
PL 21.16 Booklet Component – 1
PL 21.17 Booklet Component -2 (End Guide)
PL 21.18 Booklet Component -3
PL 21.19 Booklet Component -4
PL 21.20 Booklet Component -5
PL 21.21 Booklet Component -6 (Chute)
PL 21.22 Booklet Component -7
PL 21.23 Booklet Tray Component
PL 21.25 I/F Module Component (Drive)
PL 21.27 I/F Module Component (Chute)
PL 21.28 Finisher OCT
Common Hardware
Common Hardware
Part Number Index

6. GENERAL PROCEDURES AND INFORMATION
UI Diagnostic Mode
Entering and exiting CE mode
Functions enabled in CE mode
Accessing UI Diagnostics
Software Options
Print Test Patterns
MAX Setup
NVM Initialization
Initialize Hard Disk
Delete All Data
NVM Read/Write
Machine ID/Billing Data Settings
Initialize HFSI Counter
Component Control
Printing CSE Reports
PWS Diagnostics
Entering PWS Diagnostic mode
DC Quick
dC118 Jam Counter
dC120 Fault Counter
dC122 Shutdown History
dC128 Finisher Setup
dC129 System Registration Setup
dC131 NVM Read/Write
dC135 HFSI Counters
dC140 Analog Monitor
dC301 NVM Initialization
dC330 Component Control
dC351 NVM Background Processing
dC355 Hard Disk Diagnostics/Setup
dC527 DADF Document Calibration
dC612 Test Pattern Print
dC671 RegiCon Measurement Cycle Control
dC673 RegiCon Sensor Check Cycle Control
dC675 RegiCon Setup Cycle Control
dC710 No Paper Run
dC726 Paper Path Timing
dC740 Tray 5 Guide Adjustment
dC919 Color Balance
dC924 TRC Adjustment
dC937 ProCon On/Off Print
dC945 IIT Calibration
dC950 ATC Sensor Setup
dC991 Tone Up/Tone Down
General Procedures
GP 1 Special Boot Modes
GP 2 Software Download
GP 3 Jam Bypass Mode
GP 4 Serial Number Synchronization Procedure
GP 5 Hard Stop Procedure
GP 6 Printing Reports
GP 7 Network Printing Simulation
GP 8 Auto Gradation Procedure
GP 10 Billing Meter PWBs
General Information
Space Requirements
Product Specifications
Common Tools
Product Tools and Test Patterns
Cleaning Materials
Machine Consumables
Glossary of Terms
Change Tags

Number of pages: 1191.