Fuji Xerox Docuprint M355DF Service Manual and Parts List Manual

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Table of contents:

1. SERVICE CALL PROCEDURES
1.1 Before Starting the Servicing
1.1.1 Safety
1.1.2 Notes on the Handling of Customer Information
1.1.3 Other Things to Note
1.2 Servicing Call Procedure
1.2.1 Initial Actions
1.2.2 UM Call
1.2.3 SM Call
1.2.4 Final Actions
1.3 Servicing Call Details
1.3.1 Initial Actions
1.3.2 Checking Repeatability
1.3.3 Checking Copy Quality
1.3.4 Trim Servicing
1.4 TRIM Check List
1.5 Periodic Replacement Parts

2. TROUBLESHOOTING
2.1 Preface
2.1.1 Flow of Troubleshooting
2.1.2 Check Installation Status
2.1.3 Cautions on Service Operations
2.1.4 Cautions on Using FIP
2.1.5 Items To Be Confirmed Before Going to FIP Troubleshooting
2.1.6 Flow of FIP
2.2 Status Code List
2.3 Error Code FIP
2.3.1 Level 1 FIP

3. IMAGE QUALITY TROUBLESHOOTING
3.1 Preface
3.1.1 Entry Chart for Image Quality Problems
3.1.2 Items to be Confirmed Before Going to Image Quality Troubleshooting
3.2 Image Quality Troubleshooting

4. DISASSEMBLY/ASSEMBLY AND ADJUSTMENT
4.1 Preface
4.1.1 Precautions
4.1.2 Before starting service work
4.1.3 General notes
4.2 Removal / Replacement
REP1 UI
REP1.1 CONSOLE MFP SEG2 (PL1.1.1)
REP2 ROS
REP2.1 (SCC) ROS ASSY ZKR (PL2.1.1)
REP3 Drive
REP3.1 (SCC) DRIVE ASSY MAIN LM (PL3.1.1)
REP3.2 (SCC) CLUTCH ASSY EXIT T21 (PL3.1.6)
REP3.3 (SCC) CLUTCH ASSY INVERT T24 (PL3.1.7)
REP5 Dispenser
REP5.1 HOUSING ASSY CRUM (PL5.1.1)
REP5.2 DRIVE ASSY DISP (PL5.1.5)
REP5.3 (SCC) MOTOR DISP N (PL5.1.9)
REP5.4 CONNECTOR ASSY XERO (PL5.1.10)
REP6 Transfer
REP6.1 ROLL ASSY-TRANS CRU (PL6.1.1)
REP7 Fusing
REP7.1 (SCC) KIT FUSING UNIT 110V / 220V (PL7.1.99)
REP8 Xerographics
REP8.1 XERO ASSY (PL8.1.1)
REP9 Tray
REP9.1 KIT RETARD ASSY ROLL (PL9.1.99)
REP10 Option Tray
REP10.1 FEEDER ASSY OPT 250 (PL10.1.1)
REP10.2 COVER-SIDE L OPT 250 MAT (PL10.1.2)
REP10.3 (SCC) PWBA ASSY OPT TRAY (PL10.1.5)
REP10.4 COVER-SIDE R OPT 250 AIO MAT (PL10.1.13)
REP10.5 TRAY ASSY 250 IOT (PL10.1.15)
REP10.6 COVER-REAR OPT 250 MAT (PL10.1.17)
REP10.7 (SCC) MOTOR-ASSY OPTION (PL10.1.19)
REP10.8 FEEDER ASSY-OPT 250 MAIN (PL10.1.20)
REP10.9 CLUTCH ASSY OPT FEED (PL10.1.8)
REP10.10 ROLL ASSY FEED (PL10.2.13)
REP13 MSI
REP13.1 KIT MSI COVER (PL13.22.99), KIT RETARD ROLL MSI ASSY (PL13.22.98)
REP14 Duplex
REP14.1 CHUTE ASSY-DUP (PL14.1.12)
REP15 Registration
REP15.1 (SCC) TRANSPORT ASSY-REGI FDR LOW (PL15.1.6)
REP15.2 INTERLOCK SW ASSY REAR (PL15.1.97)
REP15.3 KIT ROLL ASSY FEED (PL9.1.97)
REP15.4 KIT FEEDER ASSY (PL15.2.99)
REP17 Exit
REP17.1 ROLL ASSY EXIT (PL17.1.4)
REP17.2 KIT PINCH ASSY L (PL17.1.6), KIT PINCH ASSY R (PL17.1.7)
REP17.3 CHUTE ASSY EXIT (PL17.1.99)
REP18 Electrical
REP18.1 (SCC) (ISC) PWBA ESS AIO (PL18.1.2)
REP18.2 (SCC) PWBA MCU (PL18.2.2)
REP18.3 (SCC) HVPS (PL18.2.5)
REP18.4 (SCC) PWB LVPS 110V / 220V (PL18.1.5)
REP18.5 PWB ASSY FRONT-USB (PL18.1.11)
REP19 COVER
REP19.1 KIT COVER ASSY FRONT AIO LOW (PL19.1.7), KIT COVER ASSY FRONT TOP AIO LOW
(PL19.1.17), COVER FRONT TOP ALL ASSY (PL19.1.97)
REP19.2 COVER ASSY WINDOW ESS LOW (PL18.1.12)
REP19.3 COVER EXTENSION LOW (PL19.1.15), COVER EXTENSION 2 ND (PL19.1.16)
REP19.4 COVER SIDE R AIO (PL19.1.20)
REP19.5 COVER ASSY TOP AIO LOW (PL19.1.21)
REP19.6 KIT COVER SIDE L AIO ASSY (PL19.1.98)
REP19.7 KIT COVER ASSY REAR AIO (PL19.1.99)
REP19.8 FAN SUB (PL19.2.9)
REP21 DADF/IIT
REP21.1 DADF ASSY (PL21.1.1 ) /IIT ASSY (PL21.1. 14)
REP21.2 HINGE ASSY-LEFT (PL21.1.10), HINGE ASSY-RIGHT(PL21.1.9)
REP21.3 SEPRATION PAD (PL21.1.4)
REP99 (SCC ) Safety Critical Components
REP99.1.1 Safety Critical Components
4.3 Adjustment
REP18 Elec
REP18.1 Directions for Replacing Important Information
Stored Component

5. PARTS LIST
5.1 Preface
5.1.1 Caution for use of spare parts illustration
5.1.2 PRECAUTIONS
5.2 Parts list
PL 1.1 UI [Illustration]
PL 1.1 UI [List]
PL 2.1 ROS [Illustration]
PL 2.1 ROS [List]
PL 3.1 Drive [Illustration]
PL 3.1 Drive [List]
PL 4.1 NOHAD [Illustration]
PL 4.1 NOHAD [List]
PL 5.1 Dispenser [Illustration]
PL 5.1 Dispenser [List]
PL 6.1 Transfer [Illustration]
PL 6.1 Transfer [List]
PL 7.1 Fusing [Illustration]
PL 7.1 Fusing [List]
PL 8.1 Xerographics [Illustration]
PL 8.1 Xerographics [List]
PL 9.1 Tray [Illustration]
PL 9.1 Tray [List]
PL 10.1 Option Feeder (1/3) [Illustration]
PL 10.1 Option Feeder (1/3) [List]
PL 10.2 Option Feeder (2/3) [Illustration]
PL 10.2 Option Feeder (2/3) [List]
PL 10.3 Option Feeder (3/3) [Illustration]
PL 10.3 Option Feeder (3/3) [List]
PL 13.1 MSI (1/2) [Illustration]
PL 13.1 MSI (1/2) [List]
PL 13.2 MSI (2/2) [Illustration]
PL 13.2 MSI (2/2) [List]
PL14.1 Duplex [Illustration]
PL14.1 Duplex [List]
PL15.1 Registration (1/3) [Illustration]
PL15.1 Registration (1/3) [List]
PL15.2 Registration (2/3) [Illustration]
PL15.2 Registration (2/3) [List]
PL15.3 Registration (3/3) [Illustration]
PL15.3 Registration (3/3) [List]
PL17.1 Exit [Illustration]
PL17.1 Exit [List]
PL18.1 Electrical (1/3) [Illustration]
PL18.1 Electrical (1/3) [List]
PL18.2 Electrical (2/3) [Illustration]
Chapter 5 Parts List
Chapter 5 Parts List CONTENTS
PL18.2 Electrical (2/3) [List]
PL18.3 Electrical (3/3) [Illustration]
PL18.3 Electrical (3/3) [List]
PL19.1 Cover (1/2) [Illustration]
PL19.1 Cover (1/2) [List]
PL19.2 Cover (2/2) [Illustration]
PL19.2 Cover (2/2) [List]
PL21.1 IIT/DADF [Illustration]
PL21.1 IIT/DADF [List]

6. GENERAL
6.1 Specifications
6.1.1 Product Name, Product Code, XJ Code, Serial No
6.1.1.1 Main Unit
6.1.1.2 Options
6.1.2 Product Overview
6.1.2.1 System Configuration
6.1.2.2 Functional Configuration
6.1.3 Power Voltage and Frequency
6.1.4 Power Consumption
6.1.5 Rush Current
6.1.6 Dimensions/Weight
6.1.7 Dimensions and Weight of Optional Tray
6.1.8 Space Requirements (Minimum installation space)
6.1.9 Resolution
6.1.9.1 Line Density in Fast Scan Direction
6.1.9.2 Line Density in Slow Scan Direction
6.1.10 Operation Mode
6.1.10.1 Power-off Status
6.1.10.2 Ready (Standby) Mode
6.1.10.3 Running Mode
6.1.10.4 Print Mode
6.1.10.5 Scan Mode
6.1.10.6 FAX Communication Mode
6.1.11 Low Power Mode
6.1.12 Sleep Mode
6.1.13 Machine Status
6.1.14 Warm-up Time
6.1.15 FPOT (First Print Output Time)
6.1.16 Installation Temperature / Humidity
6.1.17 Installation Altitude
6.1.18 Installation Horizontality
6.1.19 Storage Temperature of a Toner Cartridge
6.1.20 Applicable Laws and Industry Regulations
6.1.21 EMI
6.1.22 Noise
6.1.23 Print Image Quality Guarantee Conditions
6.1.23.1 Environmental conditions
6.1.23.2 Guaranteed paper
6.1.23.3 Paper condition
6.1.23.4 Printer condition
6.1.23.5 Print image quality guaranteed area
6.1.23.6 Evaluation Criteria
6.1.24 ESS-Supporting OS
6.1.25 Interface Port
6.1.25.1 USB Port
6.1.25.2 Ethernet Port
6.1.25.3 Wireless
6.1.26 Network Protocol
6.1.26.1 Printing Protocol
6.1.26.2 Scan
6.1.26.3 Control and Management Protocol
6.1.26.4 MIB
6.1.27 Decomposer
6.1.27.1 PDL
6.1.27.2 Fonts
6.1.28 Job Control
6.1.28.1 Print Cancel
6.1.28.2 Job Recovery
6.1.28.3 Job Timeout
6.1.28.4 Secure Print
6.1.28.5 Saved Job
6.1.28.6 Proof Print
6.1.28.7 IP Filter
6.1.29 Logging
6.1.29.1 Job Logging
6.1.29.2 Error Logging
6.1.29.3 Billing Counter
6.1.30 ID Print
6.1.31 Non-Genuine Mode
6.1.32 Scanner
6.1.32.1 Scanning Method
6.1.32.2 Optical Resolution
6.1.32.3 Light Source
6.1.32.4 Maximum Scanning Guarantee Area
6.1.32.5 Scanning Halftone Level
6.1.33 Platen
6.1.33.1 Platen Glass
6.1.33.2 Document Image Area
6.1.34 DADF
6.1.34.1 Document Condition
6.1.34.2 Document Basis weight
6.1.34.3 Auto Document Size Detection
6.1.34.4 Retention Angle / Open Angle of Platen Cover with DADF
6.1.34.5 Document Setting
6.1.34.6 Document Tray Capacity
6.1.35 FAX Communication
6.1.35.1 Communication Mode
6.1.35.2 Pixel transmission density
6.1.35.3 Modem Signal Processing
6.1.35.4 Halftone/Compression Method
6.1.35.5 Communication Control Procedure
6.1.35.6 Image Data Transmission Time
6.1.35.7 Protocol Control Time
6.1.35.8 Throughput
6.1.36 Cable Characteristics
6.1.37 Communication Load Characteristics
6.1.38 Incoming Call Level
6.2 Tools/Service Consumables/Consumables
6.2.1 Tools
6.2.2 Service Consumables
6.2.3 Consumables
6.3 Service Data (Undescribed)
6.4 Service Mode
6.4.1 Roles of the Control Panel in the CE Mode
6.4.2 How to Enter the CE Mode
6.4.3 Overview of the CE Mode Operation
6.4.4 How to Exit the CE Mode
6.4.4.1 Exiting from Printer Diag
6.4.4.2 Exiting from Fax/Scanner Diag
6.4.5 Menu Tree
6.4.6 CE Mode Functions Overview
6.4.6.1 Printer Diag
6.4.6.2 Fax/Scanner Diag
6.5 ESS Diag
6.5.1 All Test
6.5.2 Flash ROM Test
6.5.3 EEPROM Test
6.5.4 DRAM Test
6.5.5 MAC+PHY Test
6.5.6 ASIC Test
6.5.7 IOT Test
6.5.8 USB Host Test (Only when a USB storage device is inserted in the Front USB Port)
6.5.8.1 Test Mode
6.5.8.2 Single Step
6.5.8.3 Get Device Info
6.5.9 RTC Test
6.6 IOT Diag
6.6.1 Digital Input
6.6.2 Digital Output
6.6.3 NVM Setting
6.6.3.1 NVM Read and Write (Edit NVM)
6.6.3.2 NVM Saving (Save NVM to ESS)
6.6.3.3 NVM Loading (Load NVM from ESS)
6.6.4 ROS Exposure
6.6.5 Dew Prevention
6.6.6 ATC Mode
6.7 Print Info
6.7.1 Printing Printer Configuration Information (Config Page)
6.7.2 Printing Printer Setting Value Information (Print Settings)
6.8 Installation Settings (Installation)
6.9 Print Function Test (Test Print)
6.9.1 Procedure for the Print Function Test
6.9.2 Test Pattern (Pattern IOT)
6.9.3 Test Pattern (Gradation)
6.9.4 Test Pattern (Ghost Chart)
6.10 Parameter Settings (Parameter)
6.10.1 Registration Settings (Regi)
6.10.2 Display and Initialization of the Life Counter (Life)
6.10.3 Parameter List Print (Print)
6.11 Board Diag (Board Test)
6.11.1 All Test
6.11.2 Fax Memory Test
6.11.3 I/F Test
6.11.4 ASIC Test
6.11.5 Relay/Signal Test
6.12 Information
6.12.1 Scan Counter
6.13 Scanner Maintenance
6.13.1 White Balance
6.13.2 Shading Parameter
6.13.3 Registration Param
6.13.4 Auto Registration
6.13.5 Sensor Parameter
6.13.6 Vertical Scan Mag
6.13.7 Test Pattern
6.13.8 IIT I/O Check
6.13.9 Scan Counter Clear
6.13.10 Carriage Drive_100
6.14 System Data Setting Parameter
6.15 Backup (BackUP Data)

7. WIRING DATA
7.1 Plug/Jack Location List
7.1.1 Plug/Jack Location List
7.1.2 Plug/Jack Location
7.2 Wire Network (Undescribed)
7.3 BSD (Undescribed)
7.4 Connection Wiring Diagram
7.4.1 Symbols in the General Connection Wiring Diagram
7.4.2 General Wiring Diagram
7.5 Interconnection Wiring Diagram of Parts
7.5.1 Notes on Using the Wiring Diagram between Parts
7.5.2 Configuration of the Interconnection Wiring Diagram of Parts
7.5.2.1 Power
7.5.2.2 Drive
7.5.2.3 ROS
7.5.2.4 Xero/HVPS
7.5.2.5 Fusing
7.5.2.6 Controller
7.5.2.7 Scanner
7.5.2.8 Optional 250 Sheet Feeder

8. PRINCIPLE OF OPERATION
10.1 Telephone System
10.1.1 Converting and Sending Voice in the Form of Electrical Signals
10.1.2 Analog and Digital Signals
10.2 Telephone Call Connection Mechanism
10.2.1 Analog Telephone Network
10.2.2 Telephone Call Connection Mechanism
10.3 Terminology
10.4 FAX System (Overview)
10.5 Unit Mechanisms
10.6 FAX Standards (ITU-T Recommendations)
10.7 Fault Isolation Procedure for FAX
10.7.1 Fault Occurs
10.7.2 Send Fault
10.7.3 Receive Fault
10.8 Other Problems
10.9 Functions of SCANNER ASSY
10.9.1 Document Scanning
10.9.2 Document Scanning at Platen (IIT)
10.9.3 Document Scanning at DADF
10.10 Paper Path
10.10.1 Paper Path of DADF (Simplex)
10.10.2 Paper Path of DADF (Duplex)
10.11 Functions of Major Functional Components
10.11.1 UI (User Interface) and AIO Engine
10.11.2 Scanner
10.11.3 Data Flow
10.12 Control
10.12.1 Document Scanning Steps
10.12.2 System Configuration
10.13 Drive Transmission Route of DADF Motor
10.13.1 DADF Motor