Xerox Fuji 4000HCF Supplementary Service Manual

Service Manual Xerox Fuji 4000HCF Supplementary
This manual is in the PDF format and have detailed Diagrams, pictures and full procedures to diagnose and repair your Xerox Fuji.
You can print, zoom or read any diagram, picture or page from this manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of Xerox Fuji 4000HCF Supplementary Service Manual.
Table of contents:

Preface
0.1 Getting to Know the Service Manual
0.2 How to Use the Service Manual
0.3 Description for Terminology And Symbols

Chapter 2. Troubleshooting
2.1 Preface
2.1.1 How to Troubleshoot
2.1.1 How to Troubleshoot
2.1.2 Glossary
2.1.2 Glossary
2.2 Product FIP
2.2.1 4000 HCF FIP
024-xxx FIP (4000HCF)
024-954 MSI No Paper
024-955 Tray 6 No Paper
024-956 Tray 7 No Paper
024-970 Tray 6 Not In Position
024-971 Tray 7 Not In Position
024-972 Tray 6 Paper Size Mismatch
024-973 Tray 7 Paper Size Mismatch
077-xxx FIP (4000HCF)
077-330 Feeder Communication Fail
078-xxx FIP (4000HCF)
078-101 Tray 6 Feed Out Sensor ON Jam
078-103 HCF Exit Sensor ON Jam
078-105 Tray 5 (HCF MSI) Pre Feed Sensor ON Jam
078-106 Tray 6 Pre Feed Sensor ON Jam
078-110 Pre Regi Sensor ON Jam (Tray 5) (HCF MSI)
078-111 Regi Sensor ON Jam (Tray 5) (HCF MSI)
078-120 Tray 5 (HCF MSI) Feed Out Sensor ON Jam
078-150 Pre Regi Sensor ON Jam (Tray 7)
078-151 Tray 7 Feed Out Sensor ON Jam
078-152 Regi Sensor ON Jam (Tray 7)
078-156 Tray 7 Pre Feed Sensor ON Jam
078-210 Tray 6 Lift Up Fail
078-211 Tray 7 Lift Up Fail
078-213 Tray 5 (HCF MSI) Lift Up Fail
078-214 Tray 5 (HCF MSI) Lift Down Fail
078-300 HCF Transport Interlock Open
078-302 Tray 5 (HCF MSI) Interlock Open
078-900 Tray 6 Feed Out Sensor Static Jam
078-901 Tray 7 Feed Out Sensor Static Jam
078-902 Tray 5 (HCF MSI) Feed Out Sensor Static Jam
078-904 HCF Exit Sensor Static Jam
2.2.3 Generic FIP
2.2.3.1 Reflective Sensor Failure FIP
2.2.3.2 Permeable Sensor Failure FIP
2.2.3.3 Switch (Normal/Open) Failure FIP
2.2.3.4 Solenoid/Clutch Not Energized Failure FIP
2.2.3.5 Solenoid/Clutch Left Energized Failure FIP
2.2.3.6 Motor Does Not Rotate Failure FIP
2.2.3.7 Motor Left Running Failure FIP
2.2.3.8 NIP/RELEASE SOLENOID Not Energized Failure FIP

Chapter 4. Disassembly/Assembly and Adjustments
4.1 Preface
4.1 Preface
4.2 Disassembly/Assembly
30. 4000HCF
REP 30.1.1 HCF Tray 6 Feeder and HCF Tray 7 Feeder
REP 30.2.1 Detaching the HCF
REP 30.4.1 Lift Cable
REP 30.7.1 Retard Roll/Feed Roll/Nudger Roll
REP 30.8.1 Feed/Nudger Shaft
REP 30.9.1 Torsion Spring
REP 30.11.1 Nudger Bracket/Nudger Lever/Torsion Spring
REP 30.12.1 Transport Unit
REP 30.12.2 Front Caster (with Stopper)/Rear Caster
REP 30.13.1 Takeaway Roll Belt
REP 30.13.2 HCF Takeaway Roll 2
REP 30.13.3 HCF Takeaway Roll 3
REP 30.13.4 HCF Takeaway Roll 1
REP 30.14.1 HCF PWB
REP 30.15.1 HCF Transport Roll 3 & 4
REP 30.15.2 HCF Transport Roll 5
REP 30.15.3 HCF Exit Roll Clutch
REP 30.15.4 HCF Transport Roll 1
REP 30.15.5 HCF Transport Roll Belt
REP 30.15.6 HCF Transport Roll 2
REP 30.15.7 HCF Takeaway Motor
REP 30.31.1 MSI Feeder
REP 30.33.1 MSI Retard Roll
REP 30.33.2 MSI Feed Roll
REP 30.33.3 MSI Nudger Roll
REP 30.37.1 MSI Nudger Bracket, Nudger Lever, Torsion Spring
REP 30.37.2 MSI Feed/Nudger Shaft

Chapter 5. Parts List
5.1 Introduction
5.1.1 How to Use the Parts List
5.1.2 Precautions
5.1.3 Plate Composition
5.1.4 Terminology and Symbols
5.2 Parts List
30. 4000HCF MSI
PL 30.1 HCF Front Cover, Tray, Feeder
PL 30.2 HCF Rear/Left/Top Cover
PL 30.3 HCF Tray Front Cover, HCF Tray
PL 30.4 HCF Tray Component
PL 30.5 HCF Base Tray Component
PL 30.6 Lift Shaft, Lift Gear Component
PL 30.7 HCF Feeder Component
PL 30.8 HCF Upper Feeder Component
PL 30.9 HCF Lower Feeder Component
PL 30.10 Retard/Feed/Nudger Roll Component
PL 30.11 Feed/Nudger Shaft Component
PL 30.12 HCF Frame, Transport, Chute, Sensor
PL 30.13 Take Away Roll
PL 30.14 HCF PWB, Sensor
PL 30.15 Transport Component-1 (Roll)
PL 30.16 Transport Component-2 (Chute/Baffle)
PL 30.17 1a Baffle Component
PL 30.18 1b Baffle Component
PL 30.19 1d Baffle Component
PL 30.20 HCF Feed Out Baffle Component
PL 30.21 MSI Feed Out Upper Chute Component
PL 30.31 MSI Accessory
PL 30.32 MSI Cover
PL 30.33 MSI Component
PL 30.34 MSI Lift Motor Component
PL 30.35 MSI Tray Component
PL 30.36 MSI Feeder Component
PL 30.37 MSI Upper Feeder Component
PL 30.38 MSI Lower Feeder Component
PL 30.39 Retard/Feed/Nudger Roll Component
PL 30.40 Feed/Nudger Shaft Component

Chapter 6. General
6.1.1 DC330 InputComponent Check List
6.1.1 DC330 Input Component Check List
6.1.2 DC330 Output Component Check List
6.1.2.1 DC330 Output Component Check List (AP/DC-II 7000G, AP/DC-IV 7080G)
6.1.2.2 DC330 Output Component Check List (4127/4112G)
6.1.3 DC140 Analog Monitor Code List
6.1.3 DC140 Analog Monitor Code List
6.1.4 DC135 HFSI List
6.1.4.1 DC135 HFSI List (AP/DC-II 7000G, AP/DC-IV 7080G)
6.1.4.2 DC135 HFSI List (4127/4112G)
6.1.5 DC131 Paper Handling NVM (742) List
6.1.5.1 DC131 Paper Handling NVM (742) List (AP/DC-II 7000G, AP/DC-IV 7080G)
6.1.5.2 DC131 Paper Handling NVM (742) List (4127/4112G)
6.2 4000HCF Specifications
6.2.1 Product Name/Product Code/Serial No
6.2.2 Machine Dimension and Basis Weight
6.2.3 Installation Space (Minimum Floor Space: mm)
6.2.4 Electrical Specification
6.2.5 Paper Size/Paper Tray

Chapter 7. Wiring Data
7.1 Plug/Jack Location List
7.1 Plug/Jack Location List
7.1.30 4000 HCF Plug/Jack Location List
7.1.30.1 4000 HCF Plug/Jack Location List
7.1.30.2 4000 HCF Plug/Jack Positions

Chapter 9. Installation
9.1 4000HCF Installation
9.1.1 4000HCF Installation (AP-II/DC-II 7000G) (1 of 2)
9.1.2 4000HCF Installation (AP-II/DC-II 7000G) (2 of 2)
9.1.3 4000HCF Installation (4127/4112G) (1 of 2)
9.1.4 4000HCF Installation (4127/4112G) (2 of 2)
9.1.5 Installation of HCF (AP/DC-IV 7080G) (1 of 2)
9.1.6 Installation of HCF (AP/DC-IV 7080G) (2 of 2)